Leibinger JET2 neo User manual

Manual
LEIBINGER JET2 neo
Release 1.07en

Group 1 Table of contents Page 1
JET2 neo Release R1.07 en
1.1 Table of contents
1.1 Table of contents.......................................................................................1
1.2 Group directory .......................................................................................11
1.3 Publisher ................................................................................................12
1.4 Introduction ............................................................................................14
1.5 Document information ..............................................................................15
1.6 Guarantee...............................................................................................15
2. Safety.........................................................................................................16
2.1 Dangers..................................................................................................16
2.2 Safety instructions and recommendations....................................................16
2.3 Intended use ...........................................................................................18
2.4 Safety sticker..........................................................................................19
2.5 Operating staff ........................................................................................20
2.6 Dangers due to electric energy...................................................................20
2.7 Personal protective equipment ...................................................................20
2.8 Protective devices and safety concept ........................................................20
2.9 Safety measures at the place of installation .................................................21
2.10 Dangers through consumables .................................................................22
2.11 Conformity............................................................................................23
3. Accident prevention ......................................................................................24
3.1 Storage and handling (normal use)..............................................................24
3.2 First aid measures....................................................................................25
3.3 Fire fighting measures ..............................................................................25
3.4 Measures in the event of accidental release (spillage) ....................................26
4. Technical data..............................................................................................27
4.1 Housings, dimensions, weights ..................................................................27
4.2 Electrical connection values.......................................................................28
4.3 Ambient conditions ..................................................................................28
4.4 Interfaces, Inputs, Outputs........................................................................28
4.5 Performance parameter.............................................................................29
4.6 Fonts .....................................................................................................29
4.7 Types of writing ......................................................................................29
4.8 Font combinations ...................................................................................29
4.9 Function .................................................................................................30
4.10 Software ..............................................................................................30

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5. Transport/Start up ........................................................................................31
5.1 Transport, storage, shipping ......................................................................31
5.2 Mounting................................................................................................31
5.3 Installation..............................................................................................33
5.3.1 Mains supply ...................................................................................33
5.3.2 Grounding (Potential equalization) .......................................................33
5.3.3 Explosion protection..........................................................................35
5.3.4 Print head........................................................................................35
5.4 Starting..................................................................................................37
5.4.1 Remove transportation safety devices..................................................37
5.4.2 Fill reservoir tank..............................................................................39
5.4.3 Carry out fill up routine .....................................................................41
5.5 Interfaces ...............................................................................................44
5.5.1 Interface X1 (Encoder) ......................................................................45
5.5.1.1 Description and configuration .......................................................45
5.5.1.2 Mechanical installation ................................................................46
5.5.2 Interface X5 (PrintGo) .......................................................................46
5.5.3 Interface X3 (Outputs) ......................................................................48
5.5.4 Interface X4 (Inputs) .........................................................................49
5.5.5 USB-Connection ...............................................................................50
6. Operation .................................................................................................... 51
6.1 Construction/Structure of the device...........................................................51
6.2 Functional principle ..................................................................................52
6.2.1 Method of working ...........................................................................52
6.2.2 Drop creation...................................................................................52
6.2.3 Drop charging ..................................................................................53
6.2.4 Drop deflection ................................................................................53
6.2.5 Creation of a character......................................................................53
6.2.6 Summary of the individual procedures .................................................54
6.2.7 Example of use ................................................................................55
6.3 Safety instructions ...................................................................................55
6.4 Essential operating- and information elements ..............................................56
6.4.1 Number blocks .................................................................................62
6.4.2 Keyboard fields ................................................................................63
6.5 Basic operating processes .........................................................................64

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6.5.1 General ...........................................................................................64
6.5.2 Initialization of the device ..................................................................64
6.5.3 Switch on device..............................................................................65
6.5.3.1 Switching on without password protection .....................................65
6.5.3.2 Switching on with password protection .........................................66
6.5.4 Reset product counter.......................................................................68
6.5.5 Change product counter ....................................................................70
6.5.6 Product counter – pre-defined print stop ..............................................71
6.5.7 Switch off device .............................................................................72
6.6 Menu layout............................................................................................73
6.7 Other settings and functions......................................................................77
6.7.1 Carry out Hardware Reset..................................................................77
6.7.2 Interval operation (integrated clock timer).............................................78
7. Data entry/Programming ................................................................................79
7.1 General ..................................................................................................79
7.2 Main menu..............................................................................................79
7.2.1 Functional area Job ..........................................................................80
7.2.1.1 Create a new job ........................................................................80
7.2.1.2 Edit current job ..........................................................................81
7.2.1.3 Open job to edit .........................................................................81
7.2.1.4 Create a new job list ...................................................................84
7.2.1.6 Reset all job counters ..................................................................89
7.2.1.7 Save counter states ....................................................................91
7.2.2 Functional area Extra ........................................................................92
7.2.2.1 Graphic editor ............................................................................92
7.2.2.1.1 Organization tools..................................................................95
7.2.2.1.2 Drawing tools .......................................................................96
7.2.2.1.3 Edit tools .............................................................................97
7.2.2.1.4 Display tools.........................................................................97
7.2.2.1.5 Load an existing graphic .........................................................98
7.2.2.1.6 Save graphic.........................................................................99
7.2.2.1.7 Create and process graphic elements......................................101
7.2.2.1.8 Set editor size.....................................................................104
7.2.2.2 Explorer ..................................................................................105
7.2.2.2.1 Start explorer......................................................................105

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7.2.2.2.2 Menu structure ...................................................................106
7.2.2.2.3 Explorer tools......................................................................107
7.2.2.2.4 Delete jobs .........................................................................108
7.2.2.3 Login/Logout............................................................................109
7.2.2.3.1 Login user and carry out user change .....................................109
7.2.2.3.2 Logout user ........................................................................110
7.2.2.4 Product counter........................................................................112
7.2.2.4.1 Product counter settings.......................................................113
7.2.2.4.2 Stop after x products (Pre-defined print stop)...........................115
7.2.2.5 Macro generator .......................................................................117
7.2.2.6 Delete ExternText.....................................................................117
7.2.2.7 Direct printstart........................................................................119
7.2.3 Functional area Settings ..................................................................120
7.2.3.1 Basic settings ..........................................................................121
7.2.3.1.1 Language and units..............................................................122
7.2.3.1.2 Date and time .....................................................................124
7.2.3.1.3 Interval operation (Set interval time) .........................................126
7.2.3.1.4 Interfaces (Encoder interface) ..................................................127
7.2.3.1.5 IP-Address ............................................................................129
7.2.3.1.6 Factory Settings ....................................................................131
7.2.3.2 Interface settings......................................................................132
7.2.3.2.1 Set connection type and port ................................................133
7.2.3.3 Hydraulic settings.....................................................................134
7.2.3.3.1 Pressure (System pressure) ...................................................135
7.2.3.3.2 Suction pump .....................................................................135
7.2.3.3.3 Viscosity meter correction value ............................................135
7.2.3.3.4 Fall time.............................................................................136
7.2.3.3.5 Oscillator voltage.................................................................136
7.2.3.3.6 Set oscillator frequency........................................................136
7.2.3.3.7 Select ink no. and display of the solvent no. ............................137
7.2.3.3.8 Set nozzle diameter .............................................................137
7.2.3.4 Password settings and user authorizations....................................138
7.2.3.4.1 Menu password settings.......................................................138
7.2.3.4.2 Selection of user level ..........................................................140
7.2.3.4.3 Definition of password .........................................................140

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7.2.3.4.4 Definition of user rights ........................................................142
7.2.3.4.5 Lost password ....................................................................142
7.2.3.5 Password protection (Password query).........................................142
7.2.3.6 I/O-settings..............................................................................144
7.2.3.6.1 Inputs................................................................................145
7.2.3.6.2 Outputs .............................................................................146
7.2.4 Functional area Service ...................................................................147
7.2.4.1 Info ........................................................................................148
7.2.4.1.1 Save info file ......................................................................149
7.2.4.2 I/O Test (Signaltest) ..................................................................150
7.2.4.3 Data logging (Log File)...............................................................151
7.2.4.3.1 Call up and save log file........................................................152
7.2.4.4 Hydraulic-/Printhead- and special functions ...................................153
7.2.4.4.1 Hydraulic functions..............................................................155
7.2.4.4.2 Special functions.................................................................157
7.2.4.4.3 Printhead functions..............................................................161
7.2.4.5 Touch-calibration......................................................................166
7.2.4.6 Test print ................................................................................167
7.2.4.7 Service interval ........................................................................169
7.3 Edit current job (Direct selection).............................................................. 170
7.4 Load job to print (Direct selection) ............................................................ 171
8. Job editor.................................................................................................. 173
8.1 Structure .............................................................................................. 173
8.2 Job editor tools ..................................................................................... 176
8.2.1 Creation tools ................................................................................176
8.2.2 Edit tools.......................................................................................177
8.3 Parameter setting tools ........................................................................... 178
8.4 Object settings ...................................................................................... 180
8.4.1 Font selection ................................................................................181
8.4.2 Contrast value ...............................................................................182
8.4.3 Position settings.............................................................................183
8.4.4 Bold level (Bold text).......................................................................183
8.4.5 ICG-value ......................................................................................184
8.4.6 Orientation ....................................................................................184
8.4.7 Display settings..............................................................................185

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8.4.8 Prompt field...................................................................................186
8.5 Parameter settings ................................................................................. 191
8.5.1 Printstyle position and Printstyle (values)............................................191
8.5.1.1 Print height..............................................................................192
8.5.1.2 Font width (Stroke distance) ......................................................192
8.5.1.3 Orientation ..............................................................................193
8.5.1.4 Printing mode...........................................................................194
8.5.2 PrintGo-Parameter ..........................................................................196
8.5.2.1 Functional area PrintGo 1...........................................................196
8.5.2.1.1 PrintGo-delay ......................................................................197
8.5.2.1.2 PrintGo-distance..................................................................197
8.5.2.1.3 PrintGo-repetitions...............................................................198
8.5.2.1.4 PrintGo-holdoff distance .......................................................199
8.5.2.1.5 Drop flighttime....................................................................200
8.5.2.2 Functional area PrintGo 2...........................................................200
8.5.2.2.1 PrintGo-source ....................................................................201
8.5.2.2.2 PrintGo-Gate.......................................................................202
8.5.2.2.3 Monitoring functions ............................................................203
8.5.2.2.4 Printstop settings ................................................................204
8.5.3 Encoder parameter..........................................................................205
8.5.3.1 Encoder source ........................................................................206
8.5.3.2 Internal speed ..........................................................................207
8.5.3.3 Rotating direction .....................................................................207
8.5.3.4 Resolution ...............................................................................207
8.5.3.5 Return stop..............................................................................208
8.5.4 Date changing parameter .................................................................209
8.6 Printing elements ................................................................................... 210
8.6.1 Barcode ........................................................................................210
8.6.1.1 Barcode informations ................................................................210
8.6.1.2 Barcode selection and insertions .................................................212
8.6.1.2.1 Barcode type ......................................................................213
8.6.1.2.2 Content .............................................................................213
8.6.1.2.3 Textposition .......................................................................213
8.6.1.2.4 Barcode format ...................................................................214
8.6.1.2.5 Pasting of ….......................................................................214

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8.6.1.3 Barcode parameter....................................................................215
8.6.1.3.1 Bar and gaps (space)............................................................216
8.6.1.3.2 Character space (ICG) ..........................................................216
8.6.1.3.3 Bar height ..........................................................................216
8.6.1.3.4 Styles (Selection of the barcode styles)...................................216
8.6.1.3.5 Default settings of styles (Changing of the barcode style sett.)...216
8.6.1.4 Integration of printing elements into barcodes ...............................217
8.6.1.5 Replacements in barcodes..........................................................217
8.6.2 Date/time and expiry time................................................................218
8.6.2.1 Insert date- and time specifications .............................................218
8.6.2.2 Carry out replacements .............................................................222
8.6.3 Counter ........................................................................................222
8.6.3.1 Functional area Counter parameter 1 ...........................................223
8.6.3.1.1 Number of digits (Counter digits) ...........................................223
8.6.3.1.2 Step width .........................................................................224
8.6.3.1.3 Repetitions .........................................................................224
8.6.3.1.4 Leading zeros (left-hand zeros) ..............................................224
8.6.3.1.5 Counting direction ...............................................................224
8.6.3.1.6 Counter increment (methods) ................................................225
8.6.3.2 Functional area Counter parameter 2 ...........................................226
8.6.3.2.1 Start value .........................................................................226
8.6.3.2.2 Initialization value ................................................................227
8.6.3.2.3 End value ...........................................................................227
8.3.3.2.4 End value control.................................................................228
8.6.3.2.5 Counter reset (methods) .......................................................228
8.6.3.3 Carry out Replacements.............................................................228
8.6.4 Shift code .....................................................................................229
8.6.4.1 Construction of the functional area Shift code..................................229
8.6.4.2 Compile shift times and integrate shift codes ...................................230
8.6.4.3 Remove shift times ......................................................................232
8.6.5 Text .............................................................................................233
8.6.6 Extern text ....................................................................................233
8.7 Replacements........................................................................................ 247
8.7.1 Carry out replacements ...................................................................248
8.8 Job (editor) management ........................................................................ 250

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8.8.1 Save job/Save job as.......................................................................250
8.8.2 Close job editor..............................................................................252
9. Malfunctioning/Trouble shooting ................................................................... 253
9.1 General ................................................................................................ 253
9.2 Display of device messages..................................................................... 253
9.3 Error messages...................................................................................... 254
10. Equipping/Maintenance .............................................................................. 256
10.1 Equipping............................................................................................ 256
10.1.1 Re-filling process and TAG-reader....................................................256
10.1.1.1 General .................................................................................256
10.1.1.2 TAG-reader............................................................................257
10.1.1.3 Execution of the TAG-activation and refilling...............................257
10.2 Service/Maintenance ............................................................................ 264
10.2.1 Daily servicing work......................................................................264
10.2.2 Weekly servicing work ..................................................................265
10.2.3 Annual servicing work ...................................................................265
10.2.4 Other servicing work.....................................................................266
10.2.4.1 Replacement of the battery ......................................................266
10.2.4.2 Adjusting the ink jet ................................................................267
10.3 Cleaning ............................................................................................. 268
10.3.1 Cleaning the print head..................................................................268
11. Taking out of operation/Dismantling............................................................. 269
11.1 Taking out of operation......................................................................... 269
11.2 Dismantling/Disposal ............................................................................ 269
12. Appendix ................................................................................................. 270
12.1 Circuit diagrams of the interfaces ........................................................... 270
12.2 Connection examples of the interfaces .................................................... 272
12.2.1 Interface X3 (Outputs)...................................................................272
12.2.2 Interface X4 (Inputs) .....................................................................273
12.2.2.1 Increment Counter Signal (PIN 2) ..............................................273
12.2.3.2 Reset Counter Signal...............................................................273
12.2.2.3 Jobselect Input.......................................................................274
12.2.2.4 Inputs ...................................................................................275
12.2.4.5 ON Input ...............................................................................275
12.3 Drawings ............................................................................................ 276