Lenze i510 Series User manual

Inverter
Inverter i510 Cabinet 0.25 ... 22 kW
Conguraon | Commissioning | Service | EN
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Phone: [phone] - Fax: [phone] - Web: www.actechdrives.com - Email: [email protected]

Contents
1 General informaon 8
1.1 Read rst, then start 8
2 Safety instrucons 9
2.1 Basic safety measures 9
3Mounng 10
3.1 Mechanical installaon 10
4 Commissioning 13
4.1 Before inial switch-on 13
4.2 Operator-process interfaces 14
4.3 Establishing the connecon between the inverter and »EASY Starter« 15
4.4 Parameter seng 16
4.4.1 General notes on parameters 17
4.4.2 Basic inverter sengs 18
4.4.3 Basic motor sengs 20
4.4.4 Funcon assignment of the inputs and outputs 21
4.5 Keypad parameter list 24
5Diagnoscs and fault eliminaon 42
5.1 LED status displays 42
5.2 Keypad fault display43
5.3 Diagnoscs 44
5.3.1 Logbook 45
5.3.2 Error history buer 46
5.3.3 Inverter diagnoscs 48
5.3.4 Network diagnoscs 53
5.3.4.1 CANopen diagnoscs 54
5.3.4.2 Modbus diagnoscs 57
5.3.5 Diagnoscs of the inputs and outputs 57
5.3.5.1 Digital inputs and outputs 57
5.3.5.2 Analog inputs and outputs 58
5.3.6 Process controller status 60
5.3.7 Device idencaon 60
5.3.8 Device overload monitoring (i*t) 61
5.3.9 Heatsink Temperature Monitoring 62
5.3.10 Diagnoscs mer 62
5.4 Short overview of all error codes 63
6 Basic seng 66
6.1 Mains voltage 67
6.2 Control source selecon 69
6.3 Selecon of setpoint source 70
6.3.1 Keypad setpoint default seng 71
6.4 Starng/stopping performance 72
6.4.1 Starng performance 72
6.4.2 Stopping performance 72
6.5 Frequency limits and ramp mes 73
6.6 Quick stop 74
6.7 S-shaped ramps 75
6.8 Opcal device idencaon 76
Contents
3
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7 Motor control 77
7.1 Motor data 78
7.2 Motor control selecon 81
7.2.1 V/f characterisc control 81
7.2.1.1 Linear V/f characterisc 82
7.2.1.2 Square-law V/f characterisc 82
7.2.2 Sensorless vector control (SLVC) 82
7.3 Opmisaon of motor control 84
7.3.1 Voltage boost84
7.3.2 Skip frequencies 84
7.3.3 Opmising the stalling behaviour 86
7.3.4 Slip compensaon 87
7.3.5 Oscillaon damping 88
7.4 Opmisaon of the control loops 89
7.4.1 Speed controller 89
7.4.2 Imax controller 89
7.4.3 Current controller 89
7.5 Motor rotang direcon 90
7.6 Switching frequency changeover 91
7.7 Motor protecon 92
7.7.1 Motor overload monitoring (i²*t) 92
7.7.2 Current limits 93
7.7.3 Ulmate motor current 94
7.7.4 Motor phase failure detecon 94
7.7.5 Motor speed monitoring 95
Contents
4
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8Conguring the network 96
8.1 General network sengs 97
8.2 Predened process data words 104
8.2.1 Device prole CiA402 105
8.2.2 AC Drive Prole 106
8.2.3 Lenze LECOM prole 107
8.2.4 Further process data 108
8.3 Acyclic data exchange 111
8.4 CANopen 112
8.4.1 CANopen introducon 112
8.4.2 CANopen node address 112
8.4.3 CANopen baud rate 113
8.4.4 CANopen inialisaon 113
8.4.5 CANopen diagnoscs 114
8.4.6 CANopen emergency telegram 115
8.4.7 CANopen heartbeat protocol 115
8.4.8 CANopen process data objects 117
8.4.9 CANopen data mapping 120
8.4.10 CANopen service data objects 122
8.4.11 CANopen error responses 124
8.4.12 CANopen diagnosc counter 125
8.4.13 CANopen LED status displays 126
8.4.14 Reseng the CANopen interface 126
8.5 Modbus 127
8.5.1 Modbus introducon 127
8.5.2 Modbus node address 127
8.5.3 Modbus baud rate 128
8.5.4 Modbus data format128
8.5.5 Modbus me-out monitoring 128
8.5.6 Modbus diagnoscs 128
8.5.7 Modbus funcon codes 131
8.5.8 Modbus data mapping 132
8.5.9 Modbus LED status displays 136
8.5.10 Reset Modbus interface 136
8.5.11 Modbus response me 136
8.5.12 Short setup of Modbus 137
9Conguring the process controller 138
9.1 Basic process controller sengs 139
9.2 Process controller - idle state and rinse funcon 142
9.2.1 Process controller idle state 142
9.2.2 Process controller rinse funcon 143
Contents
5
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10 Addional funcons 144
10.1 Device Commands 145
10.1.1 Restoring the Lenze sengs 145
10.1.2 Saving/loading the parameter sengs 146
10.1.3 Device commands for parameter change-over 148
10.1.4 Inialising the network interface 149
10.1.5 Updang the memory module data format 149
10.1.6 Delete logbook 150
10.2 Keypad 151
10.2.1 Keypad language Selecon 151
10.2.2 Keypad setpoint increment 151
10.2.3 Keypad scaling of speed display151
10.2.4 Keypad status display 152
10.3 DC braking 153
10.4 Brake energy management 155
10.4.1 Stopping the deceleraon ramp funcon generator 156
10.4.2 Inverter motor brake 157
10.5 Load loss detecon 158
10.6 Access protecon 159
10.6.1 Write access protecon 160
10.7 Favorites 162
10.7.1 Accessing the "Favorites" with the keypad 162
10.7.2 Favorites parameter list (default seng) 162
10.7.3 Conguring the "Favorites" 163
10.8 Parameter change-over 167
10.9 Device prole CiA402 177
10.10 Holding brake control 180
10.11 Flying restart funcon 182
10.12 Fault conguraon 183
10.13 Parameter for engineering tools 184
Contents
6
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11 Flexible I/O conguraon 186
11.1 Control source change-over 187
11.2 Controller enable, starng & stopping, reversal 188
11.3 Setpoint change-over 193
11.3.1 Priority of the setpoint sources 193
11.3.2 Analog input setpoint source 193
11.3.3 Keypad setpoint source 194
11.3.4 Network setpoint source 194
11.3.5 Setpoint source of preset setpoints 195
11.3.6 Motor potenometer setpoint source 198
11.4 Reset error 201
11.5 Acvang DC braking manually 202
11.6 Releasing holding brake manually 203
11.7 Acvang ramp 2 manually 204
11.8 Triggering a user-dened fault 205
11.9 Funcons for parameter change-over 206
11.10 Process controller funcon selecon 207
11.11 Frequency threshold for "Frequency threshold exceeded" trigger 209
11.12 Conguraon of digital inputs 210
11.13 Conguraon of analog inputs 211
11.13.1 Analog input 1 211
11.13.2 Analog input 2 213
11.14 Conguraon of digital outputs 215
11.14.1 Relay 215
11.14.2 Digital output 1 218
11.14.3 NETWordOUT1 status word 218
11.15 Conguraon of analog outputs 221
11.15.1 Analog output 1 221
12 Technical data223
12.1 Standards and operang condions 223
12.2 Rated data225
12.2.1 Connecon to the 230 V system 225
12.2.2 Connecon to the 400 V system 225
13 Appendix 226
13.1 Changing the parameter sengs using the keypad 226
13.2 Parameter aribute list 229
Contents
7
Phone: [phone] - Fax: [phone] - Web: www.actechdrives.com - Email: [email protected]

1 General informaon
1.1 Read rst, then start
WARNING!
Read this documentaon thoroughly before carrying out the installaon and commissioning.
▶Please observe the safety instrucons!
Information and tools with regard to the Lenze products can be found on the
Internet.
General informaon
Read rst, then start
8
Phone: [phone] - Fax: [phone] - Web: www.actechdrives.com - Email: [email protected]

2 Safety instrucons
2.1 Basic safety measures
Please observe the specic notes in the other chapters!
Notes used:
DANGER!
This note refers to an imminent danger which, if not avoided, may result in death or serious
injury.
WARNING!
This note refers to a danger which, if not avoided, may result in death or serious injury.
CAUTION!
This note refers to a danger which, if not avoided, may result in minor or moderate injury.
NOTICE!
This note refers to a danger which, if not avoided, may result in damage to property.
Safety instrucons
Basic safety measures
9
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3Mounng
3.1 Mechanical installaon
Dimensions I51AE 0.25 kW ... 0.37 kW
All dimensions in mm
Mounng
Mechanical installaon
10
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