Leviat HALFEN PSA User manual

®
HALFEN PSA INST_PSA 11/20
Assembly Instructions•Montageanleitung
Attachment system for
personal fall protection
Anschlagsystem
für persönliche
Sicherheitsausrüstung
D
GB

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2© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
The supplied identification cap
identifies the fixing anchor as an
anchor point suitable for personal
protection equipment for a maximum
of two people.
Area of application
The HALFEN PSA is a fixing system
for attaching personal protection
equipment (PPE) to prevent fall
in accordance with DIN EN 795
and CEN/TS 16415.
Up to 2 people can be attached to
one single anchor point to safely
carry out construction, assembly
or maintenance work.
The HALFEN PSA Fixing system
(Anchor fixing point) consists of
the following components:
DEMU Fixing anchor T-FIXX
M16×110 (A4 stainless steel) as a
permanent structural fixed anchor
(in concrete) approved according to
ETA-13/0222; with fixed cap for
identification as a PSA point
RUD PSA Inox Star eye-anchor M16
as fixing point for PPE (personal
protection equipment)
The suitability and the static load
capacity of the system has been
verified by the test and certification
body DGUV* Test (Department for
Personal Protection Equipment).
Both components of the HALFEN PSA (Anchor fixing point) are made of stainless steel (T-FIXX Fixing anchor and the
eye-bolt). This ensures that in addition to use in dry conditions they may also be used in outdoor environments, i.e. in
outdoor weather conditions.
Materials / Corrosions protection
Available separately: suitable,
reusable eye-bolt (stainless steel)
RUD PSA INOX STAR M16
(Order no: 0742.260-00001)
Approved fixing anchor,
(stainless steel)
DEMU T-FIXX®M16, A4,
ETA-13/0222
(Order no.: 0020.270-00508)
ETA-13/0222
Components:
*DGUV = German occupational safety institute
(Deutsche Gesetzliche Unfallversicherung)

Fixing anchor T-FIXX®M16×110 (A4)
Lth
ef dnom b
mm 110 2.0
(identification cap) 101.3 16 21.3
Eye-bolt anchor Inox Star M16
A49mm
B17mm
C15mm
D35mm
E36mm
G38mm
K65mm
L24mm
M16mm
N10mm
S24mm
Weight 310 g
Lt
hef
b
dnom
3
© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
Dimensions
K
D
L
N
B
C
M
S
E
G
A

Load capacity
Connection
system Anchoring substrate FRd [kN] max. no. of users Load directions
HALFEN PSA Reinforced normal concrete
(cracked, non-cracked) 10.5 2 In all directions
Installation specifications
hnom [mm] hmin [mm] cmin [mm] smin [mm] Concrete strength
112.0 150.0 175.0 350.0 ≥ C 30/37
4© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
Required component specifications / load capacity / reinforcement
Verification of local load transfer of the HALFEN PSA or the T-FIXX Fixing anchor M16×110 (A4) is provided by
ETA-13/0222.
Verification of the structure (main structure) must be done by the responsible planner, taking the loads to be anchored
into consideration.
Design values for the load:
When fixing personal falls protection equipment directly to the anchor points, DIN 4426 specifies a characteristic load
FEk = 6 kN for the first person and an increase of FEk = 1 kN for a further person.
To calculate the design values of the loads FEd the characteristic values of the loads have to be multiplied by a partial
safety factor γF= 1.5:
 1 Person: FEd = FEk x γF= 6 kN x 1.5 = 9.0kN
 2 Persons: F
Ed = FEk x γF= (6 + 1) kN x 1.5 = 10.5kN
Installation specifications:
The following table shows the minimum requirements for:
(hmin) = component thickness,
(cmin) = edge distance,
(smin) = axial spacing
concrete quality (in accordance with EN 206).
When installing in cracked concrete (tension zone), a (additional) reinforcement to absorb the splitting forces must be
planned for tensile load. The required reinforcement cross-section As can be determined using the HALFEN DEMU Fixing
anchor design software.
Additional mesh reinforcement with at least 3 bars in each direction with a bar spacing a ≤ 150mm, for example,
Q188 (As= 1.88cm²/m) as surface reinforcement around the cast-in anchor will safely absorb the tensile splitting forces
in PSA application.
Reinforcement to account for concrete splitting:

a
b
c
M16
5
© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
General information
Make sure the anchors are clean; remove foreign substances, lubricants etc., to ensure a good bond with the concrete.
Pour the concrete carefully, avoid direct contact between the vibrator and the anchor.
We recommended additional wire-tying of the anchors to the reinforcement.
Fixing anchors for PSA applications are installed flush with the surface.
Remove fixing elements directly after removing the formwork.
Installation of the fixing anchor for use as a PSA attachment system
2.) Preparation 3.) Attach the PSA eye-bolt
Case A
with plastic fixing plate
Remove the formwork
Remove the fixing plate
Fixing plate
Type 2275
Case B
fixing with bolt
Case C
with thread adapter and hexagonal headed bolt
Thread adapter
Type 2600
Un-screw the bolt
Remove the formwork Screw in the
PSA eye-bolt
a) Remove bolt
b) Remove formwork
c) Un-screw the thread adapter
1.) Fixing to formwork
M8

!
Tinst = 60Nm
36mm
0mm
− 40°C
+80°C
6© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
Before each use of the PSA personal fall protection, check that the eye-bolt
is completely inserted into the cast-in fixing anchor; the thread must not be
visible.
The additional information in the operation manual for the stainless-steel
eye-bolt (RUD PSA Inox Star M16) must be observed.
Suitable for use in temperature of −40°C up to +80°C
We recommended inserting an appropriate sealing cap when the fixing
anchor is not in use.
The eye-bolt can be removed when not being used as a PSA personal fall
protection point.
When used as an permanently installed PSA:
Tighten the screw in the sleeve anchor using an offset socket wrench, and
using a torque spanner set to Tinst = 60 Nm. If required, as an extra precaution
apply a liquid screw locking agent (Loctite or similar).
When used as an temporary installed PSA:
Tighten the screw in the sleeve anchor by hand using a hexagon screwdriver
(Allen key).
A smooth contact surface flush with the concrete surface to accommodate
the eye-bolt must be ensured. The diameter of the contact surface for the
M16 RUD PSA Inox Star eye-bolt is = 36.0 mm.
The identification cap is installed together with the fixing anchor and must
remain visible after installation.
Installation must be by qualified personnel with appropriate experience in
the field.
The HALFEN PSA Anchor system may only be used as an anchor point for
personal protective equipment to prevent falls. Using the (PSA) anchor point
for lifting/transport, or for permanent fixing is not permitted.
Application / General Information

2244
dnom
6315
dnom
7
© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
Thread adapter
Type 2600
dnom = M16,
dBfor bolt = M8
Order no. 0021.060-00002
Fixing plate
Type 2275 (h= 2 mm)
dnom = M16
Order no. 0021.090-00003
Sealing cap (non-ribbed)
Article name: 2244 – M16
Material: plastic
Colour: black
Order no. 0021.030-00005
Sealing cap (ribbed)
Article name: 6315 – 16
Material: plastic
Colour: light grey
Order no. 0741.130-00003
Alternative methods for fixing the T-FIXX to formwork:
Fixing anchor T-FIXX®
T-FIXX®- M16 × 110 A4 - FP
Colour of identification cap: light grey
Order no. 0020.270-00508
Installation components and order numbers
RUD PSA-INOX-STAR-Eyebolt M16 (7996757)
Anchorage point, 360° rotatable.
Tested and certified by the DGUV Test department for
PSA Test and Certification. PSA-INOX-STAR, stainless steel,
colour yellow
Order no. 0742.260-00001
Eye–bolt anchor

8© 2020 · INST_PSA 11/20 · www.halfen.com
HALFEN PSA Assembly Instructions
Deutsch English
Sample template for documentation
HALFEN PSA Attachment system for (PPE) personal (fall) protection equipment
It is hereby confirmed that the HALFEN PSA Fixing system for (PPE Personal Protective Equipment) has been professionally
installed in compliance with all details and regulations as required in the installation instructions.
(A copy of this document must be given to the client in case of any forthcoming notification requirements by an approved
building authority).
City, date Stamp, signature
Site plan/drawings
Street, road: .........................................................................
Postcode, Zipcode/Town,City:..............................................
Client: ......................................................................
Street, road: .........................................................................
Postcode, Zipcode/Town,City: .............................................
Installation company: ..........................................................
Street, road: .........................................................................
Postcode, Zipcode/Town,City: .............................................
Details/Installation parameters
Component: ........................................................................
Component thickness: .........................................................
Axial spacing: .......................................................................
Building: .............................................................................
Floor: ..................................................................................
Contact: ...............................................................................
Phone/e–mail: .....................................................................
Installer: .............................................................................
Phone/e–mail: .....................................................................
Concrete strength: ...............................................................
Edge distance: .....................................................................
Reinforcement: ....................................................................
Project/location: .....................................................................................................................................................................
Installation documentation

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© 2020 · INST_PSA 11/20 · www.halfen.com
Deutsch English
HALFEN PSA Montageanleitung
Anwendungsgebiet
HALFEN PSA ist ein Anschlagsystem
zur Befestigung einer persönlichen
Schutzausrüstung (PSA) zum Schutz
gegen Absturz gemäß DIN EN 795
und CEN/TS 16415.
An einem Anschlagpunkt können bis
zu 2 Personen fixiert werden, um
Bau-, Montage- und Wartungsarbeiten
in Sicherheit durchzuführen.
Das HALFEN PSA Anschlagsystem be-
steht aus folgenden Komponenten:
DEMU Hülsenanker T-FIXX
M16x110 (Edelstahl A4) als baulich
dauerhaft (im Beton) verankertes
Befestigungsmittel, zugelassen ge-
mäß ETA-13/0222; mit aufgesteck-
tem Datenclip zur Kennzeichnung
als PSA
Ringschraube RUD PSA Inox Star
M16 als Anschlagpunkt (Anschlag-
einrichtung) einer PSA
Die Eignung des Systems wurde im
Hinblick auf die statische Belastbar-
keit durch die Prüf- und Zertifizie-
rungsstelle DGUV Test (Fachbereich
persönliche Schutzausrüstungen)
nachgewiesen.
Beide Komponenten des HALFEN PSA Anschlagsystems (Hülsenanker T-FIXX und Ringschraube) sind aus nichtrostendem
Edelstahlmaterial gefertigt.
Dadurch ist neben dem Einsatz unter trockenen Bedingungen auch der Einsatz im Freien, d. h. unter Witterungseinflüssen in
Außenatmosphäre möglich.
Ausführung / Korrosionsschutz
Datenclip zur Kennzeichnung des
Hülsenankers als Personensicherung
Passende wiederverwendbare
Ringschraube aus Edelstahl
ist separat erhältlich:
RUD PSA INOX STAR M16
(Bestell-Nr.: 0742.260-00001)
Zugelassener Hülsenanker aus
Edelstahl:
DEMU T-FIXX® M16, A4,
ETA-13/0222
(Bestell-Nr.: 0020.270-00508)
ETA-13/0222
Komponenten:

Hülsenanker T-FIXX M16x110 (A4)
Lth
ef dnom b
mm 110 2,0 (Datenclip) 101,3 16 21,3
Ringschraube Inox Star M16
A49mm
B17mm
C15mm
D35mm
E36mm
G38mm
K65mm
L24mm
M16mm
N10mm
S24mm
Gewicht 310 g
10 © 2020 · INST_PSA 11/20 · www.halfen.com
Deutsch English
HALFEN PSA Montageanleitung
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Abmessungen