Lerdge iX User manual

KIT Assembly Manual Lerdge Tech
Lerdge-iX 3D Printer

1. Assemble Aluminum Frame
2. Assemble Frame Components
3. Assemble Print Head
4. Assemble X-axis Cantilever
5. Assemble Z-axis Components
6. Assemble Electrical Components
Content

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Left View
Front View Back View
Right View
X+X-
Y+
Y-
Z-
Z+
Lerdge-iX Ring View:

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Screw Introduction:
Four types of screws are used in Lerdge-iX 3D printer.
The figure below shows the shape difference between several screws:
Head shape of countersunk screw Head shape of button head screw
Countersunk self
tapping screw
Countersunk
mechanical screw
Button head self
tapping screw
Button head
mechanical screw

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Before you begin on your journey, a word of caution.
In the comfort of your own home you are about to assemble a robot. This machine can
maim, burn, and electrocute you if you are not careful.
Please do not become the first Lerdge iX victim. There is no special Reddit flair for that.
Please read the entire manual before you start assembly. As you begin wrenching,
please check Lerdge-iX web for any tips and questions that may halt your progress.
For mechanical damage or electrical damage caused by improper operation during the
assembly process, Lerdge Tech does not provide warranty and replacement services.
For the hazards and risks caused by the assembly not in accordance with this assembly
manual, Lerdge Tech does not assume any maintenance or other responsibilities.
Most of all, good luck!
Lerdge Team
Disclaimer:

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Step 1
Assemble
Aluminum Frame

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1.1-Assemble the Z-axis aluminum profile
The screw penetrates
from the side with the
reamed hole
140mm V2040 Aluminum profile
300mm V2040 Aluminum profile
Tips:
Press the aluminum profile on a flat surface (such
as glass, ceramic tiles, etc.) to ensure the accuracy
of the assembly, and then tighten the screws.
Button head mechanical screw
2 x M5*25

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1.2-Assemble the Y-axis aluminum profile
The screw penetrates from
the side with the reamed
hole
270mm V4040 Aluminum profile
Tips:
Press the aluminum profile on a flat
surface (such as glass, desktop) to ensure
the accuracy of the assembly, and then
tighten the screws.
Note:
Tighten the screw with moderate force,
over-tightening may cause deformation of
the V4040 profile and affect the
engagement of the Y-axis pulley. Too
looseness may cause the deformation of
frame to during use.
Button head
mechanical screw
2 x M5*45

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45mm
1.3- Frame size requirements
Note:
Please spend your enough patience here. Make sure that the three aluminum profiles that make up the frame are perpendicular to each other as much as
possible, and then use the connection blocks in the next step to further firmly fix the three profiles.
Profiles that are not perpendicular to each other can cause the printed model to appear skewed. Let’s have a good start!

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Button head
mechanical screw
2 x M5*8
Button head
mechanical screw
2 x M5*8
Countersunk
mechanical screw
4 x M5*8
2 x M5 Slider Nut
2 x M5
Slider Nut
4 x M5 Slider Nut
Use 2028 connection blocks to strengthen the
connection between the profiles, which can
further improve the stability of the frame.
The use of customized aluminum alloy
sheets can reinforce the connection between
the profiles, which will further improve the
stability of the frame and ensure the
verticality of the Z-axis profile assembly.
1.4- Strengthen the Frame

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Step 2
Assemble
Frame Components

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2.1-Assemble the Y-axis slider
Button head
mechanical screw
2 x M5*30
Button head
mechanical screw
2 x M5*30
2 x M5 Self-locking nuts
2 x Eccentric nut
Spacer column
2 x 5*8*8
2 x Large pulley
2 x Large pulley
Note:
Please pay special attention to the direction of the plate when assembling the pulleys on plate.
Please make sure the M5 screws are assembled in the correct direction. Reversing the direction
of the screws will cause structural issue for next assembly of the slider.
Button head
mechanical screw
4 x M3*8
Tips:
You can refer to this
port of the plate to
distinguish the
direction.
Stainless steel stud
4 x M3*10
2 x M5 Self-locking nuts

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2.2- Assemble the Y-axis belt
Tips:
The belt teeth face up
Tips:
The engagement of the slider and the profile
can be adjusted by rotating the eccentric nut
with a wrench. Please take the slider can move
smoothly but will not sway from side to side.
Button head
mechanical screw
2 x M3*8
Button head
mechanical screw
2 x M3*8
Flange bearing
2 x F695ZZ
1 x Pin 5*18
Nylon fixing block
Tips:
Pay attention to the direction of the
plate. You can refer to this port of the
plate to distinguish the direction.
Nylon fixing block

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2.3- Assemble drag chain support
Button head
mechanical screw
2 x M5*10

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2.4- Assemble the Y-axis motor base
Button head self
tapping screw
2 x M2.3*8
Button head
mechanical screw
2 x M5*10
Tips:
Organize and fasten
the cable into the
slot, you can try to
use glue to fasten it.

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2.5- Assemble the Y-axis motor
2.5MM
Make sure that the
belt is correctly
assembled on the
synchronous wheel
of the motor.
Tips:
The belt is formed into an arc to
facilitate the next installation of motor.
Note:
Pay attention to the assembly
direction of the synchronous wheel
Button head
mechanical screw
3 x M3*30
Tips:
Observe from the
hole on the side.
Tighten all
the screws.
Note:
Ensure that the cable of the Y-axis endstop will
not rub against the synchronous wheel or belt.

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2.6- Assemble Y-axis adjustable belt knob
Button head
mechanical screw
2 x M5*10
The knob can adjust
the belt tightness:
Tighten clockwise;
Loosen counterclockwise.

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2.7- Assemble Z-axis motor seat
Button head
mechanical screw
2 x M3*5
Note:
Make sure that the screws are
tightened vertically. Since the
screw is close to the groove of the
aluminum profile, please be
careful not to skew the screw
during the tightening process.
Otherwise, it may cause the Z-axis
motor seat to can’t be firmly fixed.

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Button head self
tapping screw
2 x M3*6
Tips:
Pay attention to the
interface direction of
the optical endstop.
Mica
insulation gasket
4 x 3*8*1
Tips:
The motor interface
is on the right.
Button head
mechanical screw
4 x M3*12
2.8- Assemble Z-axis motor
Tips:
Insert the screwdriver through the
small hole on the side of the
adjustment block, and tighten the
screws on the coupling in turn.
Unscrew the M3 screw to
facilitate inserting the coupling
to the motor output shaft.

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Step 3
Assemble
Print Head
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