Leibinger JET2 neo User manual

Manual
LEIBINGER JET2NEO
Release 1.12en

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JET2 neo Release R1.12 en
1.1 Table of contents
1.1 Table of contents............................................................................................................1
1.2 Group directory.............................................................................................................11
1.3 Publisher.......................................................................................................................12
1.4 Introduction...................................................................................................................14
1.5 Document information ..................................................................................................15
1.6 Guarantee.....................................................................................................................15
2. Safety.................................................................................................................................16
2.1 Dangers........................................................................................................................16
2.2 Safety instructions and recommendations....................................................................16
2.3 Intended use.................................................................................................................18
2.4 Safety sticker................................................................................................................19
2.5 Operating staff..............................................................................................................20
2.6 Dangers due to electric energy.....................................................................................20
2.7 Personal protective equipment.....................................................................................20
2.8 Protective devices and safety concept .........................................................................20
2.9 Safety measures at the place of installation.................................................................21
2.10 Dangers through consumables...................................................................................22
3. Accident prevention.........................................................................................................23
3.1 Storage and handling (normal use) ..............................................................................23
3.2 First aid measures........................................................................................................24
3.3 Fire fighting measures..................................................................................................24
3.4 Measures in the event of accidental release (spillage).................................................25
4. Technical data ..................................................................................................................26
4.1 Housings, dimensions, weights ....................................................................................26
4.2 Electrical connection values .........................................................................................27
4.3 Ambient conditions .......................................................................................................27
4.4 Interfaces, Inputs, Outputs ...........................................................................................27
4.5 Performance parameter................................................................................................28
4.6 Fonts.............................................................................................................................28
4.7 Types of writing ............................................................................................................28
4.8 Font combinations........................................................................................................28
4.9 Function........................................................................................................................29
4.10 Software .....................................................................................................................29
5. Transport/Start up............................................................................................................30

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5.1 Transport, storage, shipping.........................................................................................30
5.2 Mounting.......................................................................................................................30
5.3 Installation ....................................................................................................................32
5.3.1 Mains supply........................................................................................................32
5.3.2 Grounding (Potential equalization).......................................................................32
5.3.3 Explosion protection.............................................................................................34
5.3.4 Print head.............................................................................................................34
5.4 Starting .........................................................................................................................36
5.4.1 Remove transportation safety devices.................................................................36
5.4.2 Fill reservoir tank..................................................................................................38
5.4.3 Carry out fill up routine.........................................................................................40
5.5 Interfaces......................................................................................................................43
5.5.1 Interface X1 (Encoder).........................................................................................44
5.5.1.1 Description and configuration........................................................................44
5.5.1.2 Mechanical installation..................................................................................45
5.5.2 Interface X5 (PrintGo)..........................................................................................45
5.5.3 Interface X3 (Outputs)..........................................................................................47
5.5.4 Interface X4 (Inputs) ............................................................................................48
5.5.5 USB-Connection ..................................................................................................49
6. Operation ..........................................................................................................................50
6.1 Construction/Structure of the device ............................................................................50
6.2 Functional principle.......................................................................................................51
6.2.1 Method of working................................................................................................51
6.2.2 Drop creation .......................................................................................................51
6.2.3 Drop charging ......................................................................................................52
6.2.4 Drop deflection.....................................................................................................52
6.2.5 Creation of a character ........................................................................................52
6.2.6 Summary of the individual procedures.................................................................53
6.2.7 Example of use ....................................................................................................54
6.3 Safety instructions ........................................................................................................54
6.4 Essential operating- and information elements ............................................................55
6.4.1 Number blocks.....................................................................................................61
6.4.2 Keyboard fields ....................................................................................................62
6.5 Basic operating processes ...........................................................................................63
6.5.1 General ................................................................................................................63
6.5.2 Initialization of the device.....................................................................................63

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6.5.3 Switch on device..................................................................................................64
6.5.3.1 Switching on without password protection ....................................................64
6.5.3.2 Switching on with password protection .........................................................65
6.5.4 Reset product counter..........................................................................................67
6.5.5 Change product counter ......................................................................................69
6.5.6 Product counter –pre-defined print stop..............................................................70
6.5.7 Switch off device..................................................................................................71
6.6 Menu layout..................................................................................................................72
6.7 Other settings and functions.........................................................................................74
6.7.1 Carry out Hardware Reset ...................................................................................74
6.7.2 Interval operation (integrated clock timer)............................................................75
7. Data entry/Programming .................................................................................................76
7.1 General.........................................................................................................................76
7.2 Main menu....................................................................................................................76
7.2.1 Functional area Job .............................................................................................77
7.2.1.1 Create a new job...........................................................................................77
7.2.1.2 Edit current job..............................................................................................78
7.2.1.3 Open job to edit.............................................................................................78
7.2.1.4 Create a new job list......................................................................................80
7.2.1.6 Reset all job counters....................................................................................85
7.2.1.7 Save counter states.......................................................................................86
7.2.2 Functional area Extra...........................................................................................87
7.2.2.1 Graphic editor................................................................................................87
7.2.2.1.1 Organization tools....................................................................................89
7.2.2.1.2 Drawing tools...........................................................................................90
7.2.2.1.3 Edit tools..................................................................................................91
7.2.2.1.4 Display tools............................................................................................91
7.2.2.1.5 Load an existing graphic..........................................................................92
7.2.2.1.6 Save graphic............................................................................................93
7.2.2.1.7 Create and process graphic elements.....................................................95
7.2.2.1.8 Set editor size..........................................................................................98
7.2.2.2 Explorer.........................................................................................................99
7.2.2.2.1 Start explorer...........................................................................................99
7.2.2.2.2 Menu structure.......................................................................................100
7.2.2.2.3 Explorer tools.........................................................................................101
7.2.2.2.4 Delete jobs.............................................................................................102

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7.2.2.3 Login/Logout................................................................................................103
7.2.2.3.1 Login user and carry out user change...................................................103
7.2.2.3.2 Logout user............................................................................................104
7.2.2.4 Product counter...........................................................................................106
7.2.2.4.1 Product counter settings........................................................................107
7.2.2.4.2 Stop after x products (Pre-defined print stop)........................................109
7.2.2.5 Macro generator..........................................................................................111
7.2.2.6 Delete ExternText........................................................................................111
7.2.2.7 Direct printstart............................................................................................113
7.2.3 Functional area Settings....................................................................................114
7.2.3.1 Basic settings..............................................................................................115
7.2.3.1.1 Language and units...............................................................................116
7.2.3.1.2 Date and time........................................................................................118
7.2.3.1.3 Interval operation (Set interval time) ........................................................120
7.2.3.1.4 Interfaces (Encoder interface)..................................................................121
7.2.3.1.5 IP-Address................................................................................................123
7.2.3.1.6 Factory Settings .......................................................................................125
7.2.3.1.7 Remote screen.........................................................................................126
7.2.3.2 Interface settings.........................................................................................130
7.2.3.2.1 Set connection type and port.................................................................131
7.2.3.3 Hydraulic settings........................................................................................132
7.2.3.3.1 Pressure (System pressure)..................................................................133
7.2.3.3.2 Suction pump.........................................................................................133
7.2.3.3.3 Viscosity meter correction value............................................................133
7.2.3.3.4 Fall time.................................................................................................134
7.2.3.3.5 Oscillator voltage...................................................................................134
7.2.3.3.6 Set oscillator frequency.........................................................................134
7.2.3.3.7 Select ink no. and display of the solvent no. .........................................135
7.2.3.3.8 Set nozzle diameter...............................................................................135
7.2.3.4 Password settings and user authorizations.................................................136
7.2.3.4.1 Menu password settings........................................................................136
7.2.3.4.2 Selection of user level ...........................................................................138
7.2.3.4.3 Definition of password...........................................................................138
7.2.3.4.4 Definition of user rights..........................................................................140
7.2.3.4.5 Lost password .......................................................................................140
7.2.3.5 Password protection (Password query).......................................................140

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7.2.3.6 I/O-settings..................................................................................................142
7.2.3.6.1 Inputs.....................................................................................................143
7.2.3.6.2 Outputs..................................................................................................144
7.2.4 Functional area Service.....................................................................................145
7.2.4.1 Info ..............................................................................................................146
7.2.4.1.1 Save info file..........................................................................................147
7.2.4.2 I/O Test (Signaltest) ....................................................................................148
7.2.4.3 Data logging (Log File)................................................................................149
7.2.4.3.1 Call up and save log file ........................................................................150
7.2.4.4 Hydraulic-/Printhead- and special functions................................................151
7.2.4.4.1 Hydraulic functions................................................................................153
7.2.4.4.2 Special functions ...................................................................................155
7.2.4.4.3 Printhead functions................................................................................159
7.2.4.5 Touch-calibration.........................................................................................164
7.2.4.6 Test print .....................................................................................................165
7.2.4.7 Service interval............................................................................................167
7.2.4.8 Start remote screen.....................................................................................167
7.3 Edit current job (Direct selection) ...............................................................................168
7.4 Load job to print (Direct selection)..............................................................................169
8. Job editor........................................................................................................................171
8.1 Structure.....................................................................................................................171
8.2 Job editor tools ...........................................................................................................174
8.2.1 Creation tools.....................................................................................................174
8.2.2 Edit tools ............................................................................................................175
8.3 Parameter setting tools...............................................................................................176
8.4 Object settings............................................................................................................178
8.4.1 Font selection.....................................................................................................179
8.4.2 Contrast value....................................................................................................180
8.4.3 Position settings.................................................................................................181
8.4.4 Bold level (Bold text)..........................................................................................181
8.4.5 ICG-value...........................................................................................................182
8.4.6 Orientation .........................................................................................................182
8.4.7 Display settings..................................................................................................183
8.4.8 Prompt field........................................................................................................184
8.5 Parameter settings .....................................................................................................188
8.5.1 Printstyle position and Printstyle (values) ..........................................................188

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8.5.1.1 Print height..................................................................................................189
8.5.1.2 Font width (Stroke distance)........................................................................189
8.5.1.3 Orientation...................................................................................................190
8.5.1.4 Printing mode..............................................................................................191
8.5.2 PrintGo-Parameter.............................................................................................193
8.5.2.1 Functional area PrintGo 1 ...........................................................................193
8.5.2.1.1 PrintGo-delay.........................................................................................194
8.5.2.1.2 PrintGo-distance....................................................................................194
8.5.2.1.3 PrintGo-repetitions.................................................................................195
8.5.2.1.4 PrintGo-holdoff distance........................................................................196
8.5.2.1.5 Drop flighttime .......................................................................................197
8.5.2.2 Functional area PrintGo 2 ...........................................................................197
8.5.2.2.1 PrintGo-source ......................................................................................198
8.5.2.2.2 PrintGo-Gate .........................................................................................199
8.5.2.2.3 Monitoring functions ..............................................................................200
8.5.2.2.4 Printstop settings...................................................................................201
8.5.2.2.5 MeterGo-Function ....................................................................................201
8.5.3 Encoder parameter ............................................................................................205
8.5.3.1 Encoder source...........................................................................................206
8.5.3.2 Internal speed..............................................................................................207
8.5.3.3 Rotating direction ........................................................................................208
8.5.3.4 Resolution ...................................................................................................208
8.5.3.5 Return stop..................................................................................................209
8.5.3.6 Speed measuring with two sensors.............................................................209
8.5.4 Date changing parameter ..................................................................................212
8.6 Printing elements........................................................................................................213
8.6.1 Barcode..............................................................................................................213
8.6.1.1 Barcode informations ..................................................................................213
8.6.1.2 Barcode selection and insertions ................................................................215
8.6.1.2.1 Barcode type .........................................................................................216
8.6.1.2.2 Content..................................................................................................216
8.6.1.2.3 Textposition...........................................................................................216
8.6.1.2.4 Barcode format......................................................................................217
8.6.1.2.5 Pasting of …..........................................................................................217
8.6.1.3 Barcode parameter......................................................................................218
8.6.1.3.1 Bar and gaps (space)............................................................................219

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8.6.1.3.2 Character space (ICG) ..........................................................................219
8.6.1.3.3 Bar height..............................................................................................219
8.6.1.3.4 Styles (Selection of the barcode styles) ................................................219
8.6.1.3.5 Default settings of styles (Changing of the barcode style sett.).............219
8.6.1.4 Integration of printing elements into barcodes ............................................220
8.6.1.5 Replacements in barcodes..........................................................................220
8.6.2 Date/time and expiry time ..................................................................................221
8.6.2.1 Insert date- and time specifications.............................................................221
8.6.2.2 Carry out replacements...............................................................................225
8.6.3 Counter ..............................................................................................................225
8.6.3.1 Functional area Counter parameter 1 .........................................................226
8.6.3.1.1 Number of digits (Counter digits)...........................................................226
8.6.3.1.2 Step width..............................................................................................227
8.6.3.1.3 Repetitions.............................................................................................227
8.6.3.1.4 Leading zeros (left-hand zeros).............................................................227
8.6.3.1.5 Counting direction..................................................................................227
8.6.3.1.6 Counter increment (methods)................................................................228
8.6.3.2 Functional area Counter parameter 2 .........................................................229
8.6.3.2.1 Start value .............................................................................................229
8.6.3.2.2 Initialization value..................................................................................230
8.6.3.2.3 End value...............................................................................................230
8.3.3.2.4 End value control...................................................................................231
8.6.3.2.5 Counter reset (methods)........................................................................231
8.6.3.3 Carry out Replacements..............................................................................231
8.6.4 Shift code...........................................................................................................232
8.6.4.1 Construction of the functional area Shift code ................................................232
8.6.4.2 Compile shift times and integrate shift codes..................................................233
8.6.4.3 Remove shift times .........................................................................................235
8.6.5 Text....................................................................................................................236
8.6.6 Extern text..........................................................................................................236
8.7 Replacements.............................................................................................................249
8.7.1 Carry out replacements......................................................................................251
8.8 Job (editor) management ...........................................................................................253
8.8.1 Save job/Save job as .........................................................................................253
8.8.2 Close job editor..................................................................................................255
9. Malfunctioning/Trouble shooting .................................................................................256

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9.1 General.......................................................................................................................256
9.2 Display of device messages.......................................................................................256
9.3 Error messages ..........................................................................................................257
10. Equipping/Maintenance...............................................................................................259
10.1 Equipping..................................................................................................................259
10.1.1 Re-filling process and TAG-reader...................................................................259
10.1.1.1 General......................................................................................................259
10.1.1.2 TAG-reader ...............................................................................................260
10.1.1.3 Execution of the TAG-activation and refilling ............................................260
10.2 Service/Maintenance................................................................................................267
10.2.1 Daily servicing work.........................................................................................267
10.2.2 Weekly servicing work......................................................................................268
10.2.3 Annual servicing work......................................................................................268
10.2.4 Other servicing work ........................................................................................269
10.2.4.1 Replacement of the battery.......................................................................269
10.2.4.2 Adjusting the ink jet...................................................................................270
10.3 Cleaning ...................................................................................................................271
10.3.1 Cleaning the print head....................................................................................271
11. Taking out of operation/Dismantling..........................................................................272
11.1 Taking out of operation.............................................................................................272
11.2 Dismantling/Disposal................................................................................................272
12. Appendix.......................................................................................................................273
12.1 Circuit diagrams of the interfaces.............................................................................273
12.2 Connection examples of the interfaces ....................................................................275
12.2.1 Interface X3 (Outputs)......................................................................................275
12.2.2 Interface X4 (Inputs) ........................................................................................276
12.2.2.1 Increment Counter Signal (PIN 2).............................................................276
12.2.3.2 Reset Counter Signal................................................................................276
12.2.2.3 Jobselect Input..........................................................................................277
12.2.2.4 Inputs.........................................................................................................278
12.2.4.5 ON Input....................................................................................................278
12.3 Drawings...................................................................................................................279
12.3.1 Print head.........................................................................................................279
12.3.2 Cabinet JET2neo.............................................................................................280
List of keywords/Index.......................................................................................................281
List of illustrations.............................................................................................................288