Leister Triac PID User manual

1
LEISTER Triac PID
Hot Air Blower
Read operating instructions carefully before
use and keep it for further reference.
•Welding of thermoplastic materials as well as single-ply flexible plastics and
modified bitumen in the form of boards, tubes, profiles, lining membranes,
coated materials, films, foams, tiles, and sheets. The following procedures
are possible: overlap welding, welding with rod, with tape, butt welding
and melt welding
•Heating-up for forming, bending and sealing of thermoplastic semi-
finished materials and plastic granules
•Drying of water-damp surfaces
•Shrinking of heat-shrink sleeves, films, tapes, solder sleeves and moulded parts
•Soldering of copper pipes, solder joints and metal foils
•Defrosting of frozen water pipes
•Activating/dissolving of solvent free adhesives and fusion adhesives
•Igniting of wood shavings, paper, coal or straw in furnaces
OPERATING INSTRUCTIONS
APPLICATION
®
LEISTER Process Technologies, Riedstrasse, CH-6060 Sarnen/Switzerland
Tel. [phone] Fax [phone] www.leister.com [email protected]
GB
USA

Electrical safety: DOUBLE INSULATED
Voltage V~
Power consumption W
Temperature °C
Air flow l/min.
Air pressure Pa
Noise emission level LpA (dB)
Weight kg
Size mm
100 120 200 230 50/60Hz
1400 1600 1400 1600
50 – 600, infinitely controlled
max. 230 (without nozzle)
ca. 3000 (30 mbar), after ca. 24 h operating time
65
1.4 with 3m cord
ø 100 ×340, Handle ø 56
2
Line/mains
voltage can not
be switched over
APPROVAL MARKS
TECHNICAL DATA
Danger to life when opening the tool as live compo nents
and connections are exposed. Unplug the tool before
opening it.
Incorrect use of hot-air blowers can cause fire and explosion
hazard, especially near combustible materials and explosive
gases.
The tool must be operated with supervision. Heat can
reach combustible materials, which are out of sight.
Store the tool indoors when not in use - out of the reach
of children.
For personal protection on building sites we strongly recom-
mend the tool be connected to a GFCI (Ground Fault Circuit
Interrupter) or a RCCB (Residual Current Circuit Breaker).
The voltage rating stated on the tool must correspond to
the line/mains voltage.
Do not touch heater tube and nozzle when they are hot.
They may cause burns. Let the tool cool down. Do not
point hot-air flow in the direction of people or animals.
Protect tool from damp and wet.
FI
120
230
WARNING
CAUTION
This tool is CCA certified (CENELEC Certification Agreement).

3
Description of the tool
Digital
display (9)
1. Power supply cord
2. Main switch
3. Potentiometer for
temperature adjustment
4. Handle
5. Air filter
6. Rubber stand
7. Heater tube
Readiness for working
• Fit appropriate nozzle as required.
• Connect tool to the line/mains.
• Switch on main switch (2).
• Adjust the hot air temperature by using the potentiometer (3) and heat up the
tool for approximately 5 minutes.
The themperature can be checked with a thermocouple about 5 mm inside the nozzle, when using round
nozzles in the centre of the nozzle, when using draw nozzles in the main nozzle opening. The diameter of
the thermocouple must not be more than 1 mm max. (in accordance with DVS 2208 part II).
Operation
• LEISTER Process Technologies as well as the Service Centres offer free training
courses for all applications (see page 1).
• Carry out a test weld with the material according to the manufacturer’s welding
instructions and national guidelines or regulations.
• Check the test weld.
• Set welding temperature (welding parameter) as required.
• Allow tool to cool down after use.
Measures to be taken during Error warning
• Set potentiometer (3) to position 0 or unplug tool from the line/mains for 5 seconds
(automatic electronic circuit reset).
• Allow tool to cool down.
• Check air flow and line/mains supply.
• Set potentiometer (3) back to desired position and/or plug tool to the line/mains.
If the unit is still not functioning, contact a LEISTER service centre and provide details
of the fault.
Change of nozzles
• Let tool cool down. Change nozzle using multi-purpose pliers/screwdriver/spanner.
• Do not touch hot nozzle (10) and make sure to place it on a heat resistant sur-
face, because of fire hazard.
• Slide the nozzle (10) on the heater tube (7) and fix the nozzle by the screw
on the clamp (11).
Screw on the nozzle (10) and secure using a spanner.
• Use only LEISTER nozzles.
46
23
8
7
1
USAGE LEISTER Triac PID
95
ACTUAL value
SET value
Resolution 5°C, 10°F
8. Coold protection tube
9. Digital display
10. Nozzle (not included)
11. Screw on the clamp
Error
L1... L99
10 11

• Use only LEISTER accessories.
• Clean polluted air filter (5) with a small brush or replace it.
• Clean welding nozzle or draw nozzle with a steel brush.
• Check power supply cord (1) and plug for electrical and mechanical damage.
• The motor switches off automatically when the brushes reach their minimum
length. Have the tool checked by your Service Centre. The life of the brushes is
about 1600 running hours of the welding tool’s motor.
• Repairs should be carried out by authorised LEISTER Service Centres only. They
guarantee a specialised and reliable Repair Service within 24 hours using original
spare parts according to schematics and spare parts lists.
• Guarantee and liability are in accordance with the guarantee certificate as well
as with the currently valid general business and sales conditions.
• LEISTER Process Technologies rejects any guarantee claims for tools which are not
in their original condition. The tools must never be altered or changed.
Technical data and specifications are subject to change without prior notice.
Your authorised Service Centre is:
GUARANTEE AND LIABILITY
SERVICE AND REPAIRS
MAINTENANCE
ACCESSORIES
VERSIONS
4
BA Triac PID/06.2004
Heater tube with
cooled protection
tube for LEISTER
push-fit nozzles
Heater tube with
cooled protection
tube for LEISTER
screw-on nozzles
®
LEISTER Process Technologies, Riedstrasse, CH-6060 Sarnen/Switzerland
Tel. [phone] Fax [phone] www.leister.com [email protected]