Emerson HART CAM216 Manual

CAM216/16 HART Instruction and Operation Manual
Release: Jan. 2016, Rev. 1
Doc. Number: ECM-402-0116
CAM216/16 HART
Instruction and Operation Manual
DRAFT

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CAM216/16 IOM
Doc. Number: ECM-402-0116
Table of Contents
January 2016, Rev. 1
Table of Contents
Table of Contents
Section 1: Introduction
1.1 HART CAM16/216 Specications .................................................................. 1
1.2 HART Protocol and Device Description (DD) Information .............................. 2
1.3 Disclaimer .................................................................................................... 3
1.4 Actuator Description .................................................................................... 3
1.5 Related Information ...................................................................................... 4
1.6 Specications ............................................................................................... 4
Section 2: Installation of CAM216
2.1 Installation of HART CAM16 in 320B M2CP Unit ............................................ 6
2.2 Installation of HART CAM16 in HQ-DCM33 Unit ............................................ 9
2.3 Installation of HART CAM16 in MPA Unit ..................................................... 11
2.4 Installation of HART CAM16 in EHO Unit ..................................................... 13
Section 3: Installation of CAM216
3.1 Installation of HART CAM216 in TEC2000 Unit ............................................ 21
Section 4: HART Quick Setup and Actuator Options
4.1 M2CP-320B Quick Setup Instructions.......................................................... 25
4.2 HQ-DCM33 Quick Setup Instructions.......................................................... 26
4.3 MPA Quick Setup Instructions ..................................................................... 26
4.4 TEC2000, TEC2 and Model 500 Quick Setup Instructions ............................ 27
Section 5: Detailed Setup and Options
5.1 Restarting the Actuator............................................................................... 29
5.2 Write Lock................................................................................................... 29
5.3 Simulate...................................................................................................... 29
5.4 Calibrating Travel ........................................................................................ 29
5.5 Function Type ............................................................................................. 30
5.6 Actuator Command (On/Off) ...................................................................... 30
5.7 Setpoint (Positioner) ................................................................................... 30
5.8 ESD Command............................................................................................ 31
5.9 Input Output Channel Listing ...................................................................... 31
5.10 Actuator Options ........................................................................................ 32
5.11 Alarms and Status ....................................................................................... 32
Section 6: Device Variables
6.1 Device Variables.......................................................................................... 37
6.2 Dynamic Variables ...................................................................................... 37
Section 7: Status Information
7.1 Device Status .............................................................................................. 38
7.2 Additional Device Status ............................................................................. 38

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Table of Contents
January 2016, Rev. 1
Table of Contents
Table of Contents (continued)
Section 8: HART Commands Definition
8.1 Universal Commands .................................................................................. 40
8.2 Common Practice Commands..................................................................... 41
8.3 Device Specic Commands ......................................................................... 42
Section 9: Device Descriptor
9.1 Procedure for Adding DD to AMS and 375/475............................................ 45
9.2 Overview Screen ......................................................................................... 56
9.3 Device Status Images .................................................................................. 56
9.4 Device Information ..................................................................................... 57
9.5 Actuator Status ........................................................................................... 58
9.6 Manual Setup.............................................................................................. 58
9.7 Service Tools ............................................................................................... 59
9.8 Methods ..................................................................................................... 61
Section 10: Miscellaneous
10.1 Stroking the Actuator.................................................................................. 62
Section 11: Installation of Optional THUM Wireless Adapter
11.1 Component Installation on TEC2000, TEC2 and Model 500 ........................ 64
11.2 Component Installation on M2CP ............................................................... 67
11.3 Component Installation on MPA ................................................................. 69
11.4 Component Installation on EHO ................................................................. 70
11.5 Component Installation on HQ ................................................................... 71
Section 12: THUM Programming and Wireless Setup
12.1 Set Up Gateway Internet Access for AMS Session......................................... 73
12.2 Set Up a Computer Using a HART Modem ................................................... 73
12.3 THUM Programming – Join to Gateway Network Using a PC........................ 73
12.4 Running AMS to Change the Device Setpoint .............................................. 74
12.5 Return Network Settings to Original Settings after AMS Session.................. 74
Section 13: AMS Bulk Transfer
13.1 Create and export Bulk User Conguration File Template ............................ 75
13.2 Bulk Conguration Transfer Utility Procedure.............................................. 78
Section 14: Troubleshooting
14.1 Communication Issues................................................................................ 80
14.2 Control Issues ............................................................................................. 81
Section 15: Trademark Acknowledgements
Section 16: Document Revision
Revision Overview ........................................................................................ 83

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Table of Contents
January 2016, Rev. 1
Table of Contents
Table of Contents (continued)
Appendix A: List of Certificates and Drawings
A.1 Certicate of Registration HCF Veried ....................................................... 84
A.2 Wiring Diagram for Controlinc320B with Analog-CAM16-HART ................. 85
A.3 Wiring Diagram for TEC2 -3PH-CAM216-HART ........................................... 86

CAM216/16 IOM
Doc. Number: ECM-402-0116 January 2016, Rev. 1
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Section 1: Introduction
Introduction
Section 1: Introduction
This manual contains specications, installation, operating, and maintenance information for
Communication Adapter Module (CAM216/16) Model No. 6 with HART option.
The CAM16 is used with Valve Automation M2CP, MPA, HQDCM33 and EHO valve actuators,
whereas the CAM216 is used with the TEC2, TEC2000 and Model 500. Functionality of the
actuator using the HART option supports both block valve (On/Off control) and modulating/
positioning control. This manual also describes actuator setup using the HART specied
Device Description (DD), parameter access, and methods. Display and control using these
parameters depend on the SCADA or DCS host software being used. Refer to the host software
documentation for information on executing methods and accessing parameters.
1.1 HART CAM16/216 Specifications
Table 1. Card and Device Type
Product Name Expanded Device Type Applicable Devices
CAM16 0xE28B (Hex)
M2CP
MPA
HQ
CAM216 0xE28C (Hex)
Model 500
TEC2000
TEC2
EHO
Table 2. General Device Information
Type Specifications
Manufacturer Name Valve Automation
Manufacturer ID 0x6060 (Hex)
HART Protocol Revision 7.5
Device Revision 01
DD Revision 01
Table 3. HART Device Variables
Device Variable Code Device Variable Name Units
0 Setpoint %
1 Position %
2 Torque %
3 Analog Input 1 %
4 Analog Input 2 %
5 Analog Output 1 %
6 Analog Output 2 %
7 Hydraulic Pressure PSI (Pounds Per Square Inch)
8 Accumulator Pressure PSI (Pounds Per Square Inch)

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Section 1: Introduction
2Introduction
Table 4. Dynamic Variables
Sr. No. Dynamic Variable Default Assignment Valid Range
1 Primary Variable 0: Setpoint 0: Setpoint
2 Secondary Variable 1: Position 0: Setpoint
1: Position
3
Tertiary Variable 2: Torque 2: Torque
3: Analog Input 1
4: Analog Input 2
5: Analog Output 1
6: Analog Output 2
7: Hydraulic Pressure
8: Accumulator Pressure
4
Quaternary Variable 3: Analog Input 1 2: Torque
3: Analog Input 1
4: Analog Input 2
5: Analog Output 1
6: Analog Output 2
7: Hydraulic Pressure
8: Accumulator Pressure
Table 5. Device Physical Information
Type Specifications
Electrical Input HART Interface
Voltage Level 10 to 18 VDC
Nominal Current 50 mA
Reverse Polarity Protection Polarity Sensitive
Digital Communication Protocol 1200bps binary phase continuous Frequency Shift Keying (FSK)
Operating Ambient Temperature Limits -40°C to 80°C (-40°F to 175°F)
1.2 HART Protocol and Device
Description (DD) Information
Valve Automation electric motor actuators equipped with CAM16/216 option use HART
protocol to communicate with other HART devices and a compatible host system. The HART
Communications Protocol communicates over 4-20mA instrumentation cable which permits
an easy upgrade path for legacy instrumentation systems to migrate into a digital industrial
automation protocol.
A HART DD is used to describe the characteristics of the eld device to the Host. For more
details on the Device Descriptor (DD) please refer to Section 9: Device Descriptor.
When manual installation of the DD is required, please refer to the Emerson Website to nd the
latest version of the HART CAM16/216 for download. Alternatively, the DD can be downloaded
directly from the HART Foundation website at https://en.hartcomm.org for third party hosts.
Navigate to Technology | Device Descriptions | DD library | Product Catalogue | and locate
the CAM16 or CAM216 DD respectively.

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Section 1: Introduction
Introduction
HART technology uses DD to achieve interoperability between actuators and control systems
or hosts from various manufacturers. For HART devices, in addition to providing parameter
denitions and information required by the control system to communicate with the HART
device, the DD may also include methods.
1.3 Disclaimer
All rights reserved. No part of this document shall be reproduced, stored in a retrieval system,
or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise
without the express written permission of Valve Automation. While every precaution has
been taken in the preparation of this document, the publisher and Valve Automation assume
no responsibility for technical or editorial errors, omissions made herein; nor for incidental
or consequential damages resulting from the performance or use of this document and the
information, apparatus, or methods of operations disclosed within this document.
WARNING:
Failure to follow instructions for proper electrical wiring, storage, setup, and maintenance
may cause serious injury, damage equipment, or void the warranty. Refer to Manual E796 for
instructions on storage, electrical hook-up and maintenance.
CAUTION:
Actuator failure or integral electronic controller conguration or setup beyond that is described
in this manual must be performed only by qualied Valve Automation personnel. Upgrades or
reconguration of existing actuators must be performed only by qualied Valve Automation
personnel. Repairs must be performed only by qualied Valve Automation personnel.
NOTE:
Advisory and information comments provided to assist personnel through additional details
and notable procedures
1.4 Actuator Description
Emerson Process Management electric actuators with HART option are microprocessor-based,
interoperable, process controllers, communicating with other valve actuators and types of
sensors and process control equipment. In addition to the primary function of controlling
the position of the valve, the Emerson Process Management electric actuator, using HART
communications protocol, gives easy access to information critical to process control. You can
gain information from the principal component of the process, the control valve itself, by using
a personal computer or operator’s console within the control room.
Using a compatible HART conguration device, you can obtain information about the health of
the actuator and valve. You can also obtain parameter access information about the actuator.
You can set input and output conguration parameters and calibrate the actuator. Using the
HART protocol, information from the actuator can be readily integrated into control systems
and process control strategies.

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Section 1: Introduction
Introduction
1.5 Related Information
1.5.1 HART Installation and Guidelines
— HART Communication Protocol Specication (HCF_SPEC-13)
— FSK Physical Layer Specication (HCF_SPEC-54)
— Network Management Specication (HCF_SPEC-85)
1.5.2 Other Related Information
Other documents containing information related to the Valve Automation
Actuators include:
— Controlinc Quick Startup Guide, Document number ECL-400-1000
— Valve Automation series 2000 M2CP Installation and Maintenance Manual,
Document number E796
— Multi-Port Actuator Operation and Manintenance Manual, Document number
MPA-400-0711
— Digital Futronic HQ DCM 33 Operation Manual
1.6 Specifications
Specications for the HART portion of the Valve Automation Actuator with CAM16/216 option
are provided below. Refer to the Valve Automation series 2000 IOM Manuals for specications
on the basic Valve Automation actuator device.
• Electrical Input
- HART Interface
• Voltage Level
10 to 18 VDC
• Nominal Current
50 mA
• Reverse Polarity Protection
Unit is polarity sensitive and +/- is clearly marked for referencing. If the module is
connected with reverse polarity, it will not operate and board may get damaged.
• Digital Communication Protocol
1200 bps binary phase continuous Frequency Shift Keying (FSK)
• Operating Ambient Temperature Limits
-40°C to 80°C (-40°F to 175°F)
NOTE:
Temperatures below -40°C requires a low temperature actuator option.
• Network Connection
Terminal Block with two elevator type screw terminals
• Auxiliary Digital Outputs
Quantity and Type – Two, Independent isolated Form 'A' dry contact relays
Voltage – 250 VAC or 30 VDC
Current – 5 Amps resistive, 2 Amps inductive

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Section 1: Introduction
Introduction
• Auxiliary Digital Inputs
Quantity and Type – Two, Independent opto-isolated with high-side and
low-side sensing
Voltage – 10-30 VDC
Current – 4 mA maximum turn-off, 10 mA minimum turn-on, 12 mA typical at 24 VDC
• Auxiliary Analog Inputs
Two, 4-20 mA (24 VDC power available from actuator to power all auxiliary I/O)
• Optional Analog Output (Option must be specied at Time of Order)
One, 4-20 mA

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Section 2: Installation of CAM16
Installation of CAM16
Section 2: Installation of CAM16
CAM16 is supported by M2CP, HQ, EHO and MPA electric actuators when equipped with the
proper networking features. Emerson Process Management electric actuators equipped with
HART CAM16 option require a main power source. This source will power the electric motor
and all electronic controls including the CAM16. The CAM16 HART interface is powered directly
from the device, and is not capable of communication when the actuator does not have power.
Refer to the site planning guide for proper wire types, termination and length into an Emerson
Process Management electric actuator.
Figure 1 CAM16 Card
Mounting Holes
Connector J4
J5
2.1 Installation of HART CAM16 in 320B M2CP Unit
1. After removing power from the device, remove the front cover to expose the internal
electronics. Locate and unplug the TBM 320A board located inside the control housing
by loosening screws (A) and (B) and carefully pulling the board forward to expose the
mounting location for the CAM16 board (no wires need to be disconnected).
Figure 2 CAM16 Screw Mounts

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Section 2: Installation of CAM16
Installation of CAM16
2. Lower the TBM 320A board without disconnecting the wires attached on the sides and
bottom. This will provide access to the 320B board.
Figure 3 Accessing the 320B Board
3. Locate the J2 connector on the 320B Board, and connect to the J3 connection on the
CAM16. Align the J2 to J3 and the 3 white plastic holders to mount the CAM16 in place.
4. Follow Step 5, 6 or 7 depending on desired HART Network type:
Table 6. HART Control Types (1)
Control Type Step to Follow
HART – Analog Control (Point-to-Point) Step 5
HART – Digital Control (Multi-Drop) Step 6
HART – Digital Control (Wireless THUM) Step 7
5. HART Analog Control (Point-to-Point; Actuator Must be in Analog Control Mode)
a. Connect the HART Analog 4 – 20 mA input signal as follows:
Table 7. HART Control Types (2)
4 – 20 mA Connector J4, PIN 3
4 – 20 mA Connector J4, PIN 4

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Section 2: Installation of CAM16
Installation of CAM16
b. Select the Jumper J5 in P2P Mode.
Figure 4 Jumper J5 Location
P2P
MDROP
CAM16 J5
P2P
MDROP
CAM16 J5
CAM216 J5
MDROP
P2P
CAM216 J5
MDROP
P2P
c. For Analog mode, CAM16 – Connector J4, Pin 1 and 2 (CAM CARD 4 – 20 mA
Output) should be connected to Pin 1 and Pin 2 (Analog Input 1) of Connector
P1 of 320 B Board.
d. Ensure that all connections from step 5 are properly secured among CAM16,
320B board and the HART Input signal. Then, tighten the screws and proceed
to close the unit.
6. HART Digital Control (Multi-Drop)
a. Connect the HART Analog 4 – 20 mA input signal as follows:
Table 8. HART Control Types (3)
HART (+) Connector J4, PIN 3
HART (-) Connector J4, PIN 4
b. Select the Jumper J5 in Multi-Drop Mode.
Figure 5 Jumper J5 in Multi-Drop Mode
P2P
MDROP
CAM16 J5
P2P
MDROP
CAM16 J5
CAM216 J5
MDROP
P2P
CAM216 J5
MDROP
P2P
c. Do the necessary changes in Host. It is important to make sure that all devices
to be connected in this mode have a different HART address. The HART
polling address can be found under the HART device information for each
device. Make sure that you connect one device at the time while changing the
addresses to avoid having devices with the same address on the network.

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Section 2: Installation of CAM16
Installation of CAM16
7. HART Digital Control (Wireless THUM)
Refer to Section 12 for details about the THUM wiring and conguration.
2.2 Installation of HART CAM16 in HQ-DCM33 Unit
1. Remove power from the device and open the top main cover to expose the internal
electronics. Locate the main DCM33 Board.
2. Locate J2 connector on DCM33 board and J3 connector on CAM16. Connect the
CAM16 on the J2 connector. Then, secure the CAM16 board using the 3 plastic screw
holders onto the DCM33 board.
Figure 6 J2 Connection for CAM16
3. Follow Step 4, 5 or 6 depending on your HART Network type:
Table 9. HART Control Types (4)
Control Type Step to Follow
HART – Analog Control (Point-to-Point) Step 4
HART – Digital Control (Multi-Drop) Step 5
HART – Digital Control (Wireless THUM) Step 6
4. HART Analog Control (Point-to-Point; Actuator Must be in Analog Control Mode)
a. Connect the HART Analog 4 – 20 mA input signal as follows:
Table 10. HART Control Types (2)
4 – 20 mA Connector J4, PIN 3
4 – 20 mA Connector J4, PIN 4

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Section 2: Installation of CAM16
Installation of CAM16
b. Select the Jumper J5 in P2P Mode.
Figure 7 Jumper J5 in P2P Mode
J5
c. For Analog mode, CAM16 – Connector J4, Pin 1 and 2 (CAM CARD 4 – 20 mA
Output) should be connected to Pin 1 and Pin 2 (Analog Input 1) of Connector
P1 of 320 B Board.
d. Ensure that all connections from step 5 are properly secured among CAM16,
320B board and the HART Input signal. Then, tighten the screws and proceed
to close the unit.
5. HART Digital Control (Multi-Drop):
a. Connect the HART Analog 4–20 mA input signal as follows:
Figure 8 Connection of CAM16 with 320B Board
Table 11. HART Control Types (6)
HART (+) Connector J4, PIN 3
HART (-) Connector J4, PIN 4

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Section 2: Installation of CAM16
Installation of CAM16
b. Select J5 Jumper in Multidrop Mode.
c. Do the necessary changes in Host. It is important to make sure that all devices
to be connected in this mode have a different HART address. The HART
polling address can be found under the HART device information for each
device. Make sure that you connect one device at the time while changing the
addresses to avoid having devices with the same address on the network.
6. HART Digital Control (Wireless THUM):
Refer to Section 12 for details about the THUM wiring and conguration.
2.3 Installation of HART CAM16 in MPA Unit
1. Remove power from the device and open the Local Display Module (LDM) by removing
the 4 screws on each corner. Access the internal electronics and locate the MPA CPU on
the back of the display. While opening the device, pay extra care to the connectors at
back of the CPU.
Figure 9 LDM Connectors
2. Locate the P2 connector on the MPA CPU and the 3 plastic holders:
Figure 10 P2 Connector

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Section 2: Installation of CAM16
Installation of CAM16
3. Connect CAM16 J3 into MPA CPU connector P2 and tighten the 3 plastic holders.
Figure 11 CAM16 J3 Connection
4. Follow step 5 or 6 depending on your HART Network type:
Table 12. HART Control Types (7)
Control Type Step to Follow
HART – Analog Control (Point-to-Point) Not Available
HART – Digital Control (Multi-Drop) Step 5
HART – Digital Control (Wireless THUM) Step 6
5. HART Digital Control (Multi-Drop):
a. Locate the networking port wires (in the back of the MPA CPU) and connect
the appropriate wires to the CAM16 I+ and I- for the network port to be used
for communications. Once selected, open the front cover of the MPA and
connect your HART input to the desired networking port.
Table 13. HART Control Types (8)
CAM16 J4 MPA TBM
O- 20
O+ 21
I- 22
I+ 23

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Section 2: Installation of CAM16
Installation of CAM16
b. Connect J5 Jumper in Multidrop Mode.
NOTE:
The network wires coming from the MPA TBM to the MPA CPU area may not be labeled, if so,
verify that you are using the correct wires for the desired communication port.
6. HART Digital Control (Wireless THUM):
Refer to Section 12 for details about the THUM wiring and conguration.
2.4 Installation of HART CAM16 in EHO Unit
Steps for adding CAM16 (HART) Card in Smart EHO unit
1. Disconnect the actuator from the power source and open the Local Display Module
(LDM) by removing the 4 bolts on each corner.
Figure 12 LDM Cover Removal

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Section 2: Installation of CAM16
Installation of CAM16
Figure 13 Side View of LDM Cover Removal
2. Separate the LDM assembly by disconnecting all the wire harnesses. Take care not to
break any of the connectors.
Figure 14 LDM Wire Connectors

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Section 2: Installation of CAM16
Installation of CAM16
3. Separate the Field Board from the LDM assembly by removing the screws.
Figure 15 LDM Board Screws
Figure 16 LDM Board Interior