LEVIOR T830025 User manual

Item: T830025
Capacity: 3 TON
3 TON
HYDRAULIC
GARAGE JACK
Manual & trouble shooting
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OWNER’S MANUAL
CRIC ROULEUR HYDRAULIQUE
GATO HIDRÁULICO DE TALLER
HYDRAULISCHER GARAGENWAGENHEBER
ГИДРАВЛИЧЕСКИЙ ГАРАЖНЫЙ ДОМКРАТ
FR
ES
DE
RU

Please read these instructions carefully before using
the product for the first time and store them for future reference. This product must be operated in
accordance with these instructions at all times. Make these instructions for use accessible to all persons
who will be working with this product. This applies also when reselling the product.
We cannot assume any liability for any accidents or damage that may arise due to non-observance of this
guide or the safety instructions contained therein. Any structural modifications to the product will void the
manufacturer’s warranty!
This product is a floor jack for lifting motor vehicles. It is intended for use as a lifting device only. Ensure that
the load to be lifted does not exceed the maximum permissible load of the jack. The maximum load of 2
tonnes must not be exceeded otherwise the jack may become damaged and safety compromised. Use the
jack on a firm, even surface only. Instability or slipping of the load may occur on soft or uneven surfaces.
Consequential damage to the vehicle or persons cannot then be precluded. (Risk of accident!).
Make sure there are no persons inside the vehicle being lifted. Position the hydraulic jack so that no part of
your body will be under the vehicle while it is being lifted. Never work under a car that is being supported
only by the hydraulic jack. Always use additional supports. Before lowering the hydraulic jack, ensure there
are no persons or objects under the vehicle. Never leave the hydraulic jack unattended for longer periods
when it is supporting a load as it can lose pressure and begin to sink for design-related reasons. Therefore
place something underneath the lifted load immediately! Never get into the vehicle or start its engine while it
is on the hydraulic jack.
This product is intended for private use only!
General
warning sign
Warning about
hand injuries
Technical specifications
Intended use / safety instructions
WARNING: Lifting of persons prohibited!
Description: Garage Jack
Model: T830025
Nominal load: max. 3 tonnes
Lifting height: min. 130 mm to max. 465 mm
Total length: ca. 572mm
Own weight: ca. 27.4kg
Lifting height with rated load(mm):315-465
Design conforms to the EN1494/A1:2008
Made in China
This floor jack has been TÜV/GS
tested and bears the CE sign.

1. Open the drain valve (1) and insert the enclosed handle (extension) in the pumping arm (2).
To ensure the oil distributes itself completely, carry out approx. 6 full pumps of the handle.
2. Close the drain valve - the vehicle jack is now ready for use.
3. Locate your vehicle on an even, firm surface and secure the vehicle against rolling as specified by
the vehicle manufacturer.
4. To ensure safe lifting, position the jack at a 90° angle to the vehicle and under the appropriate
jacking point (see the manufacturer’s instructions).
5. Insert the handle in the drain valve and close it by rotating clockwise until the limit stop is reached.
6. Insert the handle in the pumping arm and pump the handle until the saddle (3) is in contact with the
vehicle.
7. Check again that the jack is seated correctly.
8. Continue pumping the handle until the vehicle has been lifted to the desired height.
Caution: Observe the vehicle carefully during the lifting operation. The jack should move in
the direction of the vehicle during lifting. Should this not be the case, there is a strong possibility
that the vehicle will slide off the jack.
9. Put the handle out of the pumping arm. (Risk of accident!)
10. Secure the load with suitable jack stands before commencing work on or under the vehicle.
Caution: Working on or under the vehicle without first appropriately securing the raised load is
prohibited! (Risk of accident!)
11. After you have finished working on the vehicle, open the drain valve by carefully twisting the jack
handle in small increments in a counterclockwise direction until the vehicle begins to move
downwards.
12. Once the vehicle is firmly on the ground, the drain valve can be opened again (approx, one half
turn) in order to return the lifting arm (4) all the way to the bottom in the starting position.
13. Before lifting the load, check that the drain valve is properly closed.
14. All moving parts must be lubricated in accordance with the operators’ manual and maintained on a
regular basis.
15. When the vehicle jack is not in use, the lifting arm should be in the lowest position and the handle
in an upright position to protect the precision mechanics from damage. The vehicle jack must
be stored in a horizontal position and in a dry location. Ensure the jack remains in its original
condition. Do not undertake any modifications to the device.
16. Use only SAE10 (SAE: Society of Automotive Engineers) grade, special-purpose hydraulic oil for
the pump. Dispose of all used and spilled oil appropriately.
17. Do not use a high pressure cleaner to clean the jack. All external moving parts, e.g. the foot roller
bearings (5), fastening bolts of the lifting arm (6), fastening bolts of the lifting arm cylinder (7) and
fastening bolts of the pumping arm (8) must be well lubricated regularly every 3 months.
IMPORTANT: Never lubricate or grease the rods of the pump (9) and lifting cylinder (10).
18. All maintenance and repair work must be performed by a suitably qualified personnel an in
accordance with the manufacturer's instructions.
19. Caution: Do not use the jack if there are any missing, loose or broken parts!
Before using the floor jack, check for loss of oil, damage or missing accessories.
General usage instructions
First time operation:
Lifting the vehicle:
Storage & care:

NOTE: The instructions below must not be carried out while the vehicle jack is In
use.
NOTE: The vehicle jack is equipped with a safety valve (15). It has been
configured to allow the vehicle jack to lift loads up to 2 tonnes. The safety valve
must not be modified or adjusted in any way!
Troubleshooting
Problem Possible cause Action
The jack does not reach
its full height.
Low level of oil in the jack. Check the oil level.
Air in the hydraulic system. Bleed in accordance with
the instructions.
The load lowers down. The relief valve does not close
properly.
Contact an authorised service
centre.
The oil is contaminated.
The pump valves are leaking
The piston is jammed.
Air in the hydraulic system. Bleed in accordance with
the instructions.
The lifting arm does not lower. The piston is jammed.
Contact an authorised
service centre.
Worn parts.
Internal damage to the jack.
The return spring has broken,
or come loose.
The lift linkage is damaged or
jammed.
Air in the hydraulic system. Bleed in accordance with
the instructions.
Imprecise movement
when lifting.
Air in the hydraulic system. Bleed in accordance with
the instructions.

REF# PART # DESCRIPTION QTY
1 T83508-10 Saddle pin 1
2 T830025-4 Saddle 1
3 Lifting arm assembly 1
4 GB894.1-16 C-clip Ø16mm 2
5 Connecting rod pintle 2
6 Frame assembly 1
7 T830025-5 Front wheel 2
8 GB894.1-18 C-clip Ø18mm 2
9 Washer M14 2
10 Spring washer M14 2
11 Nut M14 2
12 GB894.1-25 C-clip Ø25mm 2
13 GB6170-M12 Nut M12 4
14 GB859-12 Spring washer M12 6
15 T830021.5(ASM) Rear caster assembly 2
16 Socket head cap screw M12X25mm 2
17 Washer M18 2
18 Spring washer M18 2
19 Shoulder bolt M18X31mm 1
20 Handle socket 1
21 QLZ2C-1a Handle socket screw 1
22 Handle socket pin 1
23 T830025.2-2 Shaft for spur gear 1
24 GB91-2X16 Cotter pin Ø2X16mm 1
25 QLZ2C.3-3a Spur gear 1
26 GB859-10 Spring washer M10 2
27 GB6172-M10 Nut M10 2
28 GB848-8 Washer M8 1
29 QLZ2C.2c Handle assembly 1
30 T83508.5-4 Handle lock pin 1
31 QLZ2C.2-4 Handle cover 1
32 TZ830025-GS.1 Power unit assembly 1
33 QLZ2C.6-3a Helical gear 1
34 TF1201C-29 Oil plug 1
35 Coupling connector 1
36 Cotter pin Ø4X45mm 1
37 Return spring 1
38 Supporting shaft 1
39 C-clip Ø25mm 2
40 Shoulder bolt M18X58.5mm 1
41 QLZ2C-4 Torsion spring 1
42 Back shaft 1
43 T830025.MF Seal kit 1

EU Declaration of Conformity (Translation of the original EU Declaration of Conformity)
We
Changshu Tongrun Auto Accessory Co., Ltd
New Longteng Industrial Park
Changshu Economic Development Zone
215500 Changshu City, Jiangsu Prov.
PEOPLE’S REPUBLIC OF CHINA
Tel: [phone]
[email protected]
Declare under our sole responsibility that the follow product
Equipment: Floor jack
Model/type: T830025
Is in conformity with the
Machinery Directive (MD) 2006/42/EC
MD: EN 1494: 20000+A1:2008
Changshu 30.03.2018
Manufacturer: Changshu Tongrun Auto Accessory Co., Ltd
Jingfang Wang, Engineer (authorized to compile the Technical File)