KSF CA 400 GL User manual

CA 400 GL
SAFETY
MODEL
CA- 400 - GL
KeM.Tech - KSF
UPTER design

WARNING SYMBOL
To maintain the operation safety of this machine, the user shall read the included
cautions in this manual very carefully to make sure of your personal safety, and to
protect the equipment itself from damage. The cautions in the equipment will be
indicated by the safety marks. The individual safety marks are as the follows.
1.
2.
3.
4.
Danger of High Voltage
Danger of Belt Drive
Don't Touch In operation
Emergency Stop Push
Button
SYMBOL
Please check your machine for these warning symbols and ensure they are kept visible
and clearly readable.
Failure to follow the instructions and safety precautions could result in serious equipment
damage, serious personal injury and/or death.
If the warning symbols have been damaged or have come off the machine, ensure they
are replaced immediately.
WARNING
Electric Shock Danger.
Danger of limbs and/or clothing drawn into the machine.
Do not touch this area during operation of the machine.
Warning for Danger of Hand Injury.
Do not touch this area during operation of the machine.
Emergency Stop Push Button.
When the danger occurs, press this button.
The machine will stop immediately.
K.S.F.
～ ～1

If there is any condition of taking off or damage , assure to change it at
once.
Qualified Personnel
Only the qualified personnel is allowed to install and use this equipment.
The qualified personnel is authorized to move, install and operate the
machinery according to the setup Safety Practice and Standard.
Correct Usage
This equipment only can be used by the methods described in the
Specification List of this index. This equipment can be operated correctly
and safely only under the careful and right operation and maintenance.
Responsibility Statement
In order to agree with the Hardware and Software explained in this
manual , we have verified the content of this manual carefully , but, it is not
possible to understand all the differences. Thus, we cannot guarantee to
meet with the standards for all of them. Meanwhile, the information in this
manual, we will examine it periodically and add continuously and verify the
necessary information. Any suggestion to improve it will be very much
welcome.
～ ～2
K.S.F.

We are very appreciated for your adopting CA of Portable Lifter. Our
company is the team insisted in High Quality and Excellent Technology
to manufacture all types of professional equipment to help the customers
to create high profits and high quality products.
CA Portable Lift is the professional equipments to install, position and lifting:
.Electric Curly Doors .Iron Racks
.Pipe Equipment of Freezing .Air Coolers
.Air Conditioners .Indoor Machinery
.Water Freezers .Large Screen
.Single Gun .Water and Electricity Equipment
.Double-Gun or Tuiple-Gun Projectors .Overhead TV equipment
.High Up Cameras .Lighting
.Housewares .
1.Telescoping Mast: constructed from heat treated, extruded aluminum,
compact, safety, strength and reliability.
2.Set-Up without tools: The LEGS can be release or fold out in seconds.
3.Telescoping legs: Versatile and infinitely adjustable, available use in uneven
ground, for example, stairway.
4.Electric remote control with variable speed switch, it can be used in soft start.
5.Energency Stop Button: press the button for stop raising or lowering.
6.Automatic Overload Breaker is equipped to prevent of over weight loading.
7.Level: equip with the Level inside the cylinder to ensure the proper set up.
8.CA-400 equipped with swivel/lock with break caster, make it easy to move
to next work position.
9.Platform: Special design for install the window type of Air-conditioner.
Detaches form the mast.
10.The compact design make it easily for one person to carry it form job to job.
11.Special design can let you working close to the wall.
GLAZING purpose
～ ～3
K.S.F.

K.S.F.
INDEX
～ ～4
1. PRECAUTIONS & WARNING------------------------------------------------ 5
2. TRANSPORTING THE PORTABLE LIFTER----------------------------- 8
3. STORAGE------------------------------------------------------------------------- 8
4. CHECK ---------------------------------------------------------------------------- 9
5. LEGEND -------------------------------------------------------------------------- 10
6. SET UP ---------------------------------------------------------------------------- 11
7. STORE SIZE
8. OPERATING SIZE
9. OPERATING SIZE OF
10. SIZE OF
11. PRE-OPERATION INSPECTION------------------------------------------- 16
12. RAISING AND LOWERING ------------------------------------------------- 17
13. EMERGENCY STOP BUTTON, MANUALLY --------------------------- 19
14. USE OF GLAZING INSTALLATION
15. ------------------------------------------------- 25
17.
18. EXPLODE VIEW OF CA-400 ----------------------------------------------- 28
19.
---------------------------------------------------------------------- 13
--------------------------------------------------------------- 14
COUNTER WEIGHT SEAT--------------------- 15
CRADLE-------------------------------------------------------------- 15
--------------------------------------- 20
ORDINARY EXAMINATION
16. APPENDIX ----------------------------------------------------------------------- 26
EXPLODE VIEW OF MOTOR AND GEARBOX ----------------------- 27
EXPLODE VIEW OF CRADLE -------------------------------------------- 29

～ ～5
K.S.F.
4
HAZARDS
This instruction book shall be put in an easily accessible location for all users.
1. DO NOT use this equipment to life people or as a ladder or step.
2. DO NOT stand under or allow person to stand under the Portable Lifter while it's
raising or raised.
3. DO NOT use Portable Lifter with a worn, frayed, kinked or damaged steel cable.
4.
safe distance of meters between the Portable Lifter and people.
9. DO NOT touch the machine if it comes in contact with electrical wires.
FAILURE TO OBEY THE INSTRUCTIONS AND SAFETY RULES MAY RESULT IN DEATH,SERIOUS
INJURY AND PROPERTY DAMAGE.
Always keep the Portable Lifter away from the high voltage electrical wires.
5. DO NOT move the Portable Lifter while it's in the raised position.
6. DO NOT use the Portable Lifter on a moving surface or vehicle.
7. DO NOT exceed Portable Lifter's load capacity.
8. MAINTAIN a minimum
10. Use of incorrect power supply will reduce efficiency and cause abnormal operations
and damage to the machine.
11. Do not grab the electric power supply cable or steel cable when in use.
12. Keep hands away from the Portable Lifter's folding legs and other potential pinching
point.
！
1. PRECAUTIONS & WARNING

K.S.F.
1 DO NOT lower the load unless the area below is clear of personnel and obstructions.
14. DO NOT place ladder or scaffolding against any part of this unit.
15. No untrained or unauthorized personnel to operate the machine. Proper training and
instruction is needed to maintain safe operations.
16. DO NOT disassemble and part of this unit. Contact distributor for assistance.
17. DO NOT use or operate the Portable Lifter for operations outsides of recommended
specifications in this instruction book.
18. USE only approved tools on this machine. Use of tools not approved may damage the
Portable Lifter and cause danger.
19. PRESS the EMERGENCY STOP BUTTON and TURN OFF the power supply if problems
occur during operation. Stop using the machine immediately and contact an authorised
repairer.
3.
1.DO NOT operate Portable Lifter in rain, damp surroundings or on wet ground,
because of the risk of electric shock.
2.DO NOT operate close to pertroleum products, gas or oil as operation of the motor
may cause an explosion. Prevent grease building inside the motor to prevent the
motor burning.
3.DO NOT cover the motor's air vent as this is essential for cooling of the motor to
avoid electric shock. Do Not insert any metal objects into the vent while motor
running.
～ ～6
DANGEROUS WORKING SURROUNDINGS HAZARDS

K.S.F.
4.Keep the work space and surroundings clean and tidy. Working in dirty or dark
surroundings could cause an accident.
5. DO NOT operate the machine on any unsteady surface. The machine must be kept
steady and balanced when in use.
6. DO NOT operate the machine in strong or gusty winds.
7. If the loading objects are over-weight or large, it will reduce the balance of the
machine, just as the machine operating under the strong winds. Thus, if the
measurement is too large, must keep the load staying in the center of Platform.
8. Prior to use, check the work area for drop-offs, holes, bumps, debris, unstable or
slippery surfaces or other possible hazardous conditions.
1. DO NOT grab the electric cable, or pull out it from a power point while the motor is
operating. This will avoid short circuiting the motor.
2. Keep the electric cable away from sharp or hot object.
3. If the electric cable is damaged, please stop using it immediately. Have the cable
repaired or replaced before operating the Portable Lifter again.
1. Ensure the legs are fixed fastened.
2 . Ensure Portable Lifter is in a safety work area.
3 . Ensure the load object is put in the center of Platform.
～ ～7
INCORRECT USAGE OF ELECTRIC CABLE HAZARDS
CHECKING BEFORE RAISING

K.S.F.
4. The Portable Lifter is equipped with Level Device.
Checking if it's in the condition of leveling before raising.
5. Ensure the steel cable is
A): not worn or frayed.
B): not derailed and not caught in obstructions.
C): not hooked by abnormal objects causing unusual friction or possibility of derailing.
6. Ensure the manual handle IS NOT installed in the manual shaft.
7. Ensure the power supply is correct voltage before connecting the machine.
8. Check the work area for overhead obstructions or other possible hazards.
1.The export delivery of the Portable Lifters are used the strong packing and put into the
standard carton, and then adopt the proper transportation way to deliver to the
appointed place.
2.Do not throwing the machine heavily or put the heavy objects on the machine while
transport. When piling up, please go ahead according to the indicated piling numbers
marked in carton.
3.If this machine will not be operated promptly, please keep it in the proper storage place.
As for the storage condition, please refer to the paragraph of Storage in this manual.
1. Storage temperature: -5 - 45 .
Humidity control : 90% within non-dewing
℃ ℃
～ ～8
2. TRANSPORTING THE PORTABLE LIFTER
3. STORAGE

K.S.F.
2. The Portable Lifter should be stored on a flat surface. DO NOT place heavy
objects on it. If stacking, please handle it according to the instructions on the outer
carton.
3. The Portable Lifter must be stored in an area with no vibration or risk of the
machine being knocked or damaged.
4. All spare parts should be stored with the unit.
5. Children should not have access to the area where the Portable Lifter is stored.
6. Limited Time for Storage : During delivery of the Portable Lifter is carefully
protected. To avoid the metal rusting or any parts defected during transportation
or storage, we suggest the unit should only be stored for up to one year prior to
use. If it planned to be stored for longer than one year special treatments should
be undertaken.
A strict machinery function test and quality control are undertaken prior
to delivery of the Portable Lifter. Upon receipt please check according to
the following procedures.
1. Checking if the model No. is correct. Checking the name plate, model number and motor
specification are correct.
2. Checking if any damage has occurred during transportation.
3. Check all necessary tools have been included.
4. Put all the spare parts in safe place.
5. Record the results of the working of check.
4.CHECK
～ ～9

K.S.F.
5. LEGEND
CRADLE
MOTOR AND
GEARBOX
TELESCOPING
MAST
FRONT LEG
LEVEL ADJUSTABEL
WHEEL
2-1/2 INCH WHEELS
BRACE
COUNTER
AND SEAT
WEIGHT
8- INCH WHEELS
LEVEL
FRONT LEG
LEG
LEG
WHEEL ADJUSTABEL
SCREW
～ ～10

K.S.F.
6. SET UP
1.Take out the pin
2. A. Put down front legs
B. Put in the pin
C Take out the pin.
A. Put down legs
B. Put in the pin
(MUST PUT IN B
3.
)
A
B
A
B
C
B
～ ～11

K.S.F.
6. Put the Platform on and tighten
the screw below to secure it.
4. Counter weight and seat are needed when put front legs in B
MAKE SURE SET IT IN LEVEL STATUS.
WARNING!
B
A
B
A
5. Model CA-400 equipped with the
LEVEL, make sure the machine is
set up in level status.
～ ～12

7. STORE DIMENSION
K.S.F.
～ ～13
960mm
550mm
650mm

8.OPERATING DIMENSION 1
K.S.F.
～ ～14
970mm
3960mm
1010mm

10.CRADLE DIMENSION
9.OPERATING DIMENSION 2
K.S.F.
～ ～15
1591mm
745mm
530 mm
1200 mm
1450mm

K.S.F.
1. Check before operation
1-1 Before plugging, please make sure the voltage is right.
1-2
1-3
1-4
This is not damaged, it because the gear in the gear box is engaged.
BEFORE RAISING, PLEASE MAKE SURE THE ATTACHED MANUAL HANDLE
IS NOT SET IN MANUAL SHAFT.
BEFORE RAISING, PLEASE MAKE SURE EMERGENCY STOP BUTTON IS
COMPLETELY PULLED UP AS SHOWN, IF NOT, THE MOTOR IS RUNNING BUT
THE MAST CAN NOT BE RAISING, JUST LIKE OPERATE IN MANUALLY.
IF EMERGENCY STOP BUTTON CAN NOT
BE PULLED UP, YOU MAY PRESS THE
TRIGGER OF THE SWITCH BOX SLIGHTLY
AS SOFT START WITH YOUR RIGHT HAND,
AND TWIST THE EMERGENCY STOP BUTTON
A LITTLE BIT WITH YOUR LEFT HAND AS SHOWN, THEN PULL IT UP.
YES!! RIGHT!!
EMERGENCY STOP BUTTON IS
COMPLETELY PULLED UP
2. Function Test
2-1 The function of Motor is normal or not.
2-2 The function of raising and lowering is normal or not.
2-3 If Feet is equipped with telescopic, ( MODEL CA-400), test it is normal or not.
～ ～16
11. Pre-operation Inspection

K.S.F.
1. Shift the LEVER to UP
mark side of the switch box and
press the TRIGGER to raising.
2.
3.
RAISING:
LOWERING: Shift the LEVER to DOWN
mark side of the switch box and
press the TRIGGER to lowering.
The switch is variable speed control, press TRIGGER slightly can be soft start.
Press TRIGGER deeper for raising or lowering faster.
LEVER
ALWAYS ACCORDING THE UP
AND DOWN MARK AS SHOWN
ABOVE ON THE HANDLE BOX
TO OPERATING RAISING OR
LOWERING.
！
!! WARNING!!
12. RAISING AND LOWERING
！
～ ～17
TRIGGER
AFTER FULL LOWERING, MAKE SURE TO SHIFT THE LEVER TO UP
MARKED OF THE HANDLE BOX BEFORE RAISING. If you did not shift
the LEVER to UP marked but still operating raise, will occur sound of
“Da, Da, Da”which Anti-Revise device stop raising.
Follow the Mark of UP-DOWN sign for operating.

K.S.F.
YES!! RIGHT!! NO!! WRONG!!
THE AUTOMATIC OVERLOAD BREAKER STARTED IS SOUND LIKE
" DA. DA. DA. DA", AND THE PORTABLE LIFTER WILL STOP RAISING
AT ONCE EVEN THE MACHINE IS NOT REACH THE TOP.
In this situation, check the LEVER at first. If the LEVER is not at the UP side position,
shift it to the UP side and the machine will lowering. After lowered, keep the LEVER at
the UP side, and operating raising once again. Or you can use manually to operate it
lowering as well.
IT'S VERY IMPORTANT TO MAKE SURE IF THE LEVER IS SHIFTED TO
THE UP SIDE BEFORE RAISING.
～ ～18
!! IMPORTANT !!