Lamp FD30-F User manual

1
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FD30-F FOLDING DOOR SYSTEM
Installation Manual
(Pivoted folding, Center hinge surface mount)
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
●This product is a parts set for folding door system for indoor use.
●
Easy door installation and adjustment.
Max.Door width 450 mm
Max.Door height 2400 mm
Min.Door thickness 28 mm
Max.Door weight 15 kg / door
Height adjustable range ±3 mm
WARNING: If these warnings are not followed, it may result in death or serious injury.
Caution: If these cautions are not followed, it may result in injury or damage.
This (folding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In the
worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specification.
Do not disassemble nor modify any parts than those described in this document.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or
scrap and remove these.
This folding door system is a part for furniture fittings. After installation, make sure to test the finished product thoroughly to
ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every
year is recommended).
Do not open / close the door with excessive force as this may result in damage.
Prohibited
Warning
Caution Required
Meaning of symbols
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
ABOUT THE PRODUCT
SPECIFICATION
Part No. FD30FKP

2
№ ①②③④⑤⑥
Name Upper pivot Bottom pin Guide roller Pivot insert Jig Spanner Pivot bracket
(upper)
Item No. FD30-FTP FD30-FBP FD30-FGRU FD30-FSJ FD30-FSP
FD30-FSKU
Item
Attached screw
Pan head tapping
screw
3.5×30
・・・
3――
ーーー
2 door, main door
HQG¿[HG
111111
4 door, main door
HQG¿[HG
222112
№⑦⑧ ⑨
Name Pivot bracket
(bottom) Center hinge (surface mount) Upper track (surface mount) Upper track
(recessed mount)
Item No. FD30-FPU FD30-CHM FD30-TRM FD30-TRH
Item
Attached screw
Truss head tapping
screw
4
×
16
Countersunk head
Tapping screw
3.5
×
16
(Recommended screw
Countersunk head tapping screw3.5×20
)
2 door, main door
HQG¿[HG
13 Use1(surface mount or recessed)
4 door, main door
HQG¿[HG
26 Use1(surface mount or recessed)
Storage space
Storage space
Roller part : Black
■INSTALLATION DRAWING(EXAMPLE)
Upper track
(Surface mount)
Upper track
(Recessed)
18.5+0
-0.5
25〜35
2
(150)
(150)
25〜35
25〜35
13
Door A
1
6
3
2
7
19.5
10 2
2021
11
40
19
2
10
1.2
14
9
Door B
(Pivot side)
Reverse face of door A Reverse face of door B
EC
D=25〜35
φ12
φ22
338
Door reverse face
φ12
φ22
338
φ12
φ22
538
Door reverse face
Door A Dimension Door B Dimension
8
0
16 (Height adjustment range)
+3
When operating door:
Approx.116
■Minimum Dimension between Frame and Door
9
Door opening (when 40mm door thickness, 450mm door width)
Door
thickness
C = Gap E = Gap
Door width
300
Door width
350
Door width
400
Door width
450
30 4.0 3.5 3.0 2.7 2.4
35 5.2 4.3 3.7 3.3 3.0
40 6.5 5.2 4.5 4.0 3.6
COMPONENT PARTS
Storage space
Storage space

3
Cut the track applying a reinforcer to
prevent deformation of cut section.
【2】Top
Pressing the pin of the Upper pivot on Door B,
insert it in the hole of Pivot bracket.Fit the guide
roller on Door A into the track.
F
L[DOORI&HQWHUKLQJHVLQDVDPHGLUHFWLRQ
⑧Center hinge
Screw 3.5×16
Mount pivot bracket to specified position at door
IL[LQJVLGHXVLQJDWWDFKHGVFUHZV7DNHFDUHIRU
mounting direction.
【1】Bottom
Fit the tip of Bottom Pin into the Hole
on Pivot bracket.

⑦Pivot bracket
②Bottom pin
Door B
ASSEMBLY
1Cutting Track 2Preparing Pivot Blacket 3Assembly of Upper Track
4Assembling Parts on Door 5Installing Center Hinge 6Installing Pivot Bracket
7Installing Door
Pivot bracket
Door A
Door B
Guide roller
Upper pivot
Track
①Upper pivot
（Top of Door B)
②Bottom pin
（Bottom of Door B)
③Guide roller
（Top of Door A)
④Pivot insert jig
❶Insert
❷Fix Pivot bracket temporarily.
❸Fix Upper track.
⑦Pivot bracket
(Upper)
Remove any dirt or chips
from the tracks.
Caution
Be carful not to damage
the plastic parts.
Caution
⑥Pivot bracket
(Upper)
Loosen
Fixe pivot bearing with
attached screws.
Screws may be replaced so
that the hole for placing the
pivot is positioned to be outside.

4
1
2
Door B
Door B
178˚
179˚
Turn the screw
counterclockwise (max. 1˚)
Adjustment screw
Turn the screw
clockwise (max: 2˚)
【3】Adjustment of door angle .
Turn adjustment screw on center hinge.
【2】Verticaladjustment
Turn the nut on Bottom pin with
proovidedspanner.
⑤Spanner
②Bottom Pin
【1】Adjusting inclination of door
/RRVHQ¿[LQJVFUHZVRQ%RWK3LYRWEUDFNHWV
Adjust the incliination.
Then retighten all the screws.
)L[LQJVFUHZV
)L[LQJVFUHZV
)LQDOFRQ¿UPDWLRQ…&RQ¿UPWKDWDOOVFUHZVDUHVHFXUHO\WLJKWHQHG$QGFRQ¿UPWKDWDOOVFUHZVDUHXVHG
without mistake.
PERIODICAL INSPECTION
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2018.04 0767-3
8Door Adjustnent
Red line
①Upper pivot
Check if the red line on the pivot is hidden
or not.If it is visible, rotate the pivot on the
bottom pin to raise the door.
■TROUBLESHOOTING
Trouble Check Solution
Abnormal noise during
operation Check if door touches adjacent parts. Provide necessary space between door and adjacent objects.
Check inside of upper track for foreign matter or
aluminum dust. Remove dust or foreign matter.
Check guide rollers for aluminum dust. Remove the guide roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation 'RRUERWWRPWRXFKHVWKHÀRRU Confirm that screws on the tracks are not loosened. And, adjust door height.
$GMXVWWKHFOHDUDQFHEHWZHHQGRRUERWWRPDQGÀRRUWRPP
Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Adjust position of Pivot brakets.
Check if door is warped. Use the door without warp.
Door does not move. Check track retaining screws for looseness. Roller touches the screw.
Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset upper track horizontally.