Kubota BX4070 User manual

OWNER’S MANUAL
PLEASE READ THIS MANUAL CAREFULLY
KEEP READY AT ALL TIMES
BX-80 Series TL Cab
P/N BX4070
For use with: KUBOTA BX1880, 2380 & 2680
Rev. F, 10/27/2020
MANUAL P/N: IM-BX4070
MANUAL P/N: 77700-08524

2
INTRODUCTION
TO THE PURCHASER
All products are designed to give safe,
dependable service if they are operated and
maintained according to instructions. Read
and understand this manual before
operation, and keep it in your files for
further reference.
This manual has been prepared to assist the
owner and operators in the safe operation and
suitable maintenance of the equipment. The
information is applicable to products at the time
of manufacture and does not include
modifications made afterwards.
Read and understand this operator's manual
before attempting to put equipment into service.
Familiarize yourself with the operating
instructions and all the safety
recommendations contained in this manual and
those labeled on the equipment and on the
machine. Follow the safety recommendations
and make sure that those with whom you work
follow them.
TO THE DEALER
Give this manual to the owner upon delivery of
the equipment.
TO THE PURCHASER AND THE DEALER
Illustrations
The illustrations may not necessarily reproduce
the full detail and the exact shape of the parts
or depict the actual models, but are for
reference only.
Direction Reference
All references to right and left, forward or
rearward are from the operator seat.
To assist your dealer in handling your needs, please record hereafter the model number and serial
number of your equipment and machine. It is also advisable to supply them to your insurance
company. It will be helpful in the event that equipment or machine is lost or stolen
Product Category
MODEL:
SERIAL NUMBER:
ROPS SERIAL NUMBER:
DATE OF PURCHASE:
DEALER NAME:
DEALER TELEPHONE NUMBER:

3
All products are designed to give safe, dependable service if they are operated and maintained ac-
cording to the instructions. Read and understand this manual before operation. It is the own-
er’s responsibility to be certain anyone operating this product reads this manual, and all other ap-
plicable manuals, to become familiar with this equipment and all safety precautions. Failure to do
so could result in serious personal injury or equipment damage. If you have any questions, consult
your dealer.
California Proposition 65
WARNING
Engine exhaust, some of its constituents,
certain machine components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Legal Disclaimer
Kubota Corporation notes that specifications and technical information are subject to change
without notice and Kubota does not represent or warrant that the information in this publication
is completely accurate or current; however, Kubota used reasonable efforts to set forth and
include accurate and up to date information in this publication. Kubota disclaims all
representations and warranties, whether express or implied, including, but not limited to,
warranties of merchantability and fitness for a particular purpose and Kubota shall not be liable
for any damages, whether compensatory, direct, indirect, incidental, special, or consequential,
arising out of or in connection with the use of this publication, or the information therein.
The Product(s) described in this Publication are designed and manufactured only for the
country in which they are initially wholesaled by Kubota. Kubota does not provide parts,
warranty or service for any Product which is re-sold or retailed in any country other than the
country for which the Product(s) were designed or manufactured.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
DANGER:
WARNING:
CAUTION:
IMPORTANT:
NOTE:
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Indicates that equipment or property damage could
result if instructions are not followed.
Gives helpful information.

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INTRODUCTION 2
TABLE OF CONTENTS 4
SAFETY INFORMATION 5
GENERAL SAFETY INFORMATION 8
DECALS AND PLACEMENT 10
ESTIMATED ASSEMBLY TIME 11
ASSEMBLY 11
OPERATION 26
MAINTENANCE 28
CHECK LIST FOR INSPECTION AFTER ASSEMBLY 29
TROUBLESHOOTING 30
PARTS BREAKDOWN 31
TORQUE SPECIFICATION TABLE 36
TABLE OF CONTENTS

5
WARNING:
SAFETY INFORMATION
BEFORE OPERATION
Children Tragic accidents can occur if the
operator is not alert to the presence of
children. Children are generally attracted
to machines and the work being done.
Never assume children will remain where
you last saw them
1. Keep children out of the operating area
and under the watchful eye of another
responsible adult.
2. Be alert and turn machine off if children
enter the work area.
3. Before and when backing, look behind
for small children.
4. Never carry children while operating
the machine. They may fall off and be
seriously injured or interfere with the
safe operation of the machine.
5. Never allow children to play on the
machine or attachment even when the
machine is turned off.
6. Never allow children to operate the
machine even under adult supervision.
7. Use extra care when approaching blind
corners, shrubs, trees, or other
obstructions that might hide children
from sight.
SAFE OPERATION
1. Prior to operation, clear work area of all
objects that can be picked up and
thrown. Mark all curbs, pipes, etc. that
cannot be moved
2. Before leaving the machine
unattended, take all possible
precautions. Park the machine/
equipment on level ground, set the
parking brake, lower the equipment to
the ground, place all levers in neutral,
shut off the engine and remove the
ignition key BEFORE leaving the
machine.
3. Do not run the engine indoors except
when starting engine and transporting
attachment in or out of building. Carbon
monoxide gas is colorless, odorless
and deadly
4. Never allow anyone to operate the
blade until they have read the manual
completely and are thoroughly familiar
with basic machine and blade
operation.
5. Do not attempt to operate on steep
slopes. If operating on slopes is
necessary, exercise extreme caution
when changing direction.
6. Exercise extreme caution when
operating on or crossing a gravel drive,
walks, or roads. Stay alert for hidden
hazards or traffic.
7. Do not carry passengers on the quick

6
hitch or the implement.
8. Park the machine/implement on level
ground, place the transmission in
neutral, set the parking brake, lower
the equipment to the ground, place all
control levers in neutral, shut off the
engine and remove the ignition key
BEFORE making any repairs,
adjustments or inspections.
9. For your safety, do not work under any
hydraulically supported machine
elements, they may creep down,
suddenly drop or be accidentally
lowered.
10.Keep clear of all rotating parts. Do not
put hands or feet under blade and
frame.
11.Never operate heater without safety
protective devices in place. All
machine and equipment shields and
covers must be correctly installed at all
times. When necessary to remove
these, they must be reinstalled
immediately.
12.Never operate machine at high
transport speeds on a slippery surface.
13.Use extra caution when backing up.
14.Never operate the heater without good
visibility and lighting.
15.Prolonged exposure to loud noise can
cause impairment or loss of hearing.
Wear a suitable hearing protective
device such as earmuffs or earplugs to
protect against objectionable or
uncomfortable noises.
16.Never allow anyone near the work
area.
17.Rear ballast on the tractor is required
while this cab is in use. Install one set
of rear wheel weights OR liquid ballast
per the tractor operator manual.
18.Always make sure all heater
components are properly installed and
securely fastened BEFORE operation.
19.Do not use loader, quick hitch, or an
implement as a jack for servicing
Safe Operation Continued

7
During Operation Continued
1. Always make sure all components are
properly installed and securely
fastened BEFORE operation
2. Read the operator's manual carefully
before using machine. Lack of
operating knowledge can lead to
accidents. Do not allow passengers on
the machine at any time (except one
on the passenger seat). The operator
must sit in the driver seat. Never allow
anyone to operate the equipment until
they have read the manual completely
and are thoroughly familiar with basic
machine and blade operation
3. Never allow an open flame near the
fuel tank or battery
4. Handle fuel with care, as it is highly
flammable. Use approved fuel
container. Never add fuel to a running
engine or a hot engine. Fill fuel tank
outdoors with extreme care. Never fill
fuel tank indoors. Replace fuel cap
securely and wipe up any spilled fuel.
Confirm that fueling system is properly
grounded.
5. Use of tire chains for better traction
and stability is recommended when
appropriate.
6. Always drive the machine at speeds
compatible with safety, especially
when operating over rough ground,
crossing ditches, or when turning.
During Operation
1. Do not allow anyone to ride on the
machine/equipment at any time. There
is no safe place for passengers on this
equipment (except one on the
passenger seat). The operator MUST
sit in the seat.
2. Use appropriate personal protective
gear as required by the operating
environment.
3. Operate only during daylight hours, or
when the area is well lit with bright
artificial light.
4. Inspect the equipment after striking
any foreign object to assure that all
equipment parts are safe and secure
and not damaged
General Information

8
GENERAL SAFETY INFORMATION
BEFORE YOU START SERVICE
• Read all instructions and safety instructions in this
manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a stable and level ground, and
set parking brake.
• Lower the implement to the ground.
• Stop the engine, then remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in the operator
station.
• When performing maintenance on the equipment,
hang the DO NOT OPERATE sign where it will be
obvious from and around the driver’s seat
• When performing maintenance or repairs, always
lower attachments to the ground, stop the engine
and secure the tracks with blocks.
• When performing maintenance on the equipment,
always disconnect the negative battery cable.
• Before using tools, make sure you understand how
to use them correctly and use tools in good condition
and of the right size for the job.
START SAFELY
• Do not do the procedures below when you start the
engine
- short across starter terminals
- bypass the safety start switch
• Do not alter or remove any part of machine safety
system.
• Before you start the engine, make sure that all shift
levers are in neutral positions or in disengaged
position.
• Do not start the engine when you stay on the
ground. Start the engine only from operator’s seat.
STARTING THE MACHINE SAFELY
• Before starting the engine, always sit in the driver’s
seat and make sure the area is safe and clear.
• As it is dangerous, never start the engine from
anywhere but the driver’s seat
• Always check and make sure control lever(s) are not
engaged before starting the engine.
• Never start the engine by hot-wiring the starter
circuit. This is not only dangerous, but may damage
the machine.
• Wear clothes appropriate for working on equipment.
Do not wear loose-fitting clothes as they may catch
on the machine controls.
• When working on the equipment, use all safety gear,
such as a helmet, safety glasses and shoes, that are
required by law or regulation.
• Never perform maintenance while drowsy or under
the influence of alcohol or drugs.
BE READY FOR AN EMERGENCY
• Keep a first-aid kit and fire extinguisher close at
hand so you can use it when needed.
• Keep emergency contact information for doctors,
hospitals and ERs handy.
KEEP A GOOD AIRFLOW IN THE WORK AREA
• If the engine is in operation, make sure that the area
has good airflow. Do not operate the engine in a
closed area. The exhaust gas contains poisonous
carbon monoxide.
NO SMOKING OR OPEN FLAMES WHILE FUELING
• Fuel is extremely flammable and dangerous. Never
smoke near fuel. If fuel is spilled on the machine, its
engine, or electrical parts, it may cause a fire. If fuel
is spilled, wipe it all up immediately.
• Never smoke while filling machine with fuel. And
always tighten the fuel cap securely and wipe up any
spilled fuel.
• Before getting on/off of the machine, clean off
around the steps so there is no mud on them.
Always give yourself 3-point support when getting
on/off the machine
CAUTION
• 3-point support means using both legs and
one hand or both hands and one leg as you
climb up/down.
• Do not remove the radiator cap when the engine
operates, or immediately after it stops. If not, hot
water can spout out from radiator. Only remove the
radiator cap when it is at a sufficiently low tempera-
ture to touch with bare hands. Slowly loosen the cap
to release the pressure before you remove it fully.
• The engine, muffler, radiator, hydraulic line, etc.,
have parts that remain very hot even after the engine
has been stopped. Be sure to avoid these parts, as
touching them can result in burns. Radiator coolant,
hydraulic fluid and oil also remain hot. Therefore, do
not attempt to remove caps and plugs, etc., before
these fluids have sufficiently cooled.
• Make sure the coolant temperature has dropped
sufficiently before opening the radiator cap. Also
since the inside of the radiator is pressurized, when
removing the cap, first loosen it to release the
pressure before removing the cap completely.
• Grease is under high pressure inside the hydraulic
cylinder. It is very dangerous to loosen a grease
nipple quickly as it may shoot off. Always loosen
grease nipples slowly.
• And never face a grease nipple while loosening it.
• The pressure in the hydraulic circuit stays at pres-
sure even after the engine stops. Before removing
parts, such as hydraulic devices from the machine,
first release the pressure. Please note that when
releasing residual pressure, the machine itself and/or
implements may move without warning, so be very
careful when releasing the pressure.
• Oil gushing out under pressure is extremely danger-
ous as it may pierce your skin or your eyes. Similar-
ly, oil leaking out of pinholes is not visible. So when
checking for oil leaks, always wear safety glasses
and gloves and use a piece of cardboard or a wood
block to shield yourself from oil.
• Do no open a fuel system under high pressure. The
fluid under high pressure that stays in fuel lines can
cause serious injury. Do not disconnect or repair the
fuel lines, sensors, or any other components be-
tween the fuel pump and injectors on engine with a
common rail fuel system under high pressure.
• Put on an applicable ear protective device (earmuffs
or earplugs) to prevent injury against loud noises.
• Be careful about electric shock. The engine gener-
ates a high voltage of more that DC100 V in the ECU
and is applied to injector.

9
GENERAL SAFETY INFORMATION
PREVENT A FIRE
• Fuel is very flammable and explosive under some
conditions. Do not smoke or let flames or sparks in
your work area.
• To prevent sparks from an accidental short circuit,
always disconnect the battery negative cable first
and connect it last.
• The battery gas can cause an explosion. Keep the
sparks and open flame away from the top of battery.
Especially when you charge the battery.
• Make sure that you do not spill fuel on the engine.
DISPOSE OF WASTE FLUIDS PROPERLY
• Never dispose of waste fluids on the ground, in
the gutter, a river, pond or lake. Always dispose
of hazardous substances like waste oil, coolant
and electrolytic fluid in accordance with the
relevant environmental protection regulations.
• Keep the safety plates clean so they can be
read. If a safety plate is damaged and comes off
or becomes illegible, put a plate with the same
warnings back in its place.
(1) SAFETY STAND
• When you need to access the underside of the
machine for maintenance purposes, be sure to
support the machine with a safety stand. Getting
under the machine while supporting the machine by
machine’s own hydraulic cylinder or using a hydrau-
lic jack can be extremely dangerous in the event of a
hydraulic fluid leakage or similar mishap.
• Whenever it is necessary to open the engine covers
or hood in order to service the machine, always prop
them open.
• If it is absolutely necessary to run the engine while
working on the machine, make sure you are clear of
all rotating or moving parts. Also take care not to
leave anything, such as tools or rags, near any
moving parts.
LOADER AND BACKHOE SAFETY
• Engage the loader control valve lock to prevent
accidental actuation when the implement is not in
use or during transport. Do not utilize the valve lock
for machine maintenance or repair.
• Engage the loader control valve lock to prevent
accidental actuation when the implement is not in
use or during transport. Do not utilize the valve lock
for machine maintenance or repair.
• Do not perform machine maintenance with loader in
the air. If possible, follow loader instructions to
remove loader before performing maintenance.
• If the machine has a backhoe, engage swing and
boom locks

10
DECALS AND PLACEMENT
IMPORTANT: Keep all decals clean and legible. Replace all missing, illegible, or damaged decals.
IMPORTANT: Decal placement locations shown are approximate; decals should not be placed in a location where the
operator’s field of view is impeded, and should not cover any portion of other decals installed in the same vicinity.
INSTALLING OR REPLACING DECALS: Thoroughly clean the area where decal is to be placed using mild soap and
water. Allow the surface to fully dry. Remove the backing from the decal, exposing the adhesive surface. Apply the
decal to the recommended position shown in the diagram below and smooth out any bubbles.
• CAUTION: PREVENT OVERHEATING - 9DL-209. Located on center of Auxiliary Air Intake Panel
• WARNING: ROPS SAFETY - 9DL-204. Located on inside left of Rear Panel
• WARNING: ROLL OVER WARNING - 9DL-212. Located on inside right of Rear Panel
1) CAUTION: 9DL-209
2) WARNING: 9DL-204 3) WARNING: 9DL-212
1
23

11
ESTIMATED ASSEMBLY TIME
Refer to the following table for the estimated assembly time to open the crate and assemble the
tractor cab enclosure.
Approximate Installation Time 4 hours
Assembly times on the table are just reference under the average conditions with following
assumption(s)
1. Assembly is done by one worker
2. The following tools are prepared.
1) Standard Sockets
2) Metric Sockets
3) Ratchet
4) Ratchet Extension
5) Standard Allen Wrenches
6) Standard Open/Box Wrenches
7) Metric Open/Box Wrenches
8) Snips
ASSEMBLY
All installation procedures listed within this manual are generally representative of the machine
model for which the manual is written. Your machine may be configured differently (e.g. SP1 vs. SP2,
etc.), but the outline for the procedure should still be followed. For further support for any issues not covered
within the pages of this manual, please contact your local Kubota representative.
WARNING:
TO PREVENT SERIOUS PERSONAL INJURY OR DEATH:
REQUIRED BEFORE INSTALLATION:
1. Read and understand this entire manual and any other publications for the equipment being operated.
2. Ensure that the surrounding area is clear and that personnel are positioned away from the area where
engagement and disengagement of attachments will occur.
3. Always shut off engine when leaving the operator’s area to perform any portion of the listed procedures.

ASSEMBLY
12
1. Remove and save the SMV Sign
2. Remove and save the front three screws holding the left
lever cover to the fender.
Tools: 10mm Socket
3. Remove and save the rear two screws holding the right
lever cover to the fender.
Tools: 10mm Socket
4. Remove the grab handles from the fenders by removing
the two nuts located on the underside of the fenders.
Tools: 14mm Wrench
Figure 2: Remove 3 Screws (Left Side)
Figure 3: Remove 2 Screws (Right Side)
Figure 1: Remove SMV Sign
Remove +
Save
Remove +
Save
Remove +
Save

ASSEMBLY
13
14mm Socket
5. Install a bolt in each hole to re-secure the tractor
fenders.
HW: (4) 3/8-16x3/4 Flange Bolts
(4) 3/8-16 Flange Locknuts
Tools: 9/16 Wrench
9/16 Socket
6. If installing optional seal kit (BX4077), it should be
installed at this time for easiest access. Proceed to
Step 7 if no kit is being installed.
7. Re-install the 5 screws removed in step 2 and 3 that
hold the plastic lever covers to the fenders
Tools: 10mm Socket
8. Remove the ROPS tensioning knobs and replace with
the following hardware. Tighten the bolts after
installation.
HW: (2) M10 x 1.25 x 25mm Flange Bolts
Tools: 9/16 Wrench
WARNING
DO NOT WELD, DRILL OR OTHERWISE MODIFY
STRUCTURAL INTEGRITY OF THE ROPS.
9. Remove and save the air intake screen and thumbnut.
Figure 4: Remove Grab Handles (Left + Right)
Figure 5: Install Bolts into Holes (Left and Right)
(4) Flange Nuts
(4) Flange Bolts
Remove
(2) Flange Bolts
Figure 8: Replace Tensioning Knobs

ASSEMBLY
14
10. Remove the carriage bolt that the air intake screen
thumbnut was attached to and replace with a longer
carriage bolt (supplied). Reuse the nut from the factory
bolt. Note: The steering wheel may need to be tilted to
allow the bolt to come out of the hole.
HW: (1) M8 x 1.25 x 40mm Carriage Bolt
(1) OEM Nut
Tools: 12mm Wrench
11. Remove and discard the two fir tree clips securing the
floormat to the tractor in the locations shown.
Tools: Snips
12. Remove and discard the two carriage bolts on the front
of the floorboard on either side of the radiator.
Tools: 12mm Socket or Wrench
Figure 9: Remove Screen and Thumbnut
Figure 10: Replace Carriage Bolt
Figure 11: Remove Fir Tree Clips
Remove
Two Clips
Replace
Bolt
Remove +
Save

ASSEMBLY
15
13. Disconnect the negative battery terminal.
Tools: 13mm Wrench
14. Remove the nut from the positive battery terminal
Tools: 10mm Wrench
15. Locate the Relay Wire Harness (P/N: 77700-05439) in
the hardware box. Connect the ring terminal on the red
wire to the stud on the positive battery terminal and
reinstall the nut.
Tools: 10mm Wrench
16. Connect the ring terminal on the black wire to the stud
on the negative battery terminal and reinstall the nut.
Reinstall the battery terminal onto the battery and
tighten.
Tools: 13mm Wrench
17. Locate the ignition source on the tractor. It is a female
bullet terminal secured to the wire harness above the
battery with blue electrical tape. Remove the tape to
expose the terminal.
18. Connect the male bullet terminal on the end of the
purple wire on the cab power harness to the terminal
on the tractor.
19. Turn the key on without starting the tractor and check
that the relay on the cab power harness clicks which
would indicate power.
20. Route the plug on the end of the harness out along the
right side of the radiator and down under the hood. Be
sure to route the wire to avoid sharp edges and have
clearance from the moving hood panel.
21. Attach the rear mounts and backer plates to the holes
in the ROPS structure. Tighten bolts so that the
components are still loose enough to move freely.
HW: (4) 3/8-16 x 2.25” Flange Bolts
(4) 3/8-16 Flanged Locknuts
Tools: 9/16 wrench
9/16 socket
Figure 12: Remove Bolts
Figure 15: Install Red Wire
Remove
Figure 16: Install Black Wire

ASSEMBLY
16
22. Prepare the following fasteners to attach the rear panel
and place in a convenient-to-reach location.
HW: (4) 5/16-18 x 3/4” Flange Bolts
(4) 5/16ID x 1.25” OD Steel Fender Washers
23. With assistance, place the rear panel into position as
shown in Figure 21 using extra caution to ensure that
the plastic on the left side fits properly between the
ROPS and the storage box. Begin installation of the
prepared hardware by hand to ensure that the threaded
inserts are not cross threaded.
HW: (4) 5/16-18 x 3/4” flange bolts
(4) 5/16ID x 1.25” OD Steel Fender Washers
24. Locate the left sideframe and install the supplied foam
gasket along the bottom of the floorboard as shown in
figure 24.
25. With assistance, place the left sideframe into
position. Be sure that the wire extending from the rear
tube is positioned on the inside of the cab and is not
pinched under the rubber. Lift the left 3” of rubber
running along the top of the rear panel. Fasten through
the tab at the top of the rear panel and leave finger
tight. Re-install the rubber over both the rear panel and
sideframe header.
HW: (1) 5/16-18 x 3/4” Flange Bolt
(1) 5/16-18 Flange Nut
Figure 21: Install Rear Mounts
Figure 22: Install Rear Panel
Figure 24: Install Foam Gasket
(4) Flange Bolts
(4) Fender Washers
(4) Flange Nuts
(4) Flange Bolts
One Strip Along Edge
A Second Strip From
the Edge to the Tube

ASSEMBLY
17
26. Secure the front of the left frame to the front of the
floorboard and leave finger tight.
HW: (1) 5/16-18 x 3/4” Flange Bolt
(1) 5/16-18 Flange Nut
27. Punch out the decal covering the outer hole in the
floorboard and install the following bolt. Leave finger
tight.
HW: (1) 5/16-18 x 3/4” Flange Bolt
(1) 5/16-18 Flange Nut
28. Install a bolt through the floorboard and leave finger
tight.
HW: (1) 1/4-20 x 3/4” flange bolt
(1) 1/4-20 flange nut
29. Install bolts through the rear panel and into the rear of
the sideframe. Leave finger tight.
HW: (7) 5/16-18 x 3/4” Flange Bolt
30. Repeat steps 24-28 for the right sideframe
31. If installing a heater (BX4071), install at this time and
then proceed to step 34. If no heater will be installed,
proceed to the following step.
Figure 25: Install Left Sideframe
Figure 26: Secure Front of Sideframe to Floorboard
Figure 28: Secure Sideframe to Floorboard
(1) Flange Nut
(1) Flange Bolt
(2) Flange Bolts
(2) Flange Nuts
(1) Flange Bolt
(1) Flange Nut

ASSEMBLY
18
32. With no heater being installed, remove the wire
grommet from the hole on the right frame where shown
and push the wire leads back into the tube. Install the
supplied hole plug to cover the hole. Install a flange
bolt into threaded inserts on both sides of the cab.
HW: (2) 5/16-18 x 3/4” Flange Bolt
(1) 11/16” Dome Plug
33. Install the cowl and attach to the sideframes. Leave
the bolts finger tight.
HW: (4) 5/16-18 x 3/4” Flange Bolt
34. Install the windshield support by sliding upwards along
the front tubes. Leave the bolts finger tight.
HW: (4) 5/16-18 x 3/4” Flange Bolt
35. Tighten the cab bolts in the following order:
Figure 29: Install Rear Panel Fasteners
Figure 32: Replace Grommet with Hole Plug
Figure 33: Install the Cowl
(2) Flange Bolts
(2) Flange Bolts
Dome Plug
(7) Flange Bolts
Flange Bolt

ASSEMBLY
19
Qty: 4 - 5/16 bolts through rear mounts and into rear panel.
Note: Be sure that there is proper clearance between the
bottom of the rear panel and the ROPS. If there is little
clearance, use assistance to lift the rear of the cab and
then tighten.
Tools: 3/16 Allen Wrench
Qty: 4 - Rear mount bolts through ROPS.
Note: Be sure that there is proper clearance between the
bottom of the rear panel and the ROPS. If there is little
clearance, use assistance to lift the rear of the cab and
then tighten.
Tools: 9/16 Wrench
9/16 Socket
Qty: 16 - Rear panel to sideframe bolts.
Tools: 3/16 Allen Wrench
1/2” Socket
Qty: 4 - Front floorboard bolts
Tools: 3/16 Allen Wrench
1/2” Socket or Wrench
Qty: 2 - Rear floorboard bolts
Tools: 5/32 Allen Wrench
7/16” Socket
Qty: 4 or 6 - Cowl/Heater bolts
Tools: 3/16 Allen Wrench
Qty: 4 - Windshield Support Bolts
Tools: 3/16 Allen Wrench
36. Install the left front roof mount. Tighten so that the
fastener is snug and the top surface is in line with the
curve of the rubber along the top edge of the
sideframe.
HW: (1) 1/4-20 x 3/4” Flange Bolt
(3) 1/4ID Nylon Washers
(1) 1/4-20 Flange Nut
Tools: 5/32” Allen Wrench
7/16” Socket
37. Repeat step 36 for right side.
38. Install the left rear roof mount, fully tighten.
HW: (2) 5/16-18 x 3/4” Flange bolts
(2) 5/16-18 Flange nuts
Tools: 3/16 Allen Wrench
1/2” Socket
Figure 35a: Tighten Cab Bolts
Figure 34: Install Windshield Support
Figure 35b: Tighten Cab Bolts
1st: (4) 5/16” Bolts
2nd: (4) 3/8” Bolts
4th: (4) 5/16” Bolts
5th: (2) 1/4” Bolts
6th: (4 or 6)
5/16” Bolts
7th: (4) 5/16” Bolts
Slide
(2) Flange Bolts
(2) Flange Bolts
3rd: (16) 5/16” Bolts

ASSEMBLY
20
39. Repeat step 38 for right side.
40. With assistance, install the windshield. Use a spacer
block under each hinge. Leave bolts finger tight.
HW: (4) 5/16-18 x 1-1/2” Flat Head Bolts
(4) 5/16-18 Flange Nuts
41. Attach the windshield latches to the sideframes and
tighten.
HW: (4) 1/4-20 x 3/4” Flange Bolts
(4) 1/4-20 Flange Nuts
Tools: 5/32” Allen Wrench
7/16” Wrench
42. Clamp the two windshield latches closed and then
tighten the four windshield hinge bolts at this time.
Caution: The windshield hinges are plastic
components. Do not over tighten the 5/16-18 flat head
screws.
Torque to 7 ft.-lbs. max.
Tools: #3 Phillips Screwdriver
1/2” Wrench
43. Install any of the following accessories at this time.
BX4072 - Front Wiper
BX4073 - Rear Wiper
BX4074 - Front LED Lights
BX4075 - Rear LED Lights
F5314 - Interior Rear View Mirror
44. The Cab Side Power Harness (P/N: 77700-08545) is
factory installed in the cab’s right side frame. Connect
the white wire extending from the top of the side frame
to the male portion of the piggyback terminal on the
Figure 38: Install Left Rear Roof Mount
Figure 36: Install Left Front Roof Mount
Figure 40: Install the Windshield
(4) Flange Nuts
(4) Flat Head Bolts
(2) Spacer Blocks
(2) Flange Nuts
(2) Flange Bolts
(1) Flange Nut
(1) Flange Bolt
(1) Nylon Washer
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