Kval Commander 3 User manual

Commander 3 QUICK STARTCommander 3 QUICK START
2. Ensure factoy air is applied to all ma-
chines.
3. Verify that all E-Stop butons are OUT
and Gates are CLOSED.
4. Turn the Electrical Disconnect to the ON
positions on each Electrical Cabinet in the
production line.
1. Verify the area of operation is clear
and safe to process doors
5. Turn the Control Circuit Switch to the ON
position. (Approximately 3 minute boot-
up)
6. Push the Stat Buton.
7. All Tower Lights should be Green.
See reverse side for the Light Tower Description
Power-UP
Load Door Job from KvalCam
1. Select the Libraries Tab at the upper let side of the
screen
2. Select the Door Job Libray Tab at the upper center
screen
3. At the table, double click the desired door job to go to
the Door Job screen
Verify Door Job
Ater Door Job is loaded, select the
Commander 3 Buton
Add Doors to Queue
Home the machine
(Impotant: Homing sets a stating
reference point for the machine.)
Verify the Door Job
speciications. Look for
validation errors.
1. Enter the quantiy of door to be processed in the Door
Qy box at the botom of the screen
2. Select the Add to Queue Buton
Adjust H-Blocks
Load Door and Jamb
1. If needed, adjust he H-Blocks.
1. Feed in a door to the machine.
2. Ensure Door is set and clamped in machine.
3. Place Jamb on the jamb shelf buted against the stop
4. Press Jamb Clamp foot pedal to clamp the jamb
The H-Block and Jamb Stop locations are compared to the last
Door Job that was processed.
The KvalCAM program will highlight any H-Blocks to be moved
(Orange background with an” X” H-Block Found ield).
In case of Let-Hand Doors, the Jamb Stop location will be listed
1. H-Block (Let edge of
block as reference)
2. If the current group cut
is completed, the next
group will automatically
load.
3. If needed, move the
highlighted H-Block to
the displayed position.
4. If all groups are inished
and the Door Finished
Buton is active, the
door will feed out
5. If needed, move the
highlighted the H-Block.
6. Ater all groups are com-
pleted, the door will feed
out of the machine
Commander 3 Quick 202-MV100.2

About Hinge Block Displays
Indicates the H-Block was Found
Indicates the H-Block needs to be
adjusted
Indicates the H-Block is not recog-
nized by program.
H-Block Position: Indicates
the forecasted position of
the H-Block. See color coding
below for actions to take.
Hinge Enabled/Disabled: Select to enable or disable H-Block feedback. The cuting action will not process when disabled.
The H-Block section will turn gray when disabled but keep values from the door job to use if enabled. To enable or disable all
H-Blocks, select the buton located next to the Jamb Pin Conigure section.
Depth Adjust: Compensates for View
depth preset values or adjust values for
each Hinge.
No Adjustment. Green back-
ground and a check mark
indicates the H-block is in the
correct position for this Door
Job.
Adjustment Needed. Orange
background and an X indi-
cates the H-block is not in the
correct position and must be
moved to the position indicat-
ed in the feedback.
H-Block not Used: Using the
Door Job information, this
H-Block is not used in the ma-
chining procedure.
H-Block not Sensed: Displayed
only if previous location of
data is not saved or any door
job has not been run.
H-Block Found: Display s status of H-Block
Remote Troubleshooting
Kval’s Suppot Team is able to work remotely with your maintenance sta or contractor to diagnose and troubleshoot machiney
issues. To get stated, please create a suppot ticket on-line. Call (800)- 553-5825 or stat a suppot ticket Online htps://
www.kvalinc.com/suppot.
Tools Needed for machine hardware troubleshooting:
• Access to a broadband internet connection
• An iPhone or Android smat-phone (We use Apple FaceTime or
Google Duo for video)
• A DMM
• A standard tool-set
For machine soware troubleshooting:
• Access to a broadband internet connection
• A computer running Windows
• Our remote suppot client
Allow Kval to Logon to the Machine
• Exit the KvalCAM program. On the
Windows Screen, select the KVAL
Sevice Icon
Categoy Desig. Descriptions
Machine Status
OFF (Clear): Machine not in operation.
White: Initializing
1 Flash: Waiting for all systems to initialize
Red: Machine Error
Solid: General Error
• 1 Flash: EtheCat Device not Ready to Run
• 2 Flashes: VFD, Sevo, or Motor Error
• 3 Flashes: 24 VDC Power Error
Yellow: External Error
Solid: General Error
• 1 Flash: 3 Phase Voltage Error
• 2 Flashes: Low Air Error
Blue: Operator Status
Solid: Waiting for Operator
• 1 Flash: Reposition Door
Green: Machine is Operational
Safey
OFF (Clear): Safey Project not Running
Red: Safey PLC Error
Blue: Waiting for Safey Re-Set
• Solid: General Error
• Flashing: Not Ready to Re-Stat (E-S top Switch is Ac-
tive)
Green: Machine is Operational
Control Power
O: No Control Power
ON (Green): 24 VDC Control Power ON
About the Light Tower
High Voltage may cause injury or death.
Troubleshooting checks must be performed
by a Qualied Electrical Technician.
The Light Tower indicates the working status of the system. The
Light Tower is mounted on top of the Electrical Boxes. Each light dis-
plays dierent colors and lashing codes to show the machine status.
The table below describes the dierent states of the Light Tower.
Be Smat! Follow all Safey Precautions.