LELY Juno User manual

www.lely.com Lely Industries N.V.
.
Operator Manual
en-US - English Original
5.4303.8558.0 -
Lely Juno
Feed Pusher

INTENTIONALLY BLANK
5.4303.8558.0 -
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Trademarks, Copyright and Disclaimer 3
Trademarks, Copyright and Disclaimer
The information given in this publication is provided for information purposes only and does not
constitute an offer for sale. Certain products may not be available in individual countries and products
supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing, photocopying, microfilm or
any other process whatsoever without prior permission in writing by Lely Holding b.v. Although the
contents of this publication have been compiled with the greatest possible care, Lely cannot accept
liability for any damage that might arise from errors or omissions in this publication.
For more information on the right on exclusive use please refer to our trademark notice on
www.Lely.com.
App Store and iPhone are trademarks of Apple Inc., registered in the U.S. and other countries.
The trademark "iPhone" is used in Japan with a license from Aiphone K.K.
Google Play and Android are trademarks of Google Inc.
Copyright © 2022 Lely Holding B.V..
All rights reserved
Lely Industries N.V.
Cornelis van der Lelylaan 1
3147 PB Maassluis
the Netherlands
Phone: [phone]
Fax: [phone]
Website: www.Lely.com
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List of included Amendments 5
List of included Amendments
Issue Date
(yyyy/mm)
Revision Chapter(s) Remarks
2022/06 –Initial issue.
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6 List of included Amendments
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Preface 7
Preface
Manual Contents
This manual contains the information necessary to operate the Juno feed pusher.
The information in this manual is for operators.
Study and understand this information thoroughly before you operate the machine.
Failure to do so could result in damage to equipment or personal injury. Please
consult your local Lely service provider if you do not understand the information in
this manual, or if you need additional information. Store this manual in a safe place
for future reference.
All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in
this manual. The recommendations are meant to serve as guidelines. All instructions, pictures and
specifications in this manual are based on the latest information that was available at the time of
publication. Your machine may comprise improvements, features or options that are not covered in this
manual.
Applicability
The table below shows the machine type numbers for which this manual is applicable.
Model designation
Model Type number
Juno Feed Pusher with Flex Package 5.4303.0860.X
Juno Feed Pusher 5.4303.0850.X
Standard Torque Loading of Parts
All the nuts, bolts and screws used on the machine are torque tightened to standard torque loadings
applicable to the construction materials used.
If a part has a non-standard torque loading, it is specified in the applicable part of the manual.
Registration
The type and serial number plate of the machine is attached to the mechanism underneath the cover.
Always include the type and serial number of your machine when you contact your local Lely service
provider or when you order spare parts.
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8 Preface
Figure 1. Type and serial number plate
We suggest that you complete the table below with the type and serial numbers of your machine. This
makes sure that you can easily find the information.
Type number
Serial number
Figure 2. Location type and serial number plate
KEY: 1. Type and serial number plate
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Preface 9
Personnel Requirements
Risk of accident from insufficiently qualified personnel.
Unqualified personnel working on the machine can be the cause of
serious injuries and considerable damage to material.
•All activities must only be carried out by qualified personnel.
•Keep unqualified personnel away from the machine.
•Only persons who can be expected to carry out their job reliably are
authorized as personnel. Persons whose reactions are impaired, e.g.
by drugs, alcohol, medications are not authorized to work with the
machine.
Maintenance Authorization
Risk of accident from uncertified technicians.
Uncertified technicians doing maintenance on the machine can be the
cause of serious injuries and considerable damage to material.
Only technicians certified by Lely Industries are authorized to do
maintenance on the machine, except for the maintenance done by the
operator as indicated in the operator manual. If people who are not
certified by Lely Industries do maintenance on the machine, the
warranty on the machine becomes invalid.
Technician Training
All the technicians certified by Lely Industries have completed an approved training program, and passed
written and practical examinations during and at the end of the training program. The training is given by
Lely International or a specialist from the LSO and includes troubleshooting and corrective maintenance
of the machine.
During training, a trainee is permitted to work for up to a maximum of six months under close supervision
of a certified technician. A trainee can do work on the machine only in the presence of a certified
technician.
Contact Number Local Service Provider
We suggest you write the telephone number and email address of your local service provider contact in
the table below. This makes sure you can easily find the information.
Telephone number
email address
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10 Preface
Left, Right, Rear and Front
The positions left, right, rear and front in this manual refer to either:
•The machine, as seen in the driving direction.
•The particular component, as seen when standing in front of it.
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Table of Contents 11
Table of Contents
1 Lely Juno . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 The Lely Juno Feed Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Signal Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.1 GeneralSafety ......................................................................... 2-2
2.3.2 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3.3 OperatingSafety ....................................................................... 2-3
2.4 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.4.1 Position of the Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.4.2 Explanation of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.4.3 Installation of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.4.4 Maintenance of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5 Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.5.1 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.5.2 PauseButton .......................................................................... 2-8
2.5.3 Bumper ................................................................................ 2-9
2.5.4 BumperSensors ....................................................................... 2-9
2.5.5 Buzzer ................................................................................. 2-9
2.5.6 Software Controlled Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5.7 Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5.8 Barn Door Control (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.5.9 Shock System (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.5.10 LED Beacon (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Feed Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Battery ................................................................................ 3-1
3.1.3 Operation .............................................................................. 3-1
3.1.4 Miscellaneous .......................................................................... 3-2
3.2 Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.1 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2 BatteryCharger ........................................................................ 3-2
3.2.3 Smartphone Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
4 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
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4.2.1 Feed Pusher Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.2 Covers ................................................................................. 4-2
4.2.3 Carriage ............................................................................... 4-3
4.2.4 Driving Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.5 PowerSystem .......................................................................... 4-4
4.2.6 SafetySystem .......................................................................... 4-5
4.2.7 ControlSystem ........................................................................ 4-6
4.2.8 Shock System (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.2.9 Skirt Lift and Rotation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.2.10 Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.3 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
4.3.1 MainMenu ............................................................................4-11
4.3.2 Home .................................................................................4-14
4.3.3 Testing ...............................................................................4-14
4.3.3.1 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.3.3.2 Motors .....................................................................4-17
4.3.3.3 Ultrasound Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.3.3.4 Induction Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.3.3.5 Gyroscope ..................................................................4-20
4.3.3.6 Pause Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.3.3.7 Electric Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.3.3.8 Buzzer .....................................................................4-23
4.3.3.9 Wheels .....................................................................4-24
4.3.3.10 Safety Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.3.3.11 Emergency Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.3.12 Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.3.3.13 Statistics ...................................................................4-28
4.3.3.14 BarnDoor ..................................................................4-29
4.3.4 MachineInfo ..........................................................................4-30
4.3.5 ManualControl .......................................................................4-30
4.3.6 Routes ................................................................................4-33
4.3.7 FeedOptions .........................................................................4-33
4.3.8 DayPlanning ..........................................................................4-36
4.3.9 Alarms ................................................................................4-37
4.3.10 Settings ...............................................................................4-39
4.3.10.1 Machine Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41
4.3.10.2 Machine Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41
4.3.10.3 Wheels .....................................................................4-42
4.3.10.4 Wifi Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4.3.10.5 Backup .....................................................................4-43
4.3.10.6 Logs ........................................................................4-44
4.3.10.7 Software Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4.3.10.8 Language ..................................................................4-45
4.3.10.9 About ......................................................................4-46
4.3.11 Logout ................................................................................4-46
4.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46
4.4.1 Actions, Routes, Day Planning and Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.4.2 ControlSystem .......................................................................4-47
5 First use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
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6.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Install the Lely Control Plus App on the Smartphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Rename the Machine on the Smartphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.4 Set the Farmer Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.5 Open or Close the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.6 Switch the Machine ON or OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.7 Pair the Machine with the Smartphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.8 Start the Lely Control Plus App on the Smartphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.9 Manually control the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.10 Drive the Machine to the Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
6.11 Set Feed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
6.11.1 Edit Feed Groups and set Feed Push Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.11.2 Assign Feed Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.12 Modify Actions of an existing Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
6.13 Make a Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
6.14 Copy a Backup File from the Smartphone to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
6.15 Copy a Backup File from a PC to the Smartphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
6.16 Create a Day Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
6.17 Put the Machine into Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
6.18 Pause the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
6.19 Take the Machine out of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
6.20 Disconnect the Smartphone from the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
6.21 Manually start a Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
6.22 Reset the Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
6.23 Drive the Machine when the Bumper is blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
6.24 Hoist the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Preventive Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3.1 Examine the Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3.2 Clean the Charging Strips and the Charging Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.3.3 Examine and Clean the Ultrasonic Sensor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3.4 Clean the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3.5 ExaminetheSkirt ...................................................................... 7-5
7.3.6 Adjust the Ultrasonic Sensor Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.3.7 Examine the Drive Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.3.8 Calibrate the Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.3.9 Test the Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
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14 Table of Contents
7.3.10 Examine and replace the metal Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.3.11 Test the Inductive Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.3.12 Test the Barn Door Control Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.3.13 Set the Gyroscope Target Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Create a Robot Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 Troubleshooting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3.1 Troubleshooting Table Juno Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3.2 Troubleshooting Table Juno Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4 Reset the Machine when it is connected to the Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
9 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.1 Dimensions Feed Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Dimensions Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
10 CE Questionnaire Barn Door Supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12 WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
13.1 EC Declaration of Conformity –Feed Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1
13.2 UKCA Declaration of Conformity –Feed Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-2
13.3 EC Declaration of Conformity –Door Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-3
13.4 UKCA Declaration of Conformity –Door Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-4
Index
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Lely Juno 1-1
1 Lely Juno
1.1 The Lely Juno Feed Pusher
The Juno Feed Pusher is a battery-driven vehicle that pushes the forage towards the feed fence of the
barn. This gives the cows better access to more fresh food through the day. The rotating lower part of the
side of the feed pusher pushes the forage against the feed fence while the machine drives along the feed
alley.
The information in this manual is for operators. The operator uses the information to operate the feed
pusher. The operator also uses the information to do maintenance.
The operator must read the operating instructions for daily operation and for the setup of a day planning.
He must also read the maintenance and troubleshooting sections for preventive and basic corrective
maintenance instructions.
The operator should refer to the description and the operation section for background information. The
operator must also read and understand the safety instructions in the section 'Safety'.
1.2 Intended Use
The Juno is designed as an autonomous driving machine to push cattle feed towards the feed fence in a
barn.
The feed pusher has been built exclusively for pushing cattle feed lying on the ground of a barn with a
level concrete floor (= proper use). Usage going beyond that does not constitute proper use. The
manufacturer is not liable for damage resulting from improper use; the operator only bears the risk.
Intended use also implies that the instructions and rules prescribed by the manufacturer are obeyed.
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INTENTIONALLY BLANK
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1-2 Lely Juno
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Safety 2-1
2 Safety
2.1 Introduction
The Juno Feed Pusher is an automated machine. Therefore it is of the utmost importance to obey all
safety instructions.
2.2 Signal Icons
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The signal
word for each message uses the following guidelines:
Danger
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Warning
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Caution
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Notice
Is used to address practices not related to physical injury e.g. property
damage.
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2-2 Safety
Tip
Indicates information that may help the reader, but not hazard related.
2.3 Safety Instructions
YOU are responsible for the SAFE operation and maintenance of your machine. YOU must make sure that
you and anyone else who is going to operate, maintain or work in the vicinity of the machine knows all the
related SAFETY information in this manual.
YOU are the key to safety. Good safety practices protect you and the people around you. Make these
practices a working part of your safety program. Make sure that EVERYONE who operates, maintains or
works near the machine obeys the safety precautions. Do not risk injury or death by ignoring good safety
practices.
•Owners must train operators before they operate the machine. This training must be repeated at least
annually.
•The operator must read, understand and obey all safety and operating instructions in the manual.
•A person who has not read and understood all safety and operating instructions is not permitted to
operate the machine.
•Do not modify the equipment in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the equipment and persons.
•Only use approved spare parts and make sure that they are only installed by authorized technicians.
The hazards in the operating zone and working area pose a risk of fatal
injury to unauthorized persons.
Unauthorized persons who do not satisfy the requirements described
herein are not aware of the hazards in the work area. Unauthorized
persons are therefore at risk of serious or fatal injury.
•Keep unauthorized persons away from the operating zone and work
area.
•If in doubt, approach unauthorized persons and ask them to leave the
operating zone and work area.
•Stop work as long as unauthorized persons are within the operating
zone and work area.
2.3.1 General Safety
•An authorized technician must install the machine and its optional components.
•Read and understand the manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
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Safety 2-3
•Only trained persons are permitted to operate the machine.
•A first-aid kit must be available near the machine. Store in a highly visible place.
•A carbon dioxide or foam fire extinguisher must be available near the machine. Store in a highly visible
place.
•Install all protective covers before you operate the machine.
•Wear the correct protective clothing and equipment.
•When the buzzer is defect, make sure it is being repaired before putting the machine into operation
again.
•When a part on the machine is broken or missing, take the machine out of operation. Make sure the
part is repaired before you put the machine into operation again.
•Disconnect and isolate the electrical power supply, before you clean or do maintenance on the
machine.
•Do not stand or sit on the machine (not when it is standing still and not when it is driving).
•Know the emergency medical center number for your area.
•Contact your nearest Lely service provider if you have any questions.
•Review safety related items with all operators frequently (annually).
2.3.2 Electrical Safety
•Only an authorized electrician must install the electrical power supply and grounding for the charging
station of the Juno.
•Make sure the electrical power supply and grounding meet local rules and regulations.
•Replace any damaged electrical lines, conduits, switches and components immediately.
•Switch the power OFF with the OFF button before you start to work on the system.
•Pull the plug from the socket before you start to work on the charging station.
2.3.3 Operating Safety
•Read and understand this manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
•Only trained persons are permitted to operate the machine.
•Make sure all covers are installed before you operate the machine.
•Only operate the machine in a closed and marked feed alley.
•Remote operation of the smartphone or tablet by remote desktop software (such as, but not limited
by, Teamviewer) is strictly forbidden to avoid dangerous situations. Make sure the machine is in your
line of sight.
•The machine shall be operated under supervision only or in areas that are not accessible for
unauthorized people, especially small children.
•Make sure you have a clear overview of the machine when you manually drive it.
•Keep hands, feet, hair and clothing away from all moving parts.
•Never touch the bumper when the machine is in operation to avoid an electric shock.
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5.4303.8558.0 -
2-4 Safety
•Review safety related items with all operators frequently (annually).
•Make sure the slope of the floor is no more than 8.5° (15 cm per 100 cm) when the machine travels.
Make sure no slopes are present when the machine pushes feed.
•Contact your nearest Lely service provider if you have any questions.
•The machine weighs approximately 635 kg (1400 lb). Always use the correct hoisting equipment when
you hoist the machine. Refer to the manual that comes with the hoisting eye for correct hoisting of the
machine.
•Do not tow the machine to prevent damage to the machine electronics by power dissipation.
•The manual of the hoisting eye must be stored with the hoisting eye. If the manual of the hoisting eye
is lost contact your local Lely service provider.
Figure 3. Area with electric pulse
KEY: 1. Bumper with electric pulse
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