Laguna Tools T800i User manual

OPERATING MANUAL
MT0T800I
T800i
Shaper

1
Dear Woodworker:
Thank you for your purchase and welcome to the Laguna Tools group
of discriminating woodworkers. I understand that you have a choice
of where to purchase your machines and appreciate the confidence
you have in our products.
Every machine sold by Laguna Tools has been carefully designed and
well thought through from a woodworker’s perspective. I cut on our
bandsaws, lathes, table saws and combination machines. Through
my hands-on experience, I work hard to make our machines better.
I strive to give you machines that inspire you to create works of art.
Machines that are a joy to run and work on, machines that encourage
your performance.
Twenty years ago Laguna Tools was founded to introduce European
woodworking machines to the North American woodworker. Today,
we offer high-performance machines with innovative solutions that
meet the needs of woodworkers and their ever-evolving craft.
I started Laguna Tools as a woodworker, and I still am.
Thank you again for becoming a Laguna Tools customer.
Torben Helshoj
President and Founder - Laguna Tools
Imagination, Innovation and Invention at Work.

2
Table of contents
Safety Rules
Warranty
Noise emission
Specification sheet
Receiving your machine
Unpacking your machine
Introduction to your machine
Parts of your machine
Assembly, setup and using your machine
Where to locate your machine
Assembling your machine
Maintenance
Troubleshooting
Accessories
Electrical drawing
Spare parts
Exploded view drawings and parts lists

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Safety Rules
As with all machinery there are certain hazards involved with the operation
and use. Using equipment with caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may result. If you
have any questions relative to the installation and operation, do not use the
equipment until you have contacted your supplying distributor.
Read carefully before operating the shaper:
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or
ornaments. Wear face, eye, respiratory and body protection devices
as indicated for the operation or environment.
3. Be sure that the power is disconnected from the machine before tools
are serviced or an attachment is to be fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.
Limited Warranty
New woodworking machines sold by Laguna Tools carry’s a one year
warranty from the date of shipping. Laguna Tools guarantees all new
machines sold to be free of manufacturer’s defective workmanship, parts and
materials. We will repair or replace, without charge, any parts determined
by Laguna Tools, Inc. to be a manufacturer’s defect. We require the defective
item/part returned to Laguna Tools. In the event the item/part is determined
to be damaged due to lack of maintenance, cleaning or misuse/abuse the
customer will be responsible for the cost to replace the item/part, plus all
related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack
of maintenance or cleaning, damage caused by accident, neglect, lack of or
inadequate dust collection, misuse/abuse or damage caused where repair or
alterations have been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold
or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools,
Inc. woodworking machine. Warranty may be voided upon the addition of
such noted tools and/or modifications, determined on a case-by-case basis.
Normal user alignment, adjustment, tuning and machine settings are not
covered by this warranty. It is the responsibility of the user to understand
basic woodworking machinery settings and procedures and to properly

4
maintain the equipment in accordance with the standards provided by the
manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc’s cost either by
common carrier, UPS ground service or similar method. Technical support
to install replacement parts is primarily provided by phone, fax or e-mail.
The labor required to install replacement parts is the responsibility of the
user.
Laguna Tools is not responsible for damage or loss caused by the freight
company or other circumstances not in our control.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.
Noise emission
Notes concerning noise emission :
Given that there exists a relationship between noise level and exposure
times, it is not possible to be precise enough to determine the need for
supplementary precautions. The factors affecting the true level of exposure
to operators are clearly the amount of time exposed, the characteristics of
the working environment, other sources of dust and noise, etc. For example,
adjacent machines affect the level of ambient noise. It is possible that
exposure level limits will vary from country to country.
Specification sheet
Description Specification
Table dimensions 800mm x 800mm 31 ½” x
31 ½’
Height. Ground to table 806mm 31 ¾”
Weight net 330kg 726lb
Motor power 4,8kW 6,4 hp 3 phase
Spindle speeds 1400 / 3500 / 6000 / 8000
rpm
Diameter of spindle 31,75mm 1 ¼”
Usable spindle length 175mm 6.9”
Spindle tilt 90 to – 45 Degrees
Noise level [machine only] 3500 rpm 69dB 8000 rpm
76dB
Receiving your machine
Note: It is probable that a third party will deliver your machine.
Before you unpack your new machine, you will need to first inspect the
packing, invoice and shipping documents supplied by the driver. Ensure that

5
there is no visible damage to the packing or the machine. You need to do this
prior to the driver leaving. All damage must be noted on the delivery
documents and signed by you and the delivery driver. You must then contact
the seller [Laguna Tools] as soon as practical. If damage is found after
delivery, contact the seller as soon as practical.
Introduction to shaper
This Shaper is designed to give you years of safe service. Read this owners
manual in its entirety before assembly or use.
Parts of the shaper
The machine does not have many parts. The major parts are discussed in
this manual. If you are not familiar with the machine, take the time to read
this section and become familiar with the machine.
Identification
There is a plate at the back of the machine listing all the manufacturing data
including the serial number, model, etc.
Cabinet
The cabinet has a large footprint and is a welded construction manufactured
from heavy gauge steel plate. The cabinet houses all the parts of the
Laguna T800I

6
machine and the heavy construction ensures that the machine is stable. This
weight also helps to absorb any vibration that is produced during cutting.
Table
The table is manufactured from cast iron [cast iron is a live material and will
move over time] and is provided with leveling bolts that clamp the table to
the cabinet and also level it.
Spindle housing
The spindle housing assembly is attached to the table and is of a heavy cast-
iron construction. It houses the motor, spindle, tilt mechanism, and vertical
movement adjustment. This is the heart for your machine and allows
adjustment of the cutter speed, angle and position.
Shaper fence system
The machine is supplied with a shaper fence system that incorporates the
following features: Dust port, aluminum adjustable fence system, hold
down, hold in assembly.
Electrical system
The electrical system consists of an electrical motor [with breaking system],
start switch, stop switch, limit switches, door switch, speed indicators,
contactor and internal breaker. No cable or plug is supplied as the length of
the cable and the type of plug will be dependent on your installation. There is
a CEE plug and socket fitted to the machine to allow easy connection and
disconnection of the electrical power to the machine.
Control panel
The control panel has the following features:
1. Forward / reverse switch.
2. Stop button.
3. Start switch.
4. Speed selected indicator lights [1400, 3500, 6000 and 8000rpm].
The spindle tilt, vertical movement handles and locking handles are located
on the sides of the machine.
Dust collection
A dust collection port is located at the back of the machine and is 4”
diameter. It connects to the bottom of the spindle housing. A second dust
collection port is located at the back of the shaper hood and has a diameter
of 4 3/4”

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Table insert rings
On the machine there are 3 table insert rings and a blanking disc to allow for
different cutter configurations and sizes.
Mobility kit [optional]
The mobility kit is easy to fit, and the machine is located directly on the floor
when the mobility kit is not in use.
Unpacking your machine
To unpack your machine you will need tin snips, knife screw driver
[star] and a wrench.
1. Using the tin snips cut the banding
that is securing the box [If fitted].
WARNING: EXTREME CAUTION
MUST BE USED BECAUSE THE
BANDING WILL SPRING AND
COULD CAUSE INJURY. Then
dismantle the box or remove the
screws that secure the box to the
base [row of screws around the
bottom of the box].
2. Lift the box off and discard. This
may need two people.
3. Using the knife, cut the plastic wrap
and remove it.
4. Remove the boxes on the base of the box.
5. Remove the base mounting bolts that secure the machine to the base.
6. It is recommended that the machine be removed from the pallet by
lifting it with a hoist or forklift. Place a sling as shown and lift
vertically. Four lifting hooks are provided to assist you [“S” shaped]
that fit into the holes at the bottom of the cabinet.
7. Remove the pallet and lower to the floor.
The machine can be lifted using a forklift truck, by using a “SLING” as shown
with a minimum lifting capability of 2,000 Kg [4,400lb]
Note: The machine is heavy, and if you have any doubt about the
described procedure seek professional assistance. Do not attempt
any procedure that you feel is unsafe or that you do not have the
physical capability of achieving.
Laguna T800I

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What you will receive with your machine
Lifting hooks Optional mobility kit
Shaper Fence system
Laguna T800I

9
.
Fitting the optional mobility kit [If
ordered]
Slide the axel through the lower inside holes
on the side of the machine and fit the spacer
[large washer] onto the axel.
Fit the wheel assembly, nut and
washer on to the axel.
To activate the moblity kit, insert the
handle into the tube and rotate so that
the machine is lifted. When in the up position, insert the sliding pin. Repeat
on the other side of the machine.
Fit the cast-iron bracket to the
front of the machine with the
bolts provided into the tapped
holes. Move the machine by
inserting the transport bar and
lifting.
Wheel
assembly
fitted Wheel
assembly
activated
Front bracket
and transport
handle
Axel fitted

10
Assembly and setup
Where to locate your machine
Before you remove your machine from the pallet, select the area where you
will use your machine. There are no hard and fast rules for its location, but
below are a few guidelines:
1. Ensure that there is sufficient clearance all round the machine, as you
will have to have access to the back of the machine.
2. Adequate lighting. The better the lighting the more accurately and
safely you will be able to work.
3. Solid floor. You should select a solid flat floor, preferably concrete or
something similar.
4. Close to power source.
5. Close to dust collection.
6. Provide for a place that will be suitable for storing finished products
and blanks.
Assembling your machine
Cleaning the machine
Remove the rust protection grease with WD 40 or similar solvent.
It is important that you remove all the grease and re-lubricate with a Teflon-
based lubricant, as Teflon has less tendency to attract sawdust and cause
clogging. You should also wax the table as this also protects the cast iron
from rust.
Leveling the machine
After you have located your machine in its final position, you will have to
level it.
1. Place a spirit level on the table. You will have to level the machine in
both directions.
2. The base of the machine is provided with threaded leveling holes and
bolts. You can also bolt the machine to the floor [bolts not provided].
3. If you decide to bolt the machine to the floor, you can level it with
shims [shims not provided] or use the leveling bolts. If you decide to
use the leveling bolts, do not over-tighten them as this could damage
the base of the machine and could cause the machine to vibrate.
4. When leveling the machine that is not bolted to the floor, insert the
leveling bolts into the corner holes and adjust the bolts so that the
machine is level in both planes and does not rock on the floor.
Electrical connection

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Note: The machine is not supplied with an electrical cord or a plug, as
the type of cable and plug will be dependent on the installation.
It is advisable that qualified personnel carry out the electrical installation.
Ensure that the main supply corresponds with that of the machine. Use
wiring suitable for the power and the length of cable
that is needed for your installation. The machine is
supplied with a CEE plug mounted on the machine
and the corresponding socket that you can use to
connect the main cable to. On the machine the yellow
/ green wire is ground; the other colored wires are
power phase. It does not matter what color
combination you use, (there is no neutral). Check
that the spindle rotates in the correct orientation to
the switch setting selected. If the rotation is
incorrect, you need to swap locations of 2 of the
power leads and it will
change the rotation.
Fitting the electrical
cable
The CEE plug and
socket are located
under the control box.
The electrical cable is
fitted as shown.
You will see a wire that is yellow and green
or green; this is the ground wire, and
the other colored wires are power. It does
not matter what color combination you
use. Green and yellow or green is ground;
all other wiring is power (there is no
neutral).
On 3-phase machines it does not matter
what color combination you use. Green
[yellow/green or green] is ground; all other wiring is power (there is no
neutral]. If the spindle rotates in the wrong direction you need to swap
locations of 2 of the power leads, and it will rotate in the correct direction.
Before Starting the machine
1. Read and understand the instruction manual before operating the
machine.
2. If you are still not thoroughly familiar with the operation of the
machine, get advice from a qualified person.
3. Make sure the machine is properly grounded and that the wiring
codes are followed.
4. Do not operate the machine while under the influence of drugs,
alcohol, or if tired.
CEE plug and
socket
Plug wiring
Releasing
socket cover

12
5. Always wear eye protection, safety glasses or a safety shield, and
hearing protection.
6. Wear dust mask; long-term exposure to the fine dust created by the
machine is not healthy.
7. Remove your tie, rings, watch, and all jewelry. Roll up your sleeves
and never wear loose clothing. You do not want anything to get caught
in the machine.
8. Make sure that the guards are in place and use them at all times. The
guards protect you.
9. Stop the machine before fitting or removing a job.
Operating the machine
Machine test
Now is the time to test the machine.
1. Close the door. If you try to start the
machine with the door open, the
machine will not start.
2. Check that there are no cutters are
fitted; it is far safer to test the
machine with out the cutter fitted.
3. Check that the red stop switch is in the
fully out position.
4. Check that the machine is clear of all
tools and other loose objects.
5. Check that all the adjusting and
locking handles are tight.
6. Start the machine by turning the start
switch.
7. Now is the time to check that all the
safety switches are functioning
correctly before you fit a cutter.
8. With the machine running, press the
red stop switch. The motor should
have the power removed and slow
down.
9. With the machine running, open the door very slowly until the door
switch functions. The motor should have the power removed and slow
down. Close the door and wait for the motor to completely stop before
you fully open the doors.
10. If any of the safety switches fail to operate correctly, do not
use the machine until the fault has been corrected.
11. Check that the rotation of the spindle is correct.
Before you cut any wood, read the safety rules at the front of this
manual
Fitting the shaper fence system
Control box
Stop button Rotation
switch
Start
switch
Speed
indicator
lights

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1. Fit the steel bar to the
table by aligning the
dowels with the relevant
holes in the table.
2. On the shaper fence
housing, release the
clamp handle located on
the same side as the bar
will be fitted. Lower the
shaper fence system onto
the steel bar, and screw
the clamp screws into the
holes in the table [do not
fully tighten].
Note:There are 2 sets of holes
in the table to extend the range
of the fence.
3. Tighten the clamp handle.
4. The shaper fence is now assembled to the machine.
5. The steel bar on the table has a rule to assist you in setting and
adjusting the shaper fence.
6. To adjust the fence forward or back, leave the side ratchet handle
clamped , release the top clamp knobs that clamp the assembly to the
table and adjust the knob that is located at the back of the assembly
[this knob will move the assembly forward or back]. Once the required
adjustment has been made, reclamp the top clamp knobs.
Clamp
handle
Top clamp handle
Shaper
fence system
Shaper
fence system
Steel bar

14
7. To adjust the left hand fence [when viewed standing in front of the
machine] rotate the knob at the back of the assembly
8. Fit the Hold down and the hold in assembly.
Fitting a cutter
Hold down and hold
in assembly
Fitting hold down
& hold in assembly
Side ratchet
handle Back view of shaper
fence assembly
Spindle height
adjustment handle
Cutter spindle
and spacers
Adjustment knob

15
1. With the power disconnected from the machine.
2. Release the clamp screw on top of the hinged cover of the shaper
fence system and swing the cover back.
3. Raise the shaper spindle so that it lifts the blanking disc; remove the
disc and rings.
4. Raise the spindle to the maximum height, and ensure that the spindle
is in the 90- degree position.
5. Open the side door and engage the shaft-locking knob, you may have
to rotate the shaft to align the locking pin with the shaft.
6. Loosen the clamp bolt on the end of the spindle, and loosen the allen
set screws. Remove the spacer rings, clean both the spacer rings and
the spindle shaft.
7. Select the spacers that are suitable for the cutter head that you are
fitting.

16
Note: Always mount the cutter head as close to the bottom of the spindle as
practical, this will minimize vibration, reduces stress on the machine and
improve the surface finish of the cut.
8. Fit the cutter head. Ensure that the cutter is fitted for the correct
rotation.
Note: When fitting the spacers, make sure that the security ring is fitted [the
ring with the socket allen screws]. The security ring ensures that the cutter
will not loosen during motor breaking. Always tighten the two allen set
screws before operating the machine.
9. Tighten the lock bolt.
10. Refit the table rings [Select the rings that will minimize the gap
between the cutter and the table rings]. Adjust the height and angle of
the cutter.
11. Release the shaft-locking pin; rotate the cutter shaft by hand to
ensure that it rotates freely and does not contact any part of the
machine or the shaper fence.
12. Re-lock the hinged cover in place and adjust the hold-down and hold-
in clamps.
Speed selection
The speed selection will depend on various factors such as the type of wood,
diameter of cutter, cutter material, etc.
To change the spindle speed
1. Disconnect the power from the machine.
2. Open the access door.
3. Loosen the ratchet handle to remove the tension on the drive belt
4. On the door is located the pulley speed selection chart.
5. The belt runs through a metal “U” bracket that is attached to a speed
selection knob. Change the speed selection knob to the speed required
and move the belts to the relevant pulleys. The speed selection knob
controls the indicator lights on the control panel.
6. Tension the drive belt by pulling the handle that is attached to the
motor support plate and lock in position with the ratchet clamping
screw.
7. Close the access door.
Advised
d
Not advised

17
8. Reconnect the power to the machine, and check that the indicator light
corresponds with the speed selected.
Spindle tilt
To adjust the spindle angle, release
the clamp, adjust to the required angle
and re-clamp the spindle.
Spindle vertical adjustment
To adjust the spindle vertically,
release the clamp, adjust to the
required height and re-clamp.
Maintenance and troubleshooting
All tools and machines require regular maintenance, and the shaper is no
exception. This section details the general maintenance and care of your
machine. In general, we recommend that you only use a Teflon-based
lubricant on the machine. Regular oil attracts dust and dirt, the Teflon tends
to dry and has fewer tendencies to accumulate dirt and sawdust on your
machine.
Weekly maintanince
1. Check that all nuts and bolts are tight
2. Clean the machine and check that the dust hose is clear. Make sure
that all moving parts are clean and free from saw dust and dirt.
3. Lubricate all moving parts with a Teflon-based lubricant.
4. Wax the table and all non-painted parts.
Spindle tilt adjustment handle
Angle indicator
Vertical
lock Angle lock
Spindle vertical
adjustment handle

18
5. Check the drive belt for damage, oil, dirt and cracks.
6. Check that the breaking system on the motor stops the electrical
motor in less than 10 seconds.
Note: You can only function the break a maximum of 10 times per hour.
Drive belt
The drive belt should last a long time [depending on the usage] but needs to
be inspected regularly for cracks, cuts and general wear. If damage is found,
replace the belt.
Bearings
All bearings are sealed for life and do not require any maintenance. If a
bearing becomes faulty, replace it.
Rust
The shaper is made from steel and cast iron. All non-painted surfaces will
rust if not protected. It is recommended that the table be coated with wax.
All moving none painted surfaces should be lubricated / protected with a
Teflon-based lubricant.
Troubleshooting
Poor cut
1. Cutter head not fitted to the bottom of the shaper spindle. Reposition
the cutter on the spindle.
2. Cutter blades blunt. Replace or re-sharpen the blades.
3. Tilt or vertical movement hand wheels not locked. Lock the movement
wheels.
4. Direction of cutter rotation incorrect.
5. Over-feeding the job. Slow the feed rate.
Machine will not start
1. Check that the start switch is being turned fully.
2. Check that the electrical power cord is plugged into the power outlet.
3. Check that the electrical supply is on [reset the breaker].
4. With the power disconnected from the machine, check that the wiring
in the plug is correct. Check that the rubber insulation is stripped
enough and is not causing a bad connection. Check that all the screws
are tight.
5. With the power disconnected from the machine, check that the wiring
to the machine plug is correct. Check that the rubber insulation is

19
stripped enough and is not causing a bad connection. Check that all
the screws are tight.
6. Check that you have the correct power, 220V not 110V.
7. Check that the earth wire is wired correctly.
8. Check that the door is closed.
9. Check that the stop switch is in the full out position.
10. Check that the internal breaker is not tripped.
The machine will not stop
This is a very rare occurrence as the machine is designed to fail-safe. If it
should occur and you cannot fix the fault, seek professional assistance. The
machine must be disconnected from the power and. never run until the fault
has been rectified.
1. Stop switch faulty. Replace the stop switch.
2. Internal contactor faulty. Replace the contactor.
Motor tries to start but will not turn
1. With the power disconnected from the machine, try to turn the shaper
spindle by hand. If the spindle will not turn, check the reason for the
jamming. Typical reasons are: spindle lock engaged, cutter head
contacting the shaper fence or table rings.
2. Motor faulty. Replace the motor.
3. Motor break engaged.
Motor overheats
The motor is designed to run very hot, but should it overheat, it has an
internal terminal overload protector that will shut it down until the motor has
cooled down, and then it will reset automatically. If the motor overheats
wait until it has cooled down and restart. If the motor shuts down, instantly
check for the reason. Typical reasons are: dull blade, overfeeding the wood,
motor cooling fan clogged or faulty, motor cooling fins clogged, break
engaged and excessive ambient temperature.
Squeaking noise
1. Check that the motor cooling fan is not contacting the fan cover.
2. Check the bearings.
3. Check the drive belt.
Cutter slows down during a cut
1. Loose drive belt. Re-tension the belt.
2. Dull blade. Replace the blade or have it re-sharpened.
3. Feeding the wood too fast. Slow down the feed rate.
4. Oil or dirt on the drive belt. Clean or replace the drive belts.