Labconco Protector 3410000 User manual

ProtectorDowndraft
Powder Stations
Models
3410000 3410001
3410020 3410021 3410022
3410023 3410024 3410025

Copyright © 2018 Labconco Corporation. The information contained in this manual and the
accompanying products are copyrighted and all rights reserved by Labconco Corporation.
Labconco Corporation reserves the right to make periodic design changes without obligation to
notify any person or entity of such change.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not
be accepted. If your shipment was damaged in transit, you must file a claim directly with the
freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the
delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be
governed by various federal, state, or local regulations. All users of this equipment are required
to become familiar with any regulations that apply in the user’s area concerning the dumping of
waste materials in or upon water, land, or air and to comply with such regulations. Labconco
Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance,
contact Labconco’s Customer Service Department or Labconco’s Product Service Department at
1-800-821-5525 or 1-816-333-8811, between the hours of 7:30 a.m. and 5:30 p.m., Central
Standard Time.
Part #3412800, Rev. E
ECO L627
Warranty
Labconco Corporation provides a warranty to the original buyer for the repair or replacement
of parts and reasonable labor as a result of normal and proper use of the equipment with
compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets,
light bulbs, finishes and lubrication are not warranted. Excluded from warranty are products
with improper installation, erratic electrical or utility supply, unauthorized repair and products
used with incompatible chemicals.
The warranty for Protector®Downdraft Powder Stations will expire one year from date of
installation or two years from date of shipment from Labconco, whichever is sooner. Warranty
is non-transferable and only applies to the owner (organization) of record.
Buyer is exclusively responsible for the set-up, installation, verification, decontamination or
calibration of equipment. This limited warranty covers parts and labor, but not transportation
and insurance charges. If the failure is determined to be covered under this warranty, the
dealer or Labconco Corporation will authorize repair or replacement of all defective parts to
restore the unit to operation. Repairs may be completed by 3rd party service agents approved
by Labconco Corporation. Labconco Corporation reserves the rights to limit this warranty
based on a service agent’s travel, working hours, the site’s entry restrictions and unobstructed
access to serviceable components of the product.
Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or
special damages of any kind. This warranty is exclusive and in lieu of all other warranties
whether oral, or implied.

T
TA AB BL LE E O OF F C CO ON NT TE EN NT TS S
CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Space Requirements 2
Clearance 2
Location Requirements 2
Exhaust Requirements 3
Electrical Requirements 3
CHAPTER 3: GETTING STARTED 4
Unpacking the Station 4-6
CHAPTER 4: PERFORMANCE FEATURES AND SAFETY
PRECAUTIONS 7
Directional Airflow 8
Prefilter 8
HEPA Filter 8-9
Blower 9
Station Air Intake and Exhaust 9
Safety Precautions 10-11
CHAPTER 5: USING THE STATION 12
Fan Switch 12
Filter System Light 12
Dusting in the Station 13

CHAPTER 6: MAINTAINING THE STATION 14
Routine Maintenance Schedule 14
Service Operations 15-17
Prefilter Replacement 15
HEPA Filter Replacement 16
Resetting a Circuit Breaker 17
CHAPTER 7: TROUBLESHOOTING 18
APPENDIX A: COMPONENTS 19
APPENDIX B: DIMENSIONS 20
APPENDIX C: SPECIFICATIONS 21
APPENDIX D: ACCESSORIES 22

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In nt tr ro od du uc ct ti io on n
Congratulations on the purchase of a Labconco Protector Downdraft
Powder Station. The Station is designed to capture and collect fingerprint
powder to prevent its spread in the room environment and on you while
dusting for prints. The Protector Station is the result of years of experience
in manufacturing laboratory equipment, and users like you suggested
many of its features to us.
The Downdraft Powder Station offers many unique features to enhance
performance and flexibility. To take full advantage of them, please
acquaint yourself with this manual and keep it handy for future reference.
If you are unfamiliar with how downdraft stations operate, please review
Chapter 4: Performance Features and Safety Precautions before you
begin using the station. Even if you are an experienced station user,
please review Chapter 5: Using the Station; it describes the station’s
features so that you can use it efficiently.
This manual and other technical information is available in PDF
format at our website: www.labconco.com.

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Pr re er re eq qu ui is si it te es s
Before you install the downdraft station, you need to plan the site for
installation. Examine the location where you intend to install the station.
You must be certain that the area is level and of solid construction. In
addition, a source of electrical power must be located near the installation
site.
Carefully read this chapter to learn:
Space requirements.
Location requirements.
Electrical power requirements.
Exhaust requirements.
Refer to Appendix C: Specifications, for complete station electrical and
environmental conditions, specifications and requirements.
Space Requirements
The dimensions for the downdraft station are shown in Appendix B:
Dimensions.
Clearance
A minimum clearance of at least 6 inches (150 mm) is suggested on the
top of the station to allow for the unobstructed discharge of filtered air.
Location Requirements
Note: The station should be located on a flat, level bench or work surface
for proper operation.

Chapter 2: Prerequisites
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Exhaust Requirements
As stated earlier, the exhaust discharge of the station, located on the
upper left side on the back of the station should never be obstructed. The
station is designed to have its back surface pushed against a wall, but the
top of the station should have no obstructions within 6 inches of the
exhaust discharge.
Electrical Requirements
The Downdraft Station models have the following electrical requirements:
Model #
Requirements
3410000-01
115 VAC, 60 Hz, 1 Amp
3410020-25
230 VAC, 50/60 Hz, 0.5 Amp
Note: An outlet with a circuit breaker rated at 10 amps for 115 volt
models (5 amps for 230 volt models) should be located as close as
possible to the right rear side of the station. Power cords supplied
with the station are 3 meters (10 feet) long.
Table 2-1

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Ge et tt ti in ng g S St ta ar rt te ed d
Now that the installation site is properly planned, you are ready to inspect
and install the Protector Downdraft Powder Station. This chapter covers
how to:
Unpack the station.
Install the station.
Connect the electrical supply source.
Tools required for installation the station include a flat-blade screwdriver,
scissors, or a box knife.
Note: The station can weigh up to 75 lbs. (34 kg). Always follow safe-
lifting guidelines when unpacking or moving the station.
Unpacking the Station
Carefully remove the outer carton and inspect the station for damage that
may have occurred in transit. If the station is damaged, notify the delivery
carrier immediately and retain the entire shipment intact for inspection by
the carrier.
Note: United States Interstate Commerce Commission rules require that
claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco.
Unauthorized returns will not be accepted.
If the station was damaged in transit, you must file a claim directly with the
freight carrier. Labconco Corporation and its dealers are not responsible
for shipping damages.
Do not discard the carton or packing material for the station until all of the
components have been checked, installed and tested.

Chapter 3: Getting Started
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The work surface and work surface pan are shipped unassembled to the
filter module. To assemble the station:
1) Engage the notches on the front of the pan with the pins located in
the bottom corners of the filter module, as shown in Figure 3-1.
Engage the work surface pan
With the lower pins on the side
of the filter module.
2) Set the work surface on top of the pan by hooking the rear flange
under Ensure the work surface flange goes behind the front panel
the bottom edge of the filter cover, as shown in Figure 3-2.
Figure 3-1
Figure 3-2
Ensure the work surface
flange goes behind the
front panel.

Chapter 3: Getting Started
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3) Install both side shields by engaging the notches in each panel into the
gap between the front panel and the filter module. Ensure the side panel
pin engages the oversized holes on the edges of the work surface.
4) Plug the power cord into the filter module. The plug socket is located on
the top right rear corner of the station. The unit is ready for use.
Figure 3-3
Ensure the pins
go into the
oversized
holes.

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Pe er rf fo or rm ma an nc ce e F Fe ea at tu ur re es s a an nd d S Sa af fe et ty y
P
Pr re ec ca au ut ti io on ns s
The Protector Downdraft Powder Station operates using the following
principles:
Directional airflow.
Prefiltration of large particulates by an inlet prefilter.
Filtration and retention of particulates by a High Efficiency
Particulate Air (HEPA) filter.
The major components in the system are:
The prefilter
The HEPA filter
The blower to force air through the station

Chapter 4: Performance Features and Safety Precautions
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Directional Airflow
Directional airflow plays a critical role in Downdraft Powder Station
performance. Air is drawn through the perforated work surface and the
filter cover, on the front of the unit. The air then flows through the prefilter,
located behind the filter cover, and then the HEPA filter. The filtered air is
then exhausted out of the top left rear side of the filter module. This is
illustrated in Figure 4-1.
Prefilter
The prefilter is a disposable, pleated paper filter. The filter has a Minimum
Efficiency Reporting Value (MERV) of 8, meaning it removes 70-85% of
particles 3.0-10 microns in size. See Appendix A for reorder part
numbers.
HEPA Filter
HEPA filters are disposable, dry-type particulate filters. The filter material
or media is typically made of borosilicate microfibers formed into a thin
sheet, in a process similar to the production of paper. This sheet is folded,
or pleated to increase its surface area. The pleats are held in place by
beads of glue that add rigidity to the media pack. The pack is then set into
a frame, and sealed as shown in Figure 4-2.
Figure 4-1

Chapter 4: Performance Features and Safety Precautions
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The HEPA filter manufacturer establishes the efficiency of the filter by
challenging it with an aerosol of known particle size. The number of
particles that penetrate the filter are quantified, and this establishes the
efficiency of the filter. The filter used in the Downdraft Powder Station is at
least 99.99% efficient in removing particles 0.3 micron.
Note: The HEPA filter media is very fragile. DO NOT touch the media.
If you think the media of a HEPA filter is damaged, Call Labconco’s
Product Service Department at 1-800-522-7658 or 816-333-8811.
Note: HEPA Filters are only effective against particulate material. Gases
will pass through the filter.
Blower
The blower assembly pulls room air through the work surface, prefilter and
HEPA filter, and then discharges the filtered air out of the top of the unit.
The Downdraft Powder Station uses a motorized, backward curved fan for
quiet, energy efficient operation.
Station Air Intake and Exhaust
In order to operate properly, the perforated work surface must be
unobstructed. Blocking or restricting the exhaust outlet on the top of the
filter module can also adversely affect the performance of the system.
Figure 4-2
Polyurethane seal
Between media pack
and filter frame
Filter frame
Filter media pack –
A continuous sheet
of filter media

Chapter 4: Performance Features and Safety Precautions
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Safety Precautions
NEVER USE THIS STATION WITH HAZARDOUS CHEMICALS OR
BIOHAZARDS. FAILURE TO DO THIS CAN RESULT IN EXPOSURE
TO THESE HARMFUL CONTAMINANTS. This station is intended to be
used for the containment of nuisance powders only.
Ensure that the station is connected to electrical service in accordance
with local and national electrical codes. Failure to do so may create a fire
or electrical hazard. Do not remove or service any electrical components
without first disconnecting the station from electrical service.
When handling evidence, or working in the station, always wear
appropriate personnel protective equipment.
NEVER use the station without a prefilter installed; this could result in
premature loading of the HEPA filter
NEVER attempt to dust evidence containing flammable gases or solvents
in the station. An open flame should NOT be used in the station.
HEPA filters only remove particulate matter. Operations generating
volatile toxic chemicals are prohibited. The media of the filter is fragile and
should not be touched. Avoid puncturing the HEPA filter during
installation or normal operation. If you suspect that a HEPA filter has
been damaged, DO NOT use the station; contact Labconco at 800-821-
5525 or 816-333-8811 for further information.
The HEPA filter in the station will gradually accumulate airborne
particulate matter from the powder and from airborne particulates. The
rate of accumulation will depend upon the cleanliness of the air, operating
time and the amount of powder being used in the station.
Do not operate the station without all of the appropriate filters in place.
When handling used filters or prefilters, always wear appropriate
personnel protective equipment.
When lifting this product, use at least two (2) persons and always use safe
Do NOT use a detachable power cord that is not adequately rated for this
product.
Always disconnect the power cord from wall outlet before beginning
service operations.
Do not damage internal wiring or other components while service panels
are removed. If internal wiring or components are damaged, do not
restore power, contact Labconco’s Product Service Department
immediately.

Chapter 4: Performance Features and Safety Precautions
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Wear all required Personnel Protective Equipment (PPE) during service
operations. At a minimum, this includes: eye protection, breathing
protection, skin protection. Do not wear loose fitting clothes that can catch
on internal surfaces.
After service, verify safe state of use before using the product.
Contact Labconco’s Product Service Department for questions on
determining safe state of this product.

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Us si in ng g t th he e S St ta at ti io on n
Fan Switch
The fan switch is located on the upper right rear of the station, as shown in
Figure 5-1. Turning the switch to the “Fan” position starts the blower,
drawing air into and through the station.
Fan Switch Filter System Light
Filter System Light
The filter system light will illuminate if the airflow across the filters is
insufficient. If lit, first inspect or replace the prefilter. If lit with a clean
prefilter, replace the HEPA filter.
NOTE: If the Filter System Light illuminates during use, finish the dusting
of the evidence in the station, and then correct the problem before using
the station again.
Figure 5-1

Chapter 5: Using The Station
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Dusting in the Station
Start-up
Turn the fan switch to “Fan.”
Check the condition of the prefilter and note if the filter system light
is on. Ensure that the perforated work surface is not obstructed.
Wear a long sleeved lab coat with knit cuffs and over-the-cuff
rubber gloves. Use protective eyewear. Wear a protective mask if
appropriate.
Wipe-Down
Wipe down the perforated work surface with 70% ethanol, or a
suitable cleaner, and allow it to dry.
CAUTION: Do not use bleach on the stainless steel work surface.
Use disinfectants compatible with stainless steel.
Dusting Evidence
Position evidence during dusting so that air flows around all
surfaces of it, and directly into the perforated work surface. Do not
overload the station. Do not place objects directly on top of the
perforated work surface in a manner that would obstruct the
downflow.
Do not obstruct the perforated work surface or the exhaust air
discharge, on top of the station.
Shutdown
Turn off the station. Wipe down the perforated work surface with
70% ethanol, or a suitable cleaner, and allow it to dry.
Remove the perforated work surface. Powder can be cleaned out of
the pan, or the pan can be removed from the filter module and
dumped in a waste container.
Remove the filter cover. Inspect the prefilter, and replace it if
necessary.
Reinstall the filter cover, work surface pan and perforated work
surface. Dispose of rubber gloves appropriately, and have lab coat
laundered properly.

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Ma ai in nt ta ai in ni in ng g t th he e S St ta at ti io on n
The common service operations necessary to maintain the Downdraft
Powder station for peak performance are listed below.
Routine Maintenance Schedule
Weekly
Using 70% ethanol, or a suitable cleaner, clean the perforated work
surface and work surface pan.
Operate the system blower, noting if the filter system light turns on.
Monthly (or more often as required)
Using a damp cloth, or LabSolutions Glass & Surface Wipes,
Labconco part # 1570000; clean the exterior surfaces of the station,
particularly the perforated work surface, to remove any
accumulated dust.
All weekly activities.
Check the prefilter; replace if needed.
Annually
All monthly activities.
Replace HEPA filter.

Chapter 6: Maintaining The Station
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Service Operations
Always disconnect the power cord from wall outlet before beginning service
operations.
Do not damage internal wiring or other components while service panels are
removed. If internal wiring or components are damaged, do not restore power,
contact Labconco’s Product Service Department immediately.
Wear all required Personnel Protective Equipment (PPE) during service
operations. At a minimum, this includes: eye protection, breathing protection,
skin protection. Do not wear loose fitting clothes that can catch on internal
surfaces.
Prefilter Replacement:
1. Remove the filter cover by pulling the two latches down at the same
time. Swing the top of the panel away from the filter module, and then
lift the panel away from the unit, as shown in Figure 6-1.
2. Pull the prefilter straight away from the HEPA filter, releasing it from
the three prefilter clamps.
3. Install the new prefilter, noting the orientation (the airflow arrow should
point toward the HEPA filter). Reinstall the filter cover.
Figure 6-1

Chapter 6: Maintaining The Station
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HEPA Filter Replacement:
1. Remove the prefilter as described previously.
2. Using a nut driver or wrench, remove the HEPA filter clamps, as
shown in Figure 6-2.
3. Pull the HEPA filter away from the filter frame, and install the
replacement filter, with its gasket facing the filter frame.
NOTE: Take care not to touch the HEPA filter media. It is very fragile.
4. Reinstall the HEPA filter clamps, the prefilter, and the filter cover.
Figure 6-2