KSF BD400 User manual

MATERIAL LIFTER
INSTRUCTION BOOK
MODEL : BD400
SAFETY
To operate this machine safely, this
INSTRUCTION BOOK must be read
and understood BEFORE operating
this machine.

Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. If you have any
questions, call Kou Sheng Feng O., LTD.
INDEX
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1. Safety Rules - 2 -
2. Specifications - 7 -
3. Optional Accessories - 8 -
4. Products feature - 9 -
5. Overall Dimensions - 10 -
6. Assembly Instructions-Option A /
Option B - 15 -
6. Assembly Instruction - 25 -
7. Inspecting the machine before
starting - 28 -
8. Function Tests - 29 -
9. Disassemble - 31 -
10. Transport Instructions - 32 -
11. Responsibility Statement - 33 -
12. Explosion View - 34 -

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1. Safety Rules
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Important
It is of paramount importance that these
instructions have been read and
understood before operating this machine.
Only authorized and trained personnel
should operate this machine.
This manual must be placed in an easily
accessible location for authorized
operators to use as required. Failure to
obey the instructions and safety rules in
this INSTRUCTION BOOK may result in
death or serious injury.
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A. Do Not Operate Unless
•
Instructions have been read and understood
•
Machine is in a fixed position on even terrain
•
Machine has been checked for any faults
•
Accessories have been installed correctly
•
Machine has all necessary parts present and
only official parts from the manufacturer are
installed.
As well as this, users must ensure that:
•The machine is stored properly
•
The machine is checked regularly
•
Repairs to the machine are only made by a
qualified service technician. At the completion of
these repairs, the operator must perform a
pe-
operation inspection before using.
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Instructions have been read and understood
Machine is in a fixed position on even terrain
Machine has been checked for any faults
Accessories have been installed correctly
Machine has all necessary parts present and
only official parts from the manufacturer are
As well as this, users must ensure that:
The machine is checked regularly
Repairs to the machine are only made by a
qualified service technician. At the completion of
these repairs, the operator must perform a
operation inspection before using.
B. Qualified personnel
Only qualified personnel are allowed to install
and operate this equipment. Qualified personnel
are authorized to move, install and operate the
machinery in accordance with safe practice and
this INSTRU TION BOOK.
familiar with this machine and capable of
operating it properly and m
trained.
C. Correct usage
This equipment can only be used within the
constraints described in this INSTRU TION BOOK.
This machine must be operated correctly and
safely under careful and correct operation and
maintenance.
B. Qualified personnel
Only qualified personnel are allowed to install
and operate this equipment. Qualified personnel
are authorized to move, install and operate the
machinery in accordance with safe practice and
this INSTRU TION BOOK.
– Operators must be
familiar with this machine and capable of
operating it properly and m
ust be correctly
This equipment can only be used within the
constraints described in this INSTRU TION BOOK.
This machine must be operated correctly and
safely under careful and correct operation and

D. Fall Hazards
1. Do not exceed the rated load capacity. The maximum
capacity is 250kgs. Ensure the load is centered on the
platform.
2. Do not use to lift persons.
3. Do not stand or sit on the load platform.
4. Do not climb on the machine.
5. Tip Over Hazards – Due to
the weight of the BD400
and possible additional weight the operator has added,
it can be unstable. Precautions must be used to avoid
unsteadiness in the machine.
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1. Do not exceed the rated load capacity. The maximum
capacity is 250kgs. Ensure the load is centered on the
3. Do not stand or sit on the load platform.
the weight of the BD400
and possible additional weight the operator has added,
it can be unstable. Precautions must be used to avoid
E. Tip-
over Hazards
1. Do not move the machine if it contains a raised
or is on a slope.
2. Do not tilt the machine back with a raised load.
3. Do not use blocks to level the machine.
4. Do not raise the load unless the legs have been fully
locked.
5. Do not place ladders or scaffolding against any part
of the machine.
6
. Do not replace machine parts critical to stability or
structure with items of different weight or specification.
Only official parts are to be used on the machine at all
time
7. Do not introduce a horizontal force or side load to
the machine by raising o
r lowering a fixed or
overhanging load.
8. Do not use the machine on a moving or mobile
surface or vehicle.
9. Do not operate the machine in strong or gusty winds.
10. MAKE SURE the area is level when raising a load.
over Hazards
1. Do not move the machine if it contains a raised
load
2. Do not tilt the machine back with a raised load.
3. Do not use blocks to level the machine.
4. Do not raise the load unless the legs have been fully
5. Do not place ladders or scaffolding against any part
. Do not replace machine parts critical to stability or
structure with items of different weight or specification.
Only official parts are to be used on the machine at all
7. Do not introduce a horizontal force or side load to
r lowering a fixed or
8. Do not use the machine on a moving or mobile
9. Do not operate the machine in strong or gusty winds.
10. MAKE SURE the area is level when raising a load.

F. Collision Hazards
1. Do not rise a
load unless the load is properly
centered on the load platform.
2. Use common sense and planning when
transporting the machine on an incline, slope or
stairs.
3. Do not move the machine when the load is
raised.
4. Once the machine has been positioned and
load has been raised safely, ensure:
•
The area below the lifter is clear of any
personnel and/or obstructions.
•
Ensure any mobile objects nearby do not pose
any threat of interference with the lifter.
•
The area in which the load will be raised is cl
of any obstructions.
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load unless the load is properly
2. Use common sense and planning when
transporting the machine on an incline, slope or
3. Do not move the machine when the load is
4. Once the machine has been positioned and
the
load has been raised safely, ensure:
The area below the lifter is clear of any
Ensure any mobile objects nearby do not pose
any threat of interference with the lifter.
The area in which the load will be raised is cl
ear
G. Lifting Hazard
Use proper lifting techniques when loading or
moving the machine.
H.
Improper Use Hazard
Never leave a machine unattended with a load.
Unauthorized personnel may attempt to operate
the machine without proper instruction, violating
safety precautions
and creating an unsafe
environment.
Use proper lifting techniques when loading or
moving the machine.
Improper Use Hazard
Never leave a machine unattended with a load.
Unauthorized personnel may attempt to operate
the machine without proper instruction, violating
and creating an unsafe

- 6 -
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I. Bodily Harm
1. Do not touch the steel wire.
2. Do not allow the platform to drop during setup.
3. Keep hands and fingers away from folding legs,
pulleys, the carriage and other potential pinching
points.
4. Do not place arms, hands or fingers through the
frame.
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2. Specifications
Spec / Model BD400
Lifting Height 415 cm
Basic Height 130 cm
Max. Load capacity 250 kg, 3 m
250 kg, 4 m
Machine Weight ( without
accessories )
100kg
Package size 138 X 81 X 88cm

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3. Optional Accessories
Hook & Jib (Accessory)
Weight :5.1kg/set
Capacity: 250 kg (551 lb)
Fork (Accessory)
Weight: 8.0kg/set
Capacity: 250 kg (551 lb)
Pipe Cradle (Accessory)
Weight: 9.3kg/set
Capacity: 180 kg (396 lbs )
2 Vacuum cups Hanging Crane
(Accessory)
Weight: 17.7kg/set
Capacity: 90 kg (198lbs )

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4. Products feature
T he BD400 is perfect for lifting
heavy loads, with a maximum
load capacity of up to 250kg with
Fork, lifting from ground level to
4163mm.
The BD400 is a multi-purpose
lifting device with a range of
accessories, including the pipe
cradle, fork or hook jib, that can
be used anywhere where
traditional bending, transporting
and lifting is required.
It offers a safer working
environment and a reduction in
potential muscle strain such as
back.
The BD400 offers
1 Aluminum lifting rails; compact
and very strong.
2. Universal lift and multipurpose
abilities thanks to the variety of
accessories that can be used
for beam installation, shutters,
blinds, air conditioners etc.
3. Compact and removable
construction for easy transport in
vehicles and storage in a
workshop
4. Virtually immediate use once out
of the vehicle.

5.
Overall Dimensions
WITHOUT ACCESSORIES
-10-
Overall Dimensions

- 11 -
WITH PIPE CRADLEACCESSORY

- 12 -
WITH FORK ACCESSORY

WITH HOOK &JIBACCESSORY
- 13 -

ACCESSORY DIMENSIONS
FORKS
PIPE CRADLE
HOOK &JIB
- 14 -

- 15 -
6. Assembly Instructions-Option A / Option B
Setting up the BD400
Before starting, ensure all required safety precautions have been addressed. Then:
1) Unpin both pins that are attaching the legs to the (shaft).
2) Lower the legs into the desired position, in accordance with the options below:
There two assembly types:
Option A) – Close to the wallOption B) – Legs out towards the front
A) If Option A is desired
1. Adjust the height of stabilizing wheels by turning the handle, this will stabilize the machine
whilstyou maneuver the legs.
2. Turn the legs towards the back of the lifter and lower them into the correct position.

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3. Slot in the carry handle and base. Then, put counterweight base over both legs as
shownbelow :
4. Place the required amount of counterweight on the base.
5. Rotate the black pins for the main wheels 180 degrees upwards as below figure.
6. Slide the wheels outwards until the desired length has been reached. Once this has been
achieved rotate the black pins into the initial position.
7. Plug in the BD400 to a power source.

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Option A) – Close to the wall – With Pipe Cradle

- 18 -
Option A) – Close to the wall – With Fork

- 19 -
Option A) – Close to the wall – With Hook