Kugelmann K-TRONIC 2 User manual

// ORIGINAL OPERATING INSTRUCTIONS
Art.Nr.: 10046693 11/15/2016 | Version 1.2 | EN
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
[email protected]om
+49 (0) 8860 | 9190-0
Kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
tradition in municipal technology. With passion, we manufacture reliable and pioneering
machines - we love what we do.
ORIGINAL OPERATING INSTRUCTIONS
Control system
K-TRONIC 2

// ORIGINAL OPERATING INSTRUCTIONS
Copyrights and trademarks 11/15/2016 2/150
Copyrights and trademarks
© Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A. (Germany)
Tel.: [phone] / 9190-0
Fax: [phone] / 9190-19
Mail: [e-mail]
Web: www.kugelmann.com
All company names and designations used in this manual may also be registered trademarks
of the respective manufacturing companies and shall not be used commercially or otherwise.
Errors and omissions excepted.
All rights reserved. No part of this manual shall be reproduced or copied in any form (printing,
photocopying, storing or distribution in electronic form) without prior written consent of
Kugelmann Maschinenbau e.K.
We are constantly developing our products to offer our customers maximum convenience.
Therefore, we ask for your understanding that the manual can deviate from the product in some
regards.

// ORIGINAL OPERATING INSTRUCTIONS
Content 11/15/2016 3/150
2 Content
1 Title............................................................................................................. 1
2 Content........................................................................................................3
3 General information.....................................................................................7
3.1 Service information......................................................................................................................7
3.2 EC Declaration of Conformity.......................................................................................................8
4 Operating instructions..................................................................................9
4.1 Target group.................................................................................................................................9
4.2 Use............................................................................................................................................... 9
4.3 Conventions used.......................................................................................................................10
4.4 Change history........................................................................................................................... 10
5 General description....................................................................................12
5.1 Components of the control system............................................................................................13
5.2 User interface............................................................................................................................ 14
5.3 Display view............................................................................................................................... 16
5.4 Meaning of buttons................................................................................................................... 18
5.5 Overview....................................................................................................................................19
5.6 Designated use...........................................................................................................................20
5.7 Obvious misuse..........................................................................................................................20
5.8 Wear parts................................................................................................................................. 21
6 Safety instructions......................................................................................22
6.1 General safety instructions........................................................................................................ 22
6.2 Commissioning...........................................................................................................................23
6.3 Use............................................................................................................................................. 24
6.4 Maintenance..............................................................................................................................25
6.5 Designations.............................................................................................................................. 26

// ORIGINAL OPERATING INSTRUCTIONS
Content 11/15/2016 4/150
7 Commissioning...........................................................................................27
7.1 Wiring diagram.......................................................................................................................... 27
7.1.1 Cable harness fixed installation....................................................................................... 28
7.1.2 Cable harness overhung installation................................................................................30
7.2 Switch on / off control system................................................................................................... 33
7.3 Select user menu....................................................................................................................... 34
7.4 Open detail menu...................................................................................................................... 35
7.5 Setting of date and time............................................................................................................ 37
7.6 Configuration of drive signal......................................................................................................39
7.6.1 Drive signal teach in.........................................................................................................40
7.6.2 Manual entry of drive signal............................................................................................ 41
7.6.3 Drive signal over certain distance....................................................................................42
7.7 Check and setting of sensors..................................................................................................... 43
7.8 Configuration of characteristic curves....................................................................................... 45
7.9 Configuration of spreading material..........................................................................................48
7.9.1 Setting of possible spreading materials...........................................................................48
7.9.2 Teach in spreading materials........................................................................................... 49
7.9.3 Choice of spreading materials to be used during operation............................................52
7.10 Output rates.............................................................................................................................53
7.11 Spreading operation................................................................................................................ 55
7.12 Setting of spreading width.......................................................................................................56
7.12.1 Configuration of spreading width.................................................................................. 56
7.13 Recommissioning.....................................................................................................................59

// ORIGINAL OPERATING INSTRUCTIONS
Content 11/15/2016 5/150
8 Operating instructions................................................................................61
8.1 Switch on/off working headlights.............................................................................................. 62
8.2 Switch on/off rotating beacon................................................................................................... 63
8.3 Function key setting...................................................................................................................64
8.4 Double spreading density.......................................................................................................... 66
8.5 Maximum spreading rate...........................................................................................................67
8.6 Operator level 1 and 2............................................................................................................... 70
8.7 Path-dependence and manual operation.................................................................................. 71
8.8 Key tone..................................................................................................................................... 75
8.9 Output counter.......................................................................................................................... 76
8.9.1 Configuration of output counter..................................................................................... 77
8.9.2 Reset output counter.......................................................................................................80
8.10 Emptying the spreader............................................................................................................ 82
8.11 Display increments of output rates..........................................................................................85
8.12 Simulation speed..................................................................................................................... 87
8.13 Configuration of spreading width parameters.........................................................................88
8.14 Warning list..............................................................................................................................90
8.15 Error list................................................................................................................................... 91
8.16 Options.................................................................................................................................... 95
8.17 Serial numbers......................................................................................................................... 99
8.18 Speed when spreader stops...................................................................................................100
8.19 Daily statistics........................................................................................................................ 102
8.20 Complete statistics.................................................................................................................103
8.21 Boost function........................................................................................................................104
8.22 Update................................................................................................................................... 107
8.23 Reset to factory settings........................................................................................................ 109
8.24 Slave.......................................................................................................................................111
8.25 Requirements for carrier vehicle........................................................................................... 113

// ORIGINAL OPERATING INSTRUCTIONS
Content 11/15/2016 6/150
9 Operating instructions - Options...............................................................114
9.1 Electrical adjustment of spread pattern.................................................................................. 114
9.1.1 Configuration of electrical adjustment of spreading pattern........................................ 115
9.1.2 Servo motor turned....................................................................................................... 119
9.1.3 Mechanical limits...........................................................................................................122
9.2 Automatic spreading image..................................................................................................... 124
9.2.1 Configuration of automatic spreading image................................................................ 126
9.2.2 Setting of automatic spreading image...........................................................................130
9.3 Electrical monitoring of spreading process..............................................................................131
9.4 Spreaders with pre-wetted salt equipment............................................................................. 131
9.4.1 Configuration of brine equipment.................................................................................132
9.4.2 Switch on/off brine spreading....................................................................................... 136
9.4.3 Changing the brine proportion...................................................................................... 138
9.4.4 Brine calculation............................................................................................................ 138
9.5 Motor unit................................................................................................................................141
9.5.1 Configuration of motor unit...........................................................................................141
9.5.2 Start motor unit............................................................................................................. 143
9.5.3 Switch off motor unit.....................................................................................................144
10 Storage...................................................................................................146
11 Technical Data........................................................................................ 147
12 Disconnecting the system....................................................................... 148
Warranty.....................................................................................................150

// ORIGINAL OPERATING INSTRUCTIONS
General information 11/15/2016 7/150
3 General information
This chapter gives you information on the following:
•Chapter 3.1 "Service information", page 7
•Chapter 3.2 "EC Declaration of Conformity", page 8
3.1 Service information
Customer service:
Tel.: [phone] / 9190-90
Fax: [phone] / 9190-49
E-Mail: [email protected]

// ORIGINAL OPERATING INSTRUCTIONS
General information 11/15/2016 8/150
3.2 EC Declaration of Conformity
in terms of the EC Machinery Directive 2006/42/EC and
the EMC Directive 2014/30/EU
We herewith declare that the control system designated below complies with the
relevant essential health and safety requirements of the respective EC Machine
Directives and the EMC Directive due to its design and construction, and in the
version supplied by us.
If the control system is modified without our consent, this declaration shall cease to
apply.
Designation: Control system K-Tronic 2
Relevant EC machinery directives:
DIN EN ISO 15431 / 16330/292-1 / 292-2 / 60204-1 / 12100 / 13849-1 / 13849-2
Rettenbach a.A., October 2016 Josef Kugelmann

// ORIGINAL OPERATING INSTRUCTIONS
Operating instructions 11/15/2016 9/150
4 Operating instructions
This chapter gives you information on the following:
•Chapter 4.1 "Target group", page 9
•Chapter 4.2 "Use", page 9
•Chapter 4.3 "Conventions used", page 10
•Chapter 4.4 "Change history", page 10
4.1 Target group
These operating instructions are intended for skilled persons who are responsible for
the following work at the control system:
•Commissioning
•Control system
•Operation
•Use
At least once a year, all personnel must be trained in the operation of the control
system in accordance with the guidelines of the business liability insurance. The use
of the control system by untrained or unauthorized persons is prohibited.
4.2 Use
These operating instructions contain all necessary data and information for safe
operation and commissioning of the spreader.
Make sure that all persons responsible for the operation of the control system or
persons working in the immediate environment of the control system are familiar
with the operating instructions as well as the safety information in this manual.
These operating instructions are part of the product and have to be kept in a safe
place. In case of resale or transfer of the control system to third parties, these
operating instructions have to be included.
All information, illustrations and technical data correspond to the technical state at
the time of printing. Subject to technical modifications.

// ORIGINAL OPERATING INSTRUCTIONS
Operating instructions 11/15/2016 10/150
4.3 Conventions used
This manual uses the following typographic conventions:
Symbol Signal
word Meaning
Danger
Indicates an imminent dangerous situation, which - in case of
non-observance of the safety instructions - will entail death or
grievous bodily harm.
Warning
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may entail death or
grievous bodily harm.
Caution
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may result in minor
injuries or damage to property.
Notice Contains useful information with respect to proper handling of
the machine.
4.4 Change history
Date Version Modification
10/14/2016 1.1 First edition
11/15/2016 1.2 Error and warning codes added