Leroy-Somer Compabloc 3000 User manual

en
COMPABLOC 3000
Installation guide
Part number: 3520 en - 2017.08 / w

8
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
CONTENTS
GENERAL WARNING
1 - INSTALLATION RECOMMENDATIONS .......................................................................................................... 9
1.1 - Identication ................................................................................................................................................ 9
2 - MAINTENANCE.................................................................................................................................................. 9
3 - LUBRICATION ................................................................................................................................................... 9
3.1 - Compabloc 1 stage ................................................................................................................................... 10
3.1.1 - Plugs positions .................................................................................................................................................... 10
3.1.2 - Oil quantity in litres .............................................................................................................................................. 10
3.2 - Compabloc multistage .............................................................................................................................. 11
3.2.1 - Plugs positions ....................................................................................................................................................11
3.2.2 - Oil quantity in litres ...............................................................................................................................................11
3.3 - Combined Compabloc .............................................................................................................................. 12
3.3.1 - Oil quantity in litres .............................................................................................................................................. 12
This document complements the general instructions ref.2557 (recommendations), ref.3711, ref.3804 (Atex specics
recommendations) and the specic instructions ref.5060 (Compabloc 3000 Maintenance).
NOTE
LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the lastest
technological developments. The information contained in this document may therefore be changed without notice.
LEROY-SOMER gives no contractual guarantee whatsoever concerning the information published in this document and cannot be
held responsible for any errors it may contain, nor for any damage resulting from ist use.
CAUTION
Throughout the manual, this symbol warns of consequences which may arise from inappropriate use of the
Compabloc 3000 since risks may lead to material or physical damage.
Despite all the care taken in the manufacture and checking of this equipment, LEROY-SOMER cannot guarantee that lubricant will not
escape during the product’s lifetime. If slight leaks could have serious consequences for the safety of people and property, the installer
and user should take all necessary precautions to avoid such consequences.

9
INSTALLATION RECOMMENDATIONS
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
en
1 - INSTALLATION
RECOMMENDATIONS
Installation must be performed by qualied personnel.
Allow su󰀩cient room around the geared motor for plugs (or
vessel) accessibility:
- 200 mm: G1/4’’ plug for Cb 30 to 35.
- 500 mm: G3/4’’ dipstick for Cb 36 to 38.
H
1/4 H min.
Gearbox:
For the installation of Compabloc 3000 gearbox, follow the
“Recommendations” chapter in the general manual.
If the gearbox is tted with a MU universal mounting with a sti󰀨
coupling by key, we recommend the application of a lithium
paste (molykote TP42 or equal) on the motor shaft.
Motor:
For connection of the complete drive system (with brake),
follow the instructions of corresponding maintenance delivered
with the goods in the parcel.
1.1 - Identication
The gearbox nameplate:
1- gearbox model and size;
2- operating position;
3- xing type (S with foot, BS, BDn or BT…);
4- exact reduction;
- possible options;
5- serial number;
6- lubricant ;
7- backlash: Standard (DYNABLOC).
N
imin-1
MOTEURS
LEROY-SOMER
501088
Cb 3333 B3 S
MIN EP ISO VG 220
321 429 203 / 001
57,6 24,8
15234
6
Moteurs LEROY-SOMER
DYNABLOC
Cb 3233 B5 BS
MIN EP ISO VG 220
N° 717757507 / 001
41523
67
i : 26,9 min-1 : 111,5
STD
321076
2 - MAINTENANCE
Control after commissioning (50 hours of operation).
Check tightening of fastening screws and belt tensioning if
applicable.
Preventive maintenance visit.
- Check regularly that the recommendations concerning
mechanical and electrical installation are still complied with.
- If the gearbox is tted with a breather plug, make sure that the
vent hole of the plug is not obstructed.
- Inspect the seals.
- Clean the ventilation louvres of the motor.
- Lubricate the bearings of the motors tted with grease
nipples.
- Control the air gap of brake motors.
Oil, seals, bearings.
6 months Adjust oil level.
Inspect the seals.
3 years
(or 5 000 h)
Drain and rell mineral oil.
Change the seals.
Change the grease of regreasable
bearings.
5 years
(or 25 000 h)
Drain and rell synthetic oil.
Change the seals.
Change the grease of regreasable
bearings.
Grease nipple on AP Cb 34, 35.
- Replace the grease ISO VG 100, NLGI 2, after 12 000 h
(25°C; 1500 min-1)
Storage
period
< 1 year AP can be commisioned
without regreasing.
>1 and <2 years Regrease before
commissioning.
2 to 5 years
Dismantle AP. Clean
it. Replace the grease
completely.
3 - LUBRICATION
For operation in ambiant temperature between -10°C and
+40°C, Compabloc Cb 3000 reducer is shipped, as standard,
with mineral Extreme Pressure oil: EP ISO VG 220.
From -30°C to +60°C: synthetic oil PAO ISO VG 150.
From -30°C to -10°C : synthetic oil PAO ISO VG 32.
From -30°C to +60°C and for use in the food industry: synthetic
oil PAO H1 ISO VG 150.
You must use an oil of the recommended type.
Polyglycols lubricants cannot be mixed with mineral or
synthetic lubricants of a di󰀨erent type.
Oil capacities.
The oil capacities shown in table (see § 3.1, 3.2, 3.3) are
approximative: values and should be used only as reference
in determining how much oil to provide. The proper oil levels
can only be determined by:
- Cb 31 to 35: plug: lling the reducer to the level of the plug
(Cb 30 excepted);
- Cb 36 to 38: dipstick: adjust oil level between the 2 marks
(up/down).

10
LUBRICATION
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
3.1 - Compabloc 1 stage
3.1.1 - Plugs positions
Place the breather plug at the top of the gearbox.
3.1.2 - Oil quantity in litre (considering operating position)
Cb 30311
Cb 3131 Cb 3231 Cb 3331 Cb 3431 Cb 3531
1/4” G
rep. 8: 1/8” litre21/4” G
rep. 8: 1/8” litre21/4” G litre21/4” G litre21/4” G litre2
B3 B5
-
2 - 3
0.35
2 - 3
0.25
2 - 3
0.9
2 - 3
2
2 - 3
3.2
4 4 4 4 4
1 - 8 1 - 6 - 8 1 - 8 1 - 8 1 - 8
1 - 8 1 - 6 - 8 1 - 8 1 - 8 1 - 8
B6 B52
-
1 - 4 - 5
0.5
1 - 4 - 6 - 5
0.55
1 - 4 - 5
1.4
1 - 4
3
1 - 4
5.2
2* - 8* 2* - 8* 2* - 8* 2* - 8* 2* - 8*
3 - 8* 3 - 8* 3 - 8* 3 - 8* 3 - 8*
3 - 8* 3 - 8* 3 - 8* 3 - 8* 3 - 8*
B7 B54
-
1 - 4 - 5
0.5
1 - 4 - 6 - 5
0.55
1 - 4 - 5
1.4
1 - 4
3.2
1 - 4
5
3* - 8* 3* - 8* 3* - 8* 3* - 8* 3* - 8*
2 - 8* 2 - 8* 2 - 8* 2 - 8* 2 - 8*
2 - 8* 2 - 8* 2 - 8* 2 - 8* 2 - 8*
B8 B53
-
2 - 3
0.7
2 - 3
0.75
2 - 3
1.9
2 - 3
4.2
2 - 3
7.3
1 1 1 1 1
4 - 5 4 - 5 4 - 5 4 4
4 - 5 4 - 5 4 - 5 4 4
V5 V1
-
1
0.55
1
0.6
1
2.1
1
3.8
1
5.8
4 4 4 4 4
5 - 8 5 - 8 5 - 8 8 8
5 - 8 5 - 8 5 - 8 8 8
V6 V3
-
2 - 3
1.0
2 - 3
0.8
2 - 3
2.1
2 - 3
3
2 - 3
5.5
5 - 8 5 - 8 5 - 8 8 1 - 8
without without 4 4 4
2 - 3 - 4 2 - 3 - 4 2 - 3 - 4 2 - 3 - 4 2 - 3 - 4
1. Cb 3031 (multi-position) is lubricated for life with 0.3 l oil EP ISO VG 220
2. Limits: ± 0.05 litre for oil quantity < 5 litres
± 2 % for oil quantity ≥5 litres
2*: partial draining
3*: partial draining
8*: depending on face-plate position
:Level Draining Breather Filling
In case of operating position in inclined plan (option), a study will be done.
1
6
23
2
4 4
8
3 2
6
5
6
1 1
Rep. n° 8 (1/4” except Cb 31, Cb 32: 1/8”)
on motor face plate or U-mount housing
2
4
6 6
11
2
6
3
1
5
n°
n°
n°
n°
n°

11
LUBRICATION
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
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3.2 - Compabloc multistage
3.2.1 - Plugs positions in accordance to standard position: B3 - B5
Rep. n°8 (1/4” except
Cb 31, Cb 32: 1/8”) on
motor face plate or
U-mount housing.
Place the breather plug at
the top of the gearbox.
3.2.2 - Oil quantity in litres (considering operation position)
Plugs
Cb 30xx1Cb 31xx Cb 32xx Cb 33xx Cb 34xx Cb 35xx Cb 36xx Cb 37xx Cb 38xx
n°
rep. 8: 1/4”
litres2
1/4”
rep. 8: 1/8”
litres2
1/4”
rep. 8: 1/8”
litres2
1/4”
litres2
1/4”
litres2
1/4”
litres2
n°
3/4”
rep. 8: 1/4”
litres2
n°
3/4”
rep. 8: 1/4”
litres2
n°
3/4”
rep. 8: 1/4”
litres2
2T 3T 3T 3T 3T 3T 3T 3T 3T 3T
B3 B5
3
0.6 0.95 1.6 3.3 5.2
J*2
8
AD: 8
J*2
13
AD: 13
J*2
17
AD: 17
44 7 4
1 - 2 2 2 2
1 - 2 2 2 1
without - 0.6 0.7
B6 B52
2T: 1 - 3T: 2
1.23 2.3 4.37 7
( :
2
2)12.5
J*6
153
AD: 153
J*6
27
AD: 27
J*6
43
AD: 43
410 10 4
3 - 8* 6 6 12
36 6 7
without - 0.6 0.7
B7 B54
1
0.85 1.55 2.95 4.7 8.5
J*10
18
AD: 18
J*10
32
AD: 32
J*11
51
AD: 51
3* 6 6 7
4 - 8* 10 10 11
410 10 4
without - 0.6 0.7
B8 B53
3
1.1 2.25 4.45 6.7 13.2
J*9
22,5
AD: 22,5
J*9
38
AD: 38
J*9
58
AD: 58
1 - 2 2 2 2
4 - 8* 9 9 9
49 9 9
without - 0.6 0.7
V5 V1
4
1.15 2.25 4.5 7.5 14.7
J*5
243
AD
J*5
42,53
AD
J*5
653
AD
33 3 3
85 5 5
4 - 8 5 5 5
without - 0.6 0.7
V6 V3
1 - 2
1.4 2.7 4.4 7.5 13.7
J3*
24,53
AD: 24,53
J*3
41,5
AD: 41,5
J*3
613
AD: 613
4 - 8 5 5 5
33 3 3
33 3 3
without - 0.6 0.7
1. This gearbox is lubricated for life with EP ISO VG 220;
Cb 3032: 0.6 litre - Cb 3033: 0.7 litre
2. Limits: ± 0,05 litre for oil quantity < 5 litres
± 2 % for oil quantity ≥ 5 litres
3. Cb 36 B6: kit 2p motor (dipstick, exible pipe, expansion vessel, plug)
3. Cb 36, 37, 38 V5: kit (dipstick, exible pipe, expansion vessel, plug)
3. Cb 36 V6: kit 4p motor (dipstick, extension pipe), 2p motor: not allowed
3. Cb 38 V6: 2p motor: not allowed
3*: partial draining
8*: depending on face-plate position
AD: operation with backstop
AD: backstop not allowed
J*: dipstick
:Level Draining Breather Filling
In case of operating position in inclined plan (option) a study will be done.
3
3
9
7
2
811
1
4
10
6
12
5
76

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LUBRICATION
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
3.3 - Cb/Cb combined Compabloc
3.3.1 - Cb /Cb combined oil quantity (considering operation position)
Cb/Cb combined
Cb
Output i
Cb
Input
Operating position
B3 - B5
litres1
B6 - B52
litres1
B8 - B53
litres1
B7 - B54
litres1
V5 - V1
litres1
V6 - V3
litres1
3835 (6T) 4583 --> 26491 3433-3T 41/3.3 43/758/6.7 51/4.7 65/7.5 xx/7.5
3835 (5T) 1069 --> 3984 3433-3T 41/3.3 43/758/6.7 51/4.7 65/7.5 xx/7.5
3835 (4T) 211 --> 983 3433-2T 41/3.3 43/758/6.7 51/4.7 65/7.5 xx/7.5
3735 (6T) 5003 --> 40268 3233-3T 26/0.95 27/2.3 38/2.25 32/1.55 42.5/2.25 xx/2.7
3735 (5T) 1257 --> 4598 3233-3T 26/0.95 27/2.3 38/2.25 32/1.55 42.5/2.25 xx/2.7
3735 (4T) 217 --> 1133 3233-2T 26/0.95 27/1.75 38/2.25 32/1.55 42.5/2.25 xx/2.7
3635 (6T) 15475 --> 40490 3233-3T 13.5/0.95 15/2.3 22.5/2.25 18/1.55 24/2.25 xx/2.7
3635 (5T) 998 --> 14432 3233-3T 13.5/0.95 15/2.3 22.5/2.25 18/1.55 24/2.25 xx/2.7
3635 (4T) 213 --> 890 3233-2T 13.5/0.95 15/1.75 22.5/2.25 18/1.55 24/2.25 xx/2.7
3535 (6T) 8970 --> 40300 3133-3T 13.2/0.6 12.5/1.23 13.2/1.1 8.5/0.85 14.7/1.15 xx/1.4
3535 (5T) 1540 --> 7810 3133-2T 13.2/0.6 12.5/0.95 13.2/1.1 8.5/0.85 14.7/1.15 xx/1.4
3535 (4T) 222 --> 1440 3133-2T 13.2/0.6 12.5/0.95 13.2/1.1 8.5/0.85 14.7/1.15 xx/1.4
3435 (6T) 8890 --> 16000 3133-3T 7/0.6 7/1.23 6.7/1.1 4.7/0.85 7.5/1.15 9.7/1.4
3435 (5T) 1700 --> 7620 3133-2T 7/0.6 7/0.95 6.7/1.1 4.7/0.85 7.5/1.15 9.7/1.4
3435 (4T) 229 --> 1570 3133-2T 7/0.6 7/0.95 6.7/1.1 4.7/0.85 7.5/1.15 9.7/1.4
3335 (5T) 1480 --> 8210 3032 4.45/0.6 4.37/0.6 4.45/0.6 2.95/0.6 4.5/0.6 xx/0.6
3335 (4T) 223 --> 1370 3032 4.45/0.6 4.37/0.6 4.45/0.6 2.95/0.6 4.5/0.6 xx/0.6
3235 (6T) 8580 --> 25500 3033 2.3/0.7 2.3/0.7 2.25/0.7 1.55/0.6 2.25/0.7 xx/0.6
3235 (5T) 1500 --> 7910 3032 2.3/0.6 2.3/0.6 2.25/0.6 1.55/0.6 2.25/0.6 xx/0.6
3235 (4T) 224 --> 1370 3032 2.3/0.6 2.3/0.6 2.25/0.6 1.55/0.6 2.25/0.6 xx/0.6
3135 (6T) 6120 --> 25400 3033 1.23/0.7 1.23/0.7 1.1/0.7 0.85/0.7 1.15/0.7 xx/0.7
3135 (5T) 1520 --> 65400 3032 1.23/0.6 1.23/0.6 1.1/0.6 0.85/0.6 1.15/0.6 xx/0.6
3135 (4T) 226 --> 1390 3032 1.23/0.6 1.23/0.6 1.1/0.6 0.85/0.6 1.15/0.6 xx/0.6
1. Limits: ± 10 % for oil quantity ≥ 5 litres
xx: consult us

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COMPABLOC 3000 Installation
3520 en - 2017.08 / w
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NOTES

Moteurs Leroy-Somer
Headquarter: Boulevard Marcellin Leroy - CS 10015
16915 ANGOULÊME Cedex 9
Limited company with capital of 65,800,512 €
RCS Angoulême 338 567 258
www.leroy-somer.com