Leuze electronic ODS 10 User manual

Original operating instructions
EN 2016/08 - 50129340 We reserve the right to make technical changes
ODS 10
Laser distance sensor

© 2016
Leuze electronic GmbH & Co. KG
Leuze electronic ODS 10 2

Table of contents
Leuze electronic ODS 10 3
Table of contents
1 About this document ............................................................................................6
1.1 Used symbols and signal words ............................................................................................. 6
1.2 Important terms.......................................................................................................................7
2 Safety .....................................................................................................................8
2.1 Intended use ........................................................................................................................... 8
2.2 Foreseeable misuse ............................................................................................................... 8
2.3 Competent persons ................................................................................................................ 9
2.4 Disclaimer ............................................................................................................................... 9
2.5 Laser safety notices................................................................................................................9
3 Device description ..............................................................................................10
3.1 Device overview....................................................................................................................10
3.1.1 General information...........................................................................................................10
3.1.2 Operating principle ............................................................................................................11
3.1.3 Performance characteristics..............................................................................................11
3.1.4 Accessories .......................................................................................................................11
3.2 Connection technology ......................................................................................................... 12
3.3 Indicators and operational controls....................................................................................... 12
3.3.1 LED indicators ...................................................................................................................12
3.3.2 Control buttons ..................................................................................................................12
3.3.3 Display...............................................................................................................................13
3.3.4 Meaning of the display icons .............................................................................................15
3.4 Configuration / menu structure ............................................................................................. 15
3.4.1 Input menu ........................................................................................................................16
3.4.2 Output Q1 menu................................................................................................................16
3.4.3 Output Q2 menu................................................................................................................16
3.4.4 Analog Output menu .........................................................................................................17
3.4.5 Application menu...............................................................................................................18
3.4.6 Settings menu ...................................................................................................................21
3.4.7 Ending configuration..........................................................................................................21
3.5 Configuration example.......................................................................................................... 22
4 Function and applications .................................................................................25
4.1 Push-through protection ....................................................................................................... 25
4.2 Collision protection ............................................................................................................... 26
4.3 Stack height measurement ................................................................................................... 27
4.4 Loop measurement............................................................................................................... 28
5 Mounting..............................................................................................................29
5.1 Mounting with mounting system ........................................................................................... 29
5.2 Mounting with M4 fastening screws...................................................................................... 29
6 Electrical connection..........................................................................................30
6.1 Overview ............................................................................................................................... 30
6.2 Pin assignment ..................................................................................................................... 30

Table of contents
Leuze electronic ODS 10 4
7 Starting up the device ........................................................................................33
7.1 Setting the analog output...................................................................................................... 33
7.1.1 Configuring the analog output ...........................................................................................33
7.1.2 Teaching the analog output...............................................................................................34
7.2 Setting the switching outputs ................................................................................................ 35
7.2.1 Configuring switching outputs ...........................................................................................35
7.2.2 Teaching the switching outputs .........................................................................................37
7.3 Setting measure mode.......................................................................................................... 38
7.4 Reset to factory settings ....................................................................................................... 39
7.5 IO-Link interface ................................................................................................................... 39
7.5.1 Overview ...........................................................................................................................39
7.5.2 IO-Link process data .........................................................................................................39
8 Connecting to a PC – SensorStudio ................................................................41
8.1 System requirements............................................................................................................ 42
8.2 Installing SensorStudio configuration software and IO-Link USB master............................ 42
8.2.1 Downloading configuration software .................................................................................42
8.2.2 Installing the SensorStudio FDT frame ............................................................................43
8.2.3 Installing drivers for IO-Link USB master ..........................................................................43
8.2.4 Connecting IO-Link USB master to the PC .......................................................................43
8.2.5 Connecting IO-Link USB master to the sensor .................................................................44
8.2.6 Installing the DTM and IODD ............................................................................................45
8.2.7 Importing device descriptions............................................................................................45
8.3 Starting the SensorStudio configuration software................................................................ 45
8.4 Short description of the SensorStudio configuration software ............................................. 47
8.4.1 FDT frame menu ...............................................................................................................47
8.4.2 IDENTIFICATION function ................................................................................................48
8.4.3 CONFIGURATION function...............................................................................................48
8.4.4 PROCESS function ...........................................................................................................50
8.4.5 DIAGNOSIS function.........................................................................................................52
8.4.6 Exiting SensorStudio ........................................................................................................53
9 Troubleshooting..................................................................................................54
9.1 What to do in case of failure? ............................................................................................... 54
9.2 LED indicators ...................................................................................................................... 54
9.3 Indicators in the display ........................................................................................................ 55
10 Care, maintenance and disposal .......................................................................56
10.1 Cleaning................................................................................................................................ 56
10.2 Servicing ............................................................................................................................... 56
10.3 Disposing .............................................................................................................................. 56
11 Service and support ...........................................................................................57
11.1 What to do should servicing be required? ............................................................................ 57
12 Technical data .....................................................................................................58
12.1 Measurement data................................................................................................................ 58
12.2 Optical data........................................................................................................................... 61
12.3 Indicators and operational controls....................................................................................... 61
12.4 Electrical data ....................................................................................................................... 62
12.5 Mechanical data.................................................................................................................... 62
12.6 Environmental data............................................................................................................... 62
12.7 Dimensioned drawings ......................................................................................................... 63
12.8 Dimensional drawings: Accessories ..................................................................................... 64

Table of contents
Leuze electronic ODS 10 5
13 Order guide and accessories.............................................................................65
13.1 Type overview ODS10......................................................................................................... 65
13.2 Accessories – cables and connectors .................................................................................. 66
13.3 Other accessories................................................................................................................. 66
13.3.1 Accessories – PC connection............................................................................................67
14 EC Declaration of Conformity............................................................................68

About this document
Leuze electronic ODS 10 6
1 About this document
1.1 Used symbols and signal words
Tab.1.1: Warning symbols and signal words
Symbol indicating dangers to persons
Symbol indicating dangers from harmful laser radiation
NOTE Signal word for property damage
Indicates dangers that may result in property damage if the measures for dan-
ger avoidance are not followed.
CAUTION Signal word for minor injuries
Indicates dangers that may result in minor injury if the measures for danger
avoidance are not followed.
Tab.1.2: Other symbols
Symbol for tips
Text passages with this symbol provide you with further information.
Symbols for action steps
Text passages with this symbol instruct you to perform actions.
Tab.1.3: Terms and abbreviations
DSUpload Data Storage Upload
Upload to the data memory of the connected IO-Link master
DTM Device Type Manager
Software device manager of the sensor
FDT Field Device Tool
Software frame for management of device managers (DTM)
FE Functionalearth
NEC National Electric Code
IODD IODevice Description
File with information on process data and device parameters
ODS Optical Distance Sensor
Optical distance sensor
OLED Organic Light Emitting Diode
Organic LED
PELV Protective Extra Low Voltage
Protective extra low voltage with reliable disconnection
TOF Time-of-Flight
Distance measurement procedure using the propagation time of the signal
UL Underwriters Laboratories

About this document
Leuze electronic ODS 10 7
1.2 Important terms
Tab.1.4: Important terms
Accuracy Maximum expected deviation of the measurement value between the de-
termined and real distance value within the specified measurement range.
Resolution Smallest representable change in measurement value, distance and
speed.
Warmup time Time the sensor needs in order to reach the operating temperature. An op-
timal measurement is only possible after the end of the warmup time.
The warmup time is approximately 20minutes.
Output resolution The output resolution describes how the measurement values are pre-
sented on the display and digital interfaces.
The output resolution of the ODS10 is 1mm and cannot be changed.
Readiness delay The delay before start-up indicates the point in time when the first valid
measurement can be obtained after switching on.
Light switching
Dark switching
The behavior of the switching output if an object is within the taught/config-
ured switching distance.
• Light switching: switching output active (high)
• Dark switching: switching output not active (low)
Response time
(Response time)
Also integration time or measurement time. Maximum length of time from
the occurrence of an erratic change in distance to the steady state of the
measurement value.
The response time depends on the set average calculation. Although the
average calculation increases the response time, it also improves repro-
ducibility.
Output time
(Output time)
Time interval of measurement value updating at the interface.
Data storage
IO-Link data storage
Data memory of the connected IO-Link master.
DSUpload Data Storage Upload.
Upload to the data memory of the connected IO-Link master.
Diffuse reflection Return and/or degree of reflection of the radiated light. In the case of sen-
sors with the time-of-flight measurement principle, the measurement range
depends on the reflectance.
Observe the specifications regarding diffuse reflection (see chapter 12
"Technical data").
• 90% is white
• 6% is black
Time-of-Flight Distance measurement procedures that determines the distance of an ob-
ject via the propagation time of a light pulse emitted by the sensor's trans-
mitter that is reflected by the object and received by the sensor's receiver.
Reproducibility Also repeatability. Deviation of multiple measurement results relative to
each other under identical conditions. Dependent on the measurement dis-
tance and the diffuse reflection of the measurement object.
The reproducibility can be considered as the measure of measurement
value noise and is affected by the configuration of the response time.

Safety
Leuze electronic ODS 10 8
2 Safety
This sensor was developed, manufactured and tested in line with the applicable safety standards. It corre-
sponds to the state of the art.
2.1 Intended use
The device is designed as an optoelectronic sensor for the optical, contactless measurement of the dis-
tance to objects.
Areas of application
The laser distance sensor is designed for the following areas of application:
• High-bay storage device: push-through protection
• Crane: collision protection
• Stack height measurement
• Loop measurement
CAUTION
Observe intended use!
ÄOnly operate the device in accordance with its intended use.
The protection of personnel and the device cannot be guaranteed if the device is operated in
a manner not complying with its intended use.
LeuzeelectronicGmbH+Co.KG is not liable for damages caused by improper use.
ÄRead these original operating instructions before commissioning the device.
Knowledge of the original operating instructions is an element of proper use.
NOTICE
Comply with conditions and regulations!
ÄObserve the locally applicable legal regulations and the rules of the employer's liability insur-
ance association.
2.2 Foreseeable misuse
Any use other than that defined under "Intended use" or which goes beyond that use is considered im-
proper use.
In particular, use of the device is not permitted in the following cases:
• in rooms with explosive atmospheres
• in circuits which are relevant to safety
• for medical purposes
NOTICE
Do not modify or otherwise interfere with the device!
ÄDo not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened.
There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic ODS 10 9
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried out by competent
persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the original operating instructions of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant standards
and regulations, certified electricians are able to perform work on electrical systems and independently de-
tect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3
(e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
2.4 Disclaimer
LeuzeelectronicGmbH+Co.KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5 Laser safety notices
WARNING
The device satisfies the requirements of IEC60825-1:2007 (EN60825-1:2007) safety regula-
tions for a product of laser class1 as well as the U.S.21CFR1040.10 regulations with devia-
tions corresponding to "Laser Notice No.50" from June 24, 2007.
ÄObserve the applicable statutory and local laser protection regulations.
ÄThe device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Device description
Leuze electronic ODS 10 10
3 Device description
3.1 Device overview
3.1.1 General information
The laser distance sensor is an optical distance sensor that operates according to the time-of-flight mea-
surement procedure.
The sensor consists of the following components:
• Transmitter: laser spot
• Receiver
• White OLED display
• Control panel with membrane keyboard
• Status LEDs
• Connection for connecting to the control: M12 connector or cable outlet with open cable end or M12
connector
The sensor can be configured using display and control buttons.
With the SensorStudio configuration software, the sensors can be configured via the IO-Link interface with
a PC and the measurement values visualized. Stored parameter sets can be duplicated in other sensors.
The connection is made via the IO-Link USB master, which is available as an accessory.
3
3
4
5
6
2
1
1 Device housing
2 Display and control panel
3 Status LEDs
4 Transmitter
5 Receiver
6 Connection
Fig.3.1: Device construction