Lenze 8200 vector User manual

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SM
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Instra

EDH8200UE
00406193
Manual
S
=Global Drive
Frequency inverters 8200
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This Manual is valid for 82XX controllers as of version:
33.820X- E- 1x. 1x (8201 - 8204)
33.8202- E- 1x. 1x -V002 Reducedassemblydepth(8202)
33.821X- E- 0x. 1x (8211 - 8218)
33.821X- E- 1x. 2x (8211 - 8218)
33.821X- C- 1x. 2x -V003 Coldplate (8215 - 8218)
33.821X- E- 3a. 3x -V020 HVAC (8211 - 8218)
33.822X- E- 0x. 0x (8221 - 8227)
33.822X- C- 1x. 2x -V003 Coldplate (8221 - 8222)
33.822X- E- 3a. 3x -V020 HVAC (8221 - 8227)
33.824X- E- 1x. 1x (8241 - 8246)
33.824X- C- 1x. 1x -V003 Coldplate (8241 - 8246)
33.824X- E- 3a. 3x -V020 HVAC (8241 - 8246)
Type
Design:
B = Module
C=Coldplate
E = Built-in unit IP20
Hardware version and index
Software version and index
Variant
Explanation
revised
Edition of: 01/1999
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Contents of the Manual
Part Contents Material
number Edition of Note
ATable of contents
Preface and general information
Safety information
406181 01/99
BTechnical data
Installation 406182 01/99
CCommissioning
Duringoperation 406183 01/99
DConfiguration 406184 01/99
D1 Code table for series “Standard” 406185 01/99
D2 Code table for series “HVAC” 406186 01/99
ETroubleshooting and
fault elimination
Maintenance
406187 01/99
FNetwork of several drives 406188 01/99
399907 02/98 Operating Instructions for regenerative power supply
unit 9340
GApplication of brake units 393658 12/96 Operating Instructions for brake unit 8250
394036 01/97 Operating Instructions for brake unit 9350
HAutomation 404788 11/98 Operating Instructions for fieldbus module 2102
393434 12/96 Operating Instructions for fieldbus module 2111
394179 01/97 Operating Instructions for fieldbus module 2131
402381 06/98 Operating Instructions for fieldbus module 2171/2172
391883 08/96 Operating Instructions PTC input module 8274
391882 08/96 OperatingInstructionsI/O module 8275
402956 11/96 Flyer: PC software Global Drive Control
IAccessoriesandmotors 406189 01/99 Overview
403236 12/96 Catalog: Frequencyinverter8200
401950 11/96 Flyer: Three-phase AC motors
KSelection help
Application examples 406190 01/99
LSignal-flow charts 406191 01/99
MGlossary
Table of keywords 406192 01/99
N
O
P
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C ontrolTerm inals
UVW
E2
39 E1 28 20
9
K12
K14 K11
8762
K24
PE
UVW
L1 L2 L3
+U G -U G
T1 T2
PE
E3
E4 K22 K21
SH PRG
STP
RUN
PAR2 0VLVIM AXDBTEM P
PAR1
LO A D
SET
A
%
Hz
Typ Id .-N R F e rt.-N r S erien-N r. Eingang1 Eingang2
Lenze
Po stfach 101352 ,31763 H A M E LN
M ains-/M otorconnection
820X/821X
822X/824X
M ains connection and
D C connection
D etachable operating m odule,
as alternative
Fieldbus
C ontrolterm inals
M otorconnection
Screen connection
Screen-sheetm otorcables
Screen-sheetcontrolconnections
Screen-sheetm ains connection
INTERBUS
Therm al-contactconnection
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Contents
8200SHB0199 i
Part A
1 Preface and general information 1-1...............................
1.1 How to use this Manual 1-1...........................................
1.1.1 Terminology used 1-1.......................................
1.2 Scope of delivery 1-1................................................
1.3 Legalregulations 1-3................................................
1.4 EC Directives/Declarationof Conformity 1-4................................
1.4.1 What is the purpose of EC directives? 1-4.........................
1.4.2 What does the CE mark imply? 1-4.............................
1.4.3 EC Low-Voltage Directive 1-5.................................
1.4.4 EC Directive Electromagnetic Compatibility 1-7.....................
1.4.5 EC MachineryDirective 1-11...................................
2 Safety information 2-1..........................................
2.1 Generalsafetyinformation 2-1.........................................
2.2 Layout of the safety information 2-2.....................................
2.3 Residualhazards 2-2................................................
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Contents
8200SHB0199ii
Part B
3 Technical data 3-1.............................................
3.1 Overview of types 3-1...............................................
3.2 Features 3-2......................................................
3.3 General data/application conditions 3-4...................................
3.4 Rated data (Operation with 150 %overload) 3-5.............................
3.4.1 Types 8201 to8204 3-5.....................................
3.4.2 Types 8211 to8214 3-6.....................................
3.4.3 Types 8215 to8218 3-8.....................................
3.4.4 Types 8221 to8224 3-10.....................................
3.4.5 Types 8225 to8227 3-12.....................................
3.4.6 Types 8241 to8243 3-14.....................................
3.4.7 Types 8244 to8246 3-16.....................................
3.5 Rated data (Operation with 120 %overload) 3-18.............................
3.5.1 Operating conditions 3-18.....................................
3.5.2 Types 821X 3-18...........................................
3.5.3 Types 822X 3-19...........................................
3.5.4 Types 824X 3-20...........................................
3.6 Fusesandcable cross-sections 3-21.....................................
3.6.1 Operation of controllers in UL-approved systems 3-21.................
3.6.1.1 Protection of the motor cables 3-21...................
3.6.2 Single driveswith150 %overload 3-22...........................
3.6.3 Single driveswith120 %overload 3-23...........................
3.7 Analog plug-in module 8279IB 3-24......................................
3.7.1 Features 3-24.............................................
3.8 Dimensions 3-25....................................................
3.8.1 Analog plug-in module 3-25...................................
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Contents
8200SHB0199 iii
4 Installation 4-1................................................
4.1 Mechanical installation 4-1............................................
4.1.1 Important notes 4-1........................................
4.1.2 Standard assembly with fixing rails or fixing brackets 4-3..............
4.1.2.1 Types 8201 to8204 4-3..........................
4.1.2.2 Type 8202-V002 (reducedassemblydepth) 4-3..........
4.1.2.3 Types 8211 to8214 4-4..........................
4.1.2.4 Types 8215 to8218 4-5..........................
4.1.2.5 Types 8221 to8227 4-6..........................
4.1.2.6 Types 8241 to8246 4-7..........................
4.1.3 DIN-rail assembly 4-8.......................................
4.1.3.1 Types 8201 to8204 4-8..........................
4.1.3.2 Types 8211 to8214 4-9..........................
4.1.4 Assembly with thermally separated power stage
(”push-through technique”) 4-10................................
4.1.4.1 Types 8215 to8218 4-11..........................
4.1.4.2 Types 8221 to8227 4-12..........................
4.1.4.3 Types 8241 to8246 4-13..........................
4.1.5 Assemblyof the variant 82XX-V003 ”coldplate” 4-14.................
4.1.5.1 General 4-14...................................
4.1.5.2 Demandsonthe cooler 4-15........................
4.1.5.3 Thermal performance of the system 4-16...............
4.1.5.4 Assemblypreparations 4-17........................
4.1.5.5 Assemblyof 821X-C-V003 4-18.....................
4.1.5.6 Assemblyof 822X-C-V003 4-21.....................
4.1.5.7 Assemblyof 824X-C-V003 4-22.....................
4.1.6 Assemblywithmains filter 4-23.................................
4.1.7 Assembly of the analog plug-in module 8279IB 4-24..................
4.2 Electrical installation 4-25.............................................
4.2.1 Operator’ssafety 4-25.......................................
4.2.2 Protection of the controllers 4-26...............................
4.2.3 Motor protection 4-26.......................................
4.2.4 Mains types/mains conditions 4-27..............................
4.2.5 Combination with compensation equipment 4-27.....................
4.2.6 Specification of the cables used 4-27.............................
4.2.7 Power connections 4-28......................................
4.2.7.1 Mains connection 4-28............................
4.2.7.2 Motor connection 4-29............................
4.2.7.3 Connection of a brake unit 4-34......................
4.2.7.4 Connection plan 820X 4-35.........................
4.2.7.5 Connection plan 821X 4-36.........................
4.2.7.6 Connection plan 822X/824X 4-37....................
4.2.8 Control connections 4-38.....................................
4.2.8.1 Control cables 4-38..............................
4.2.8.2 Assignment of the control terminals 4-38...............
4.2.8.3 Connection diagrams 4-41.........................
4.2.8.4 Connection diagrams: Analog plug-in module 4-42........
4.3 Installation of a CE-typical drive system 4-43................................
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Contents
8200SHB0199iv
Part C
5 Commissioning 5-1............................................
5.1 Before switching on 5-1..............................................
5.2 Short commissioning (factory setting) 5-2..................................
5.2.1 Switch-on sequence 5-2.....................................
5.2.2 Factory setting of the most important drive parameters 5-2............
5.3 Adapt machine data 5-3..............................................
5.3.1 Determine speed range (fdmin, fdmax) 5-3........................
5.3.2 Settingof accelerationanddecelerationtimes(Tir, Tif) 5-4.............
5.3.3 Setting of current limit values (Imax limits) 5-5......................
5.4 Optimisation of the operating behaviour 5-6................................
5.4.1 Select control mode 5-6.....................................
5.4.2 Optimising operating modes 5-8...............................
5.4.2.1 Optimising motor-current control (C014 = -4-) 5-8.......
5.4.2.2 Optimise V/f-characteristic control with auto boost
(C014 = -0-/-1-) 5-10............................
5.4.2.3 Optimise V/f-characteristic control with constant Vmin boost
(C014 = -2-/-3-) 5-12............................
5.4.2.4 Normalisation of an application datum 5-15.............
5.4.3 Operation with PID controller 5-16...............................
5.5 Application examples for PID controllers 5-18................................
5.5.1 Pump application with pressure control 5-18........................
5.5.2 Pump application with level control 5-21...........................
5.5.3 Dancer-position control (line drive) 5-23...........................
5.5.4 Air conditioning system 5-26...................................
6 During operation 6-1...........................................
6.1 Operating information 6-1............................................
6.1.1 General 6-1..............................................
6.1.2 822X/824X 6-2...........................................
6.1.3 8218-V003 6-2...........................................
6.2 Display of the controller status 6-2......................................
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Contents
8200SHB0199 v
Part D
7 Configuration 7-1..............................................
7.1 8201BBoperatingmodule 7-2.........................................
7.2 Structure of the operating program 7-4...................................
7.2.1 Operating level 7-4........................................
7.2.2 Code level 7-4............................................
7.2.3 Parameterlevel 7-5........................................
7.3 Change and store parameters 7-5.......................................
7.3.1 Change andstore parameterswiththe 8201BB operating module 7-6.....
7.3.2 Change and store parameters with fieldbus modules. 7-8..............
7.3.3 Dynamic parameter change 7-8...............................
7.4 Operating functions 7-9..............................................
7.4.1 Operating mode 7-9........................................
7.4.2 Working with parameter sets 7-10...............................
7.4.3 Change parameter set via DC-bus voltage 7-12.....................
7.4.3.1 AC-motorbrakingbymeansofparameterset changeover 7-12
7.4.3.2 Automatic parameter set changeover for controlled
deceleration in the event of mains failure 7-13...........
7.5 Control functions 7-15................................................
7.5.1 Speed range (fdmin, fdmax) 7-15...............................
7.5.2 Accelerationanddecelerationtimes Tir, Tif 7-16.....................
7.5.3 Current limit values (Imax limit values) 7-17........................
7.5.4 Current limitation controller (Imax controller) 7-18....................
7.5.5 Control mode 7-19.........................................
7.5.6 V/f characteristic 7-22.......................................
7.5.6.1 V/f-rated frequencyfdr 7-22........................
7.5.6.2 Vminsetting 7-24................................
7.5.7 Configuration 7-26..........................................
7.5.8 Motor data detection 7-27....................................
7.5.9 Running optimisation 7-28....................................
7.5.9.1 Slipcompensation 7-28...........................
7.5.9.2 Chopper frequency 7-29...........................
7.5.9.3 Oscillation damping 7-31..........................
7.5.9.4 Ramp function generator S-shape 7-32................
7.5.9.5 Skipfrequencies 7-33.............................
7.5.10 PIDcontrolleras processcontroller 7-34..........................
7.5.10.1 Reset integral component and influence 7-38............
7.5.10.2 Setpoint selection for the process controller 7-38..........
7.5.10.3 Frequency precontrol 7-39.........................
7.5.10.4 Frequencysettingrange 7-39.......................
7.5.11 Setpoint input 7-40.........................................
7.5.11.1 Analog setpoint input 7-40.........................
7.5.11.2 Setpoint input using the keypad 7-42..................
7.5.11.3 Setpoint input via JOG frequencies 7-43................
7.5.11.4 Setpoint input via function ”Motor potentiometer” 7-44......
7.5.11.5 Setpoint input via of the function ”Motor potentiometer in
combination with JOG value” 7-46....................
7.5.11.6 Setpoint sum 7-47...............................
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Contents
8200SHB0199vi
7.5.12 Controllerenable RFR 7-48....................................
7.5.13 Start conditions/flying-restart circuit 7-49..........................
7.5.14 Function of the inputs to be configured block by block 7-50.............
7.5.14.1 Level inversion for digital inputs 7-52..................
7.5.14.2 Priority mask for digital inputs 7-53...................
7.5.14.3 Change of the direction of rotation (CW/CCW) 7-54........
7.5.14.4 Quick stopQSP 7-55.............................
7.5.14.5 DC-injectionbrake (DCB) 7-56.......................
7.5.14.6 Parameterset changeoverPAR 7-58..................
7.5.14.7 TRIPset 7-58..................................
7.5.14.8 Manual/remote changeover 7-59.....................
7.5.14.9 Digital frequency input 7-60.........................
7.5.15 Indirect torque limitation 7-61..................................
7.6 Display functions 7-62................................................
7.6.1 Displayvalues 7-62.........................................
7.6.2 Switch-on display 7-62.......................................
7.6.3 Normalisation of an application datum 7-63........................
7.6.4 Elapsed operating time meter 7-64..............................
7.6.5 Software versionandcontrollertype 7-64..........................
7.7 Monitoring functions 7-65.............................................
7.7.1 Relay outputs 7-65.........................................
7.7.2 Analog output 7-69.........................................
7.7.3 Thermal motor monitoring 7-71.................................
7.7.3.1 I2 xt monitoring 7-71.............................
7.7.3.2 PTC input 7-72.................................
7.7.4 Motor-phase failure detection 7-73..............................
Part D1
7.8 Code table for “Standard” series 7-77.....................................
Part D2
7.9 Code table for “HVAC” series 7-85.......................................
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Contents
8200SHB0199 vii
Part E
8 Troubleshooting and fault elimination 8-1...........................
8.1 Troubleshooting 8-1.................................................
8.1.1 Display at the controller 8-1..................................
8.1.2 Display at the operating module 8-1.............................
8.1.3 Maloperation of the drive 8-2.................................
8.2 Fault analysis with the history buffer 8-2..................................
8.3 Fault messages 8-2.................................................
8.4 Reset of fault messages 8-4...........................................
9 Maintenance 9-1..............................................
9.1 Maintenance services 9-1............................................
9.2 Service addresses 9-2...............................................
Part F
10 Network of several drives 10-1....................................
10.1 Function 10-1......................................................
10.2 Conditions for trouble-free network operation 10-2............................
10.2.1 Possible combinations 10-2...................................
10.2.2 Mains connection 10-3.......................................
10.2.2.1 Cable protection/cable cross-section 10-3..............
10.2.2.2 Mains choke/mains filter 10-3.......................
10.2.2.3 Controller protection 10-3..........................
10.2.3 DC-bus connection 10-4......................................
10.2.4 Fusesandcable cross-sections fora network of severaldrives 10-6.......
10.2.5 Protectioninnetworksofseveraldrives 10-7.......................
10.3 Selectionbasics 10-9................................................
10.3.1 Conditions 10-9............................................
10.3.2 Selectionexample for 4 drives 10-12..............................
10.3.2.1 Supply only via controllers 10-12......................
10.3.2.2 Supply by means of 934Xsupply and feedback module 10-13.
10.4 Central supply 10-14..................................................
10.4.1 Central supply of 820X 10-14...................................
10.4.2 Central supply via 934Xfor 821X/822X/824X/93XX 10-15...............
10.5 Decentral supply 10-16................................................
10.5.1 Decentral supply for 820X 10-16.................................
10.5.2 Central supply for 821X/822X/824X/93XX/934X 10-17.................
See also table of contents of the attached Operating Instructions
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Contents
8200SHB0199viii
Part G
11 Application of brake units
See: Table of contents of the attached Operating Instructions
Part H
12 Automation
See: Table of contents of the attached Operating Instructions
Part I
13 Accessories (Survey) 13-1........................................
13.1 Accessories for all types 13-1...........................................
13.2 Software 13-1.....................................................
13.3 Type-specific accessories 13-2..........................................
13.3.1 Types 820X 13-2...........................................
13.3.2 Types 821X 13-3...........................................
13.3.3 Types 822X 13-4...........................................
13.3.4 Types 824X 13-5...........................................
Part K
14 Selection help 14-1.............................................
15 Application examples 15-1.......................................
15.1 Pump application with pressure control 15-1................................
15.2 Pump application with level control 15-4...................................
15.3 Dancer-position control (line drive) 15-6....................................
15.4 Air conditioning system 15-8...........................................
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Contents
8200SHB0199 ix
Part L
16 Signal-flow charts 16-1..........................................
16.1 Signal-flowchart for types 820X 16-2.....................................
16.1.1 Control structure 16-2.......................................
16.1.2 Inverter control 16-3........................................
16.1.3 Monitorings 16-3...........................................
16.2 Signal-flowchartsfor types821X/822X/824X 16-4............................
16.2.1 Control structure control mode V/f control 16-4......................
16.2.2 Control structure control mode motor current control 16-5..............
16.2.3 Inverter control 16-6........................................
16.2.4 Monitorings 16-6...........................................
16.3 Signal-flowchartsfor types821X/822X/824X-HVAC 16-7.......................
16.3.1 Processandspeedcontroller for C005 = -0- 16-7...................
16.3.2 Processandspeedcontroller for C005 = -1- ... -7- 16-8...............
Part M
17 Glossary 17-1..................................................
18 Table of keywords 18-1..........................................
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Contents
8200SHB0199xArtisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

EDS8200U--A
00406181
Manual
Part A
Table of contents
Preface and general information
Safety information
=Global Drive
Frequency inverters 8200
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

This Manual is valid for 82XX controllers as of version:
33.820X- E- 1x. 1x (8201 - 8204)
33.8202- E- 1x. 1x -V002 Reducedassemblydepth(8202)
33.821X- E- 0x. 1x (8211 - 8218)
33.821X- E- 1x. 2x (8211 - 8218)
33.821X- C- 1x. 2x -V003 Coldplate (8215 - 8218)
33.821X- E- 3a. 3x -V020 HVAC (8211 - 8218)
33.822X- E- 0x. 0x (8221 - 8227)
33.822X- C- 1x. 2x -V003 Coldplate (8221 - 8222)
33.822X- E- 3a. 3x -V020 HVAC (8221 - 8227)
33.824X- E- 1x. 1x (8241 - 8246)
33.824X- C- 1x. 1x -V003 Coldplate (8241 - 8246)
33.824X- E- 3a. 3x -V020 HVAC (8241 - 8246)
Type
Design:
B = Module
C=Coldplate
E = Built-in unit IP20
Hardware version and index
Software version and index
Variant
Explanation
revised
Edition of: 01/1999
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Preface and general information
8200SHB0199 1-1
1 Preface and general information
1.1 How to use this Manual
-This Manual completes the Operating Instructions for 82XXfrequency
inverters.
-It contains the Operating Instructions and additional information on planning,
adaptability and the accessories valid at the time of printing.
- In case of doubt, refer to the Operating Instructions delivered with the
82XX frequency inverters.
-The Manual is a help to select and adapt the 82XX frequency inverters and
the accessories to ensure safe and trouble-free operation. It contains safety
information which must be observed.
-The Manual must always be in a complete and perfectly readable state.
1.1.1 Terminology used
Term In the following text used for
82XX Anyfrequencyinverterof the series 8200, 8210, 8220, 8240
Controllers 82XXfrequency inverter
Drive system Drive systems with 82XXfrequencyinverters and other Lenze drive components
1.2 Scope of delivery
Scope of delivery Important
- 1 82XX frequency inverter
- 1 Operating Instructions
- 1 accessory kit (components and pieces
for mechanical andelectrical installation)
Afterreceptionofthe delivery, check immediatelywhether the scope
of supply matches the accompanying papers. Lenze does not accept
any liabilityfor deficiencies claimed subsequently.
Claim
- visible transport damage immediately to the forwarder.
- visible deficiencies/incompleteness immediately to your Lenze
representative.
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Preface and general information
8200SHB01991-2
Accessory kit
820X 821X 821X-V003 8221
8222
8223
8224
8225 8226 8227 8221-V003 8222-V003 824X 824X-V003
7-pole socket connectors for
control cables 2 2 2 2 2 2 2 2 2
3-pole socket connectors for
relay output K2 - - - 1 1 1 1 1 1
Fixing rails 2 2 2 - - - - 2 -
Fixing units incl. screws for
fixing the inverter to the
housing
- - - 4 4 - - - -
PG diaphragmgland 21 - - - 1 1 1 1 - -
Screensheet for control
cables incl. fixing screw - - - 1 1 1 1 1 1
Screensheet for motor cable
incl. two fixing screws - - - 1 1 1 1 1 1
Hexagon nuts incl. washers
and spring-lock washers for
the electrical connection of
the power stage
- - - 8M6 8M8 8M10 8M6 - -
Heat-conducting paste - - 1 tube ---1 tube -1 tube
Gasket - - 1 - - - 1 - 1
Tightening frame - - 1 - - - 2 - 2
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Preface and general information
8200SHB0199 1-3
1.3 Legal regulations
Identification Nameplate CE-identification Manufacturer
I
d
e
n
t
i
f
i
c
a
t
i
o
n
Lenze controllers are unambiguously
designated by the contents of the
nameplate.
Conforms to the EC Low Voltage
Directive Lenze GmbH &Co KG
Postfach101352
D-31763 Hameln
Application
as directed 82XX frequency inverter
- operate the controller only under the conditions prescribed in these operating instructions.
- are components
- for openandclosed looped control of variable speed drives withasynchronousstandard motors, reluctance
motors, PMsynchronous motors with asynchronous damper cage,
- for installation into a machine,
- used for assembly together with other components to forma machine.
- are electric units for the installation into control cabinets or similar enclosed operating housing.
- comply with the requirements of the Low-Voltage Directive.
- are not machines for the purpose of the Machinery Directive.
- are not to be used as domestic appliances, but only for industrial purposes.
Drive systems with 82XX frequency inverters
- meet the EC Electromagnetic CompatibilityDirective if they are installed accordingto the guidelinesof CE-typical
drive systems.
- can be used
- on public and non-public mains,
- in industrial as well as residential and commercial premises.
- The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed inappropriate!
Liability - The information, data, and notes in these instructions met the state of the art at the time of printing. Claims on
modificationsreferring tocontrollers whichhave alreadybeensupplied cannot be derivedfromthe information,
illustrations, and descriptions.
- The specifications, processes, and circuitry described in these instructions are for guidance only and must be
adapted to your own specific application. Lenze does not take responsibilityfor the suitabilityof the processand
circuit proposals.
- The specifications in these instructions describe the product features without guaranteeing them.
- Lenze does not accept any liability for damage and operating interference caused by:
- disregarding the operating instructions
- unauthorised modifications to the controller
- operating errors
- improper working on and with the controller
Warranty - Warrantyconditions: See SalesandDeliveryConditionsof Lenze GmbH&CoKG.
- Warrantyclaims must be made toLenze immediatelyafterdetecting the deficiencyorfault.
- The warrantyis voidin all cases where liabilityclaims cannot be made.
Disposal Material Recycle Dispose
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