Kugelmann MCSS-5 User manual
// ORIGINAL OPERATING INSTRUCTIONS
Art.Nr.: 10047441 March 3, 2018 | Version 1.1 | EN
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
+49 (0) 8860 | 9190-0
Kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
tradition in municipal technology. With passion, we manufacture reliable and pioneering
machines - we love what we do.
ORIGINAL OPERATING INSTRUCTIONS
Control system
MCSS - 5
// ORIGINAL OPERATING INSTRUCTIONS
Copyrights and trademarks March 3, 2018 2/55
Copyrights and trademarks
© Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A. (Germany)
Tel.: +49 (0) 8860 / 9190-0
Fax: +49 (0) 8860 / 9190-19
Mail: office@kugelmann.com
Web: www.kugelmann.com
All company names and designations used in this manual may also be registered trademarks
of the respective manufacturing companies and shall not be used commercially or otherwise.
Errors and omissions excepted.
All rights reserved. No part of this manual shall be reproduced or copied in any form (printing,
photocopying, storing and/or distribution in electronic form) without prior written consent of
Kugelmann Maschinenbau e.K.
We are constantly developing our products to offer our customers maximum convenience.
Therefore, we ask for your understanding that the manual can deviate from the product in some
regards.
// ORIGINAL OPERATING INSTRUCTIONS
Content March 3, 2018 3/55
2 Content
1 Title............................................................................................................. 1
2 Content........................................................................................................3
3 General information.....................................................................................5
3.1 Service information......................................................................................................................5
3.2 EC Declaration of Conformity.......................................................................................................6
4 Introduction.................................................................................................7
4.1 Target group.................................................................................................................................7
4.2 Use............................................................................................................................................... 7
4.3 Conventions used.........................................................................................................................8
4.4 Change history............................................................................................................................. 8
5 General description......................................................................................9
5.1 User interface............................................................................................................................ 10
5.2 Designated use...........................................................................................................................11
5.3 Obvious misuse..........................................................................................................................11
5.4 Wear parts................................................................................................................................. 12
6 Safety instructions......................................................................................13
6.1 General safety instructions........................................................................................................ 13
6.2 Commissioning...........................................................................................................................14
6.3 Use............................................................................................................................................. 15
6.4 Maintenance..............................................................................................................................16
6.5 Designations.............................................................................................................................. 17
// ORIGINAL OPERATING INSTRUCTIONS
Content March 3, 2018 4/55
7 Commissioning...........................................................................................18
7.1 Wiring diagram.......................................................................................................................... 18
7.1.1 Cable harness overhung installation................................................................................19
7.1.2 Cable harness fixed installation....................................................................................... 20
7.2 Switch on / off control system................................................................................................... 23
7.3 Open menu................................................................................................................................ 24
7.4 Configuration of drive signal......................................................................................................24
7.5 Simulation speed....................................................................................................................... 26
7.6 Checking and setting of sensors.................................................................................................28
7.7 Regulator adjustment................................................................................................................ 30
7.8 Error delay................................................................................................................................. 32
7.9 Speed when spreader stops.......................................................................................................33
7.10 Configuration of spreading width............................................................................................ 34
7.11 Disc stop standstill / pause...................................................................................................... 36
7.12 Weighing of spreading materials............................................................................................. 38
7.13 Density locked..........................................................................................................................41
7.14 Sensor chute available............................................................................................................. 42
8 Operating instructions................................................................................43
8.1 Switch on/off rotating beacon................................................................................................... 43
8.2 Switch on/off working headlights.............................................................................................. 43
8.3 Path-dependence and manual operation.................................................................................. 45
8.4 Setting of spreading width.........................................................................................................47
8.5 Setting of spreading density...................................................................................................... 48
8.6 Start spreading...........................................................................................................................49
9 Storage.......................................................................................................52
10 Technical Data.......................................................................................... 53
11 Disconnecting the system.........................................................................54
Warranty...................................................................................................... 55
// ORIGINAL OPERATING INSTRUCTIONS
General information March 3, 2018 5/55
3 General information
This chapter gives you information on the following:
•Chapter 3.1 "Service information", page 5
•Chapter 3.2 "EC Declaration of Conformity", page 6
3.1 Service information
Customer service:
Tel.: +49 (0) 8860 / 9190-90
Fax: +49 (0) 8860 / 9190-49
E-Mail: [email protected]
// ORIGINAL OPERATING INSTRUCTIONS
General information March 3, 2018 6/55
3.2 EC Declaration of Conformity
in terms of the EC Machinery Directive 2006/42/EC and
the EMC Directive 2014/30/EU
We herewith declare that the control system designated below complies with the
relevant essential health and safety requirements of the respective EC Machine
Directives and the EMC Directive due to its design and construction, and in the
version supplied by us.
If the control system is modified without our consent, this declaration shall cease to
apply.
Designation: Control system MCSS-5
Relevant EC machinery directives:
DIN EN ISO 15431 / 16330/292-1 / 292-2 / 60204-1 / 12100 / 13849-1 / 13849-2
Rettenbach a.A., December 2018 Josef Kugelmann
// ORIGINAL OPERATING INSTRUCTIONS
Introduction March 3, 2018 7/55
4 Introduction
This chapter gives you information on the following:
•Chapter 4.1 "Target group", page 7
•Chapter 4.2 "Use", page 7
•Chapter 4.3 "Conventions used", page 8
•Chapter 4.4 "Change history", page 8
4.1 Target group
These operating instructions are intended for skilled persons who are responsible for
the following work at the control system:
•Commissioning
•Control system
•Operation
•Use
At least once a year, all personnel must be trained in the operation of the control
system in accordance with the guidelines of the business liability insurance. The use
of the control system by untrained or unauthorized persons is prohibited.
4.2 Use
These operating instructions contain all necessary data and information for safe
operation and commissioning of the spreader.
Make sure that all persons responsible for the operation of the control system or
persons working in the immediate environment of the control system are familiar
with the operating instructions as well as the safety information in this manual.
These operating instructions are part of the product and have to be kept in a safe
place. In case of resale or transfer of the control system to third parties, these
operating instructions have to be included.
All information, illustrations and technical data correspond to the technical state at
the time of printing. Subject to technical modifications.
// ORIGINAL OPERATING INSTRUCTIONS
Introduction March 3, 2018 8/55
4.3 Conventions used
This manual uses the following typographic conventions:
Symbol Signal
word Meaning
Danger
Indicates an imminent dangerous situation, which - in case of
non-observance of the safety instructions - will entail death or
grievous bodily harm.
Warning
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may entail death or
grievous bodily harm.
Caution
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may result in minor
injuries or damage to property.
Notice Contains useful information with respect to proper handling of
the machine.
4.4 Change history
Date Version Modification
March 3,
2018
1.1 First edition
// ORIGINAL OPERATING INSTRUCTIONS
General description March 3, 2018 10/55
5.1 User interface
Pos. No.Pictogram Function
10 Turning knob to set spreading density left screw [g/m²]
See Chapter 8.5 "Setting of spreading density", page 48
20 Turning knob to set spreading width [m]
See Chapter 8.4 "Setting of spreading width", page 47
30 Turning knob to set spreading density right screw [g/m²]
See Chapter 8.5 "Setting of spreading density", page 48
40 Rotating beacon
See Chapter 8.1 "Switch on/off rotating beacon", page 43
50 Working headlight
See Chapter 8.2 "Switch on/off working headlights", page 43
60 ON / OFF
See Chapter 7.2 "Switch on / off control system", page 23
70 Manual operation / path-dependence
See Chapter 8.3 "Path-dependence and manual operation", page 45
80 START / PAUSE
See Chapter 8.6 "Start spreading", page 49
90 Display
// ORIGINAL OPERATING INSTRUCTIONS
General description March 3, 2018 11/55
5.2 Designated use
Use the control system only for spreaders manufactured by Kugelmann
Maschinenbau e.K.
Use the control system only with the plug-and-socket connections provided for this
purpose and with the respective original cables.
Any kind of use that deviates from the procedure set forth herein is considered
contrary to its designated use. The operator of the control system is liable for any
damages arising from such action.
Use and reconditioning of the control system may only be carried out by trained and
competent personnel.
To operate the equipment within the limits of its designated use, please note the
following:
•These operating instructions as well as all other enclosed documentation.
•The relevant accident prevention regulations.
•The generally recognized rules relating to technical safety requirements and
occupational health.
•The operating instructions of the carrier vehicle.
5.3 Obvious misuse
It is not allowed to operate machines with the control system which were not
designed and manufactured by Kugelmann Maschinenbau e.K.
Do not use or store the control system outside or uncovered.
The control system shall not be used as handle.
// ORIGINAL OPERATING INSTRUCTIONS
General description March 3, 2018 12/55
5.4 Wear parts
Hinweis
Wear parts are:
•Foil stickers
•Rocker switches
•Turning knobs
•Push-buttons
•Lighting
•Connectors
// ORIGINAL OPERATING INSTRUCTIONS
Safety instructions March 3, 2018 13/55
6 Safety instructions
This chapter gives you information on the following:
•Chapter 6.1 "General safety instructions", page 13
•Chapter 6.2 "Commissioning", page 14
•Chapter 6.3 "Use", page 15
•Chapter 6.4 "Maintenance", page 16
•Chapter 6.5 "Designations", page 17
6.1 General safety instructions
Warning
Use of the control system by untrained persons.
Risk of serious injury.
•Make sure that all persons responsible for the operation of the control system
are trained in the operation of the device and are familiar with the operating
instructions as well as the safety information in this manual!
•Insist on compliance with the applicable safety regulations!
Warning
Non-observance of guidelines.
Risk of serious injury or death.
•Please observe the regulations relating to accident prevention!
•Please observe the generally applicable safety regulations, industrial standards
and medical guidelines!
•Please observe the road transport guidelines!
•Please pay attention to the general advice in these operating instructions!
// ORIGINAL OPERATING INSTRUCTIONS
Safety instructions March 3, 2018 14/55
Caution
Changes at the control system.
Impairment of functionality and danger of property damage.
•Do not make any changes at the control system!
6.2 Commissioning
Caution
First commissioning without instruction.
Risk of injury or property damage.
•First commissioning of the control system must be accomplished by employees of
the dealer, the manufacturer or a representative of our works!
Caution
Wrong polarity.
Danger of property damage.
•Check the polarity prior to commissioning!
Caution
Damaged cables.
Risk of injury or property damage.
•Damaged cables have to be replaced immediately!
Caution
Commissioning without making sure that the machine is in perfect technical
condition.
Risk of injury or property damage.
•Check all important parts before commissioning!
•Check all safety-related protection devices before commissioning!
•If applicable, please replace damaged parts!
// ORIGINAL OPERATING INSTRUCTIONS
Safety instructions March 3, 2018 15/55
Caution
Improper fixing of control system.
Danger of property damage.
•Make sure that the control system is fixed at an appropriate place designated for
this purpose!
Caution
Sensor too close to the sensor disc.
Danger of property damage.
•Start measurement with sufficient safety distance with regard to the sensor disc!
Caution
Laying cables.
Danger of property damage.
•Lay the cable over the pivot of the cabin in order to avoid damage during tilting!
Caution
Connecting to power supply.
Danger of property damage.
•Please make sure that, in the positive cable, a fuse is attached as close to the
battery as possible (max. 15 A)!
6.3 Use
Caution
Non-observance of regulations concerning road safety.
Risk of injury or property damage.
•Please make sure that the control system complies with the regulations
concerning road safety!
// ORIGINAL OPERATING INSTRUCTIONS
Safety instructions March 3, 2018 16/55
Caution
Operating the spreader in the event of malfunctions.
Risk of injury or property damage.
•In the event of malfunction, stop the control system and switch it off!
•Resolve the error immediately or ask a workshop!
6.4 Maintenance
Warning
Electric shocks during maintenance work.
Risk of serious injury and death.
•Interrupt power supply before executing work at an electrical device!
Caution
Non-observance of safety regulations.
Risk of injury or property damage.
•Comply with the safety regulations during all maintenance work!
Caution
Use of wrong spare parts.
Risk of injury or property damage.
•Do only use original parts for repair work!
Caution
Maintenance work without necessary technical knowledge or appropriate tooling.
Risk of injury or property damage.
•Only carry out maintenance work if you have the necessary expertise as well as
suitable tools!
// ORIGINAL OPERATING INSTRUCTIONS
Safety instructions March 3, 2018 17/55
Caution
Cleaning with high-pressure cleaner.
Danger of property damage.
•Cleaning of bearings, plastic parts, electronic parts and hydraulic lines only with
low pressure!
Caution
Cleaning of metallic surfaces.
Risk of material damage due to detergents.
•Do not use aggressive detergents!
Caution
Loose cable / screw connections.
Danger of property damage.
•Retighten loose bolted connections and screw connections after repair and
maintenance work!
6.5 Designations
Marking Explanation
Basis for Declaration of Conformity
// ORIGINAL OPERATING INSTRUCTIONS
Commissioning March 3, 2018 18/55
7 Commissioning
This chapter gives you information on the following:
•Chapter 7.1 "Wiring diagram", page 18
•Chapter 7.2 "Switch on / off control system", page 23
•Chapter 7.3 "Open menu", page 24
•Chapter 7.4 "Configuration of drive signal", page 24
•Chapter 7.5 "Simulation speed", page 26
•Chapter 7.6 "Checking and setting of sensors", page 28
•Chapter 7.7 "Regulator adjustment", page 30
•Chapter 7.8 "Error delay", page 32
•Chapter 7.9 "Speed when spreader stops", page 33
•Chapter 7.10 "Configuration of spreading width", page 34
•Chapter 7.11 "Disc stop standstill / pause", page 36
•Chapter 7.12 "Weighing of spreading materials", page 38
•Chapter 7.13 "Density locked", page 41
•Chapter 7.14 "Sensor chute available", page 42
7.1 Wiring diagram
This chapter gives you information on the following:
•Chapter 7.1.1 "Cable harness overhung installation", page 19
•Chapter 7.1.2 "Cable harness fixed installation", page 20
// ORIGINAL OPERATING INSTRUCTIONS
Commissioning March 3, 2018 19/55
7.1.1 Cable harness overhung installation
Pos.
No.
Function
10 Drive signal / power supply from carrier vehicle to operating unit (Pos. 40)
20 Connecting cable to spreader (valves -> yellow marking)
30 Connecting cable to spreader (sensors -> blue marking)
40 Control system MCSS-5
1 Fit operating unit (Pos. 40) at appropriate place in the carrier vehicle.
2 Take drive signal / power supply (Pos. 10) from the carrier vehicle.
– Red = +12 V / socket contact no. 1
– Brown = 0 V (ground) / socket contact no. 2
– Red/white = drive signal (speed signal) / socket contact no. 3
3 Connect connecting cable (Pos. 20) with the spreader.
4 Connect connecting cable (Pos. 30) with the spreader.
// ORIGINAL OPERATING INSTRUCTIONS
Commissioning March 3, 2018 20/55
7.1.2 Cable harness fixed installation
Pos.
No.
Function
10 Drive signal / power supply from carrier vehicle to operating unit (Pos. 40)
20 Connecting cable to spreader (valves -> yellow marking)
30 Connecting cable to spreader (sensors -> blue marking)
40 Control system MCSS-5
50 Connection box
Table of contents
Other Kugelmann Control System manuals
