Lexmark MS510 Series User manual

Lexmark MS510 & MS610 Series
Machine Type 4514-630, -635, -636
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
October 17, 2012 www.lexmark.com
P/N 12G2826

Parts catalog
Legend
The following column headings are used in the parts catalog:
•Asm‑index—Identifies the item in the illustration.
•Part number—Identifies the unique number that correlates with the part.
•Units/mach—Refers to the number of units actually used in the base machine or product.
•Units/FRU—Refers to the number of units in a particular FRU.
•Description—A brief description of the part.
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
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Parts catalog
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Assembly 1: Covers
2
3
5
6
8
10
11
14
15
1
7
4
12
13
9
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Parts catalog
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Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8520 1 1 Dust cover (250‑sheet tray) “Dust cover removal” on
page 240
1 40X8521 1 1 Dust cover (550‑sheet tray) “Dust cover removal” on
page 240
2 40X8054 1 1 Rear door and cover
(MS510dn)
“Rear door and cover
removal” on page 240
2 40X8270 1 1 Rear door and cover
(MS610dn, MS610de)
“Rear door and cover
removal” on page 240
3 40X8087 1 1 Right cover (MS610dn, MS610de) “Right cover removal” on
page 178
4 40X8052 1 1 Right cover (MS510dn) “Right cover removal” on
page 178
5 40X8305 1 1 250-sheet tray N/A
5 40X8086 1 1 550-sheet tray N/A
6 40X8056 1 1 Front access cover
(MS510dn, MS610dn)
“Front access cover
removal” on page 218
6 40X8268 1 1 Front access cover
(MS610de)
“Front access cover
removal” on page 218
7 40X9148 1 1 Cartridge plunger “Cartridge plunger removal”
on page 194
8 40X9131 1 1 MPF assembly (100 sheets) “MPF assembly removal” on
page 210
9 40X8051 1 1 Nameplate (MS510dn, MS610dn) “Nameplate removals” on
page 199
9 40X8272 1 1 Nameplate (MS610de) “Nameplate removals” on
page 199
10 40X8057 1 1 Control panel cover and buttons
(MS610de)
Note: Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
11 40X8068 1 1 Bezel (MS610de) “Bezel removals” on
page 197
12 40X8060 1 1 Control panel cover and buttons
(MS510dn)
Note: Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
12 40X8061 1 1 Control panel cover and buttons
(MS610dn)
Note: Does not include the UICC.
“Control panel assembly
removals” on page 201
“UICC removals” on
page 205
13 40X8066 1 1 Bezel (MS510dn) “Bezel removals” on
page 197
13 40X8067 1 1 Bezel (MS610dn) “Bezel removals” on
page 197
14 40X8053 1 1 Left cover (MS510dn) “Left cover removal” on
page 166
14 40X8269 1 1 Left cover (MS610dn, MS610de) “Left cover removal” on
page 166
15 40X8055 1 1 Top cover (MS510dn) “Top cover removal” on
page 245
15 40X8271 1 1 Top cover (MS610dn, MS610de) “Top cover removal” on
page 245
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Parts catalog
266

Assembly 2: Electronics 1
1
2
3
4
5
7
9
10
11
6
8
12
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Parts catalog
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Assembly 2: Electronics 1
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8081 1 1 Laser scanning unit “Laser scanning unit (LSU) removal”
on page 246
2 40X8343 1 1 Fuser, 100 V “Fuser removal” on page 244
2 40X8023 1 1 Fuser, 110 V “Fuser removal” on page 244
2 40X8024 1 1 Fuser, 220 V “Fuser removal” on page 244
3 40X8050 1 1 Narrow media/bin full sensor “Narrow media/bin full sensor
removal” on page 241
4 40X8276 1 1 Cooling fan (MS510dn, MS610dn) “Cooling fan removals” on page
180
4 40X8274 1 1 Cooling fan (MS610de) “Cooling fan removals” on page
180
5 40X8029 1 1 Controller board (MS510dn) “Controller board removals” on
page 184
5 40X8030 1 1 Controller board (MS610dn) “Controller board removals” on
page 184
6 40X8388 1 1 Controller board (MS610de) “Controller board removals” on
page 184
7 40X7592 1 1 Tray present sensor “Tray present sensor removal” on
page 179
8 40X8280 1 1 Front input guide “Front input guide removal” on
page 219
9 40X8300 1 1 MPF solenoid “MPF solenoid removal” on
page 169
10 40X8301 1 1 Reverse solenoid “Reverse solenoid removal” on
page 174
11 40X8285 1 1 Control panel assembly (MS610de) “Control panel assembly removals”
on page 201
12 40X8292 1 1 Control panel assembly (MS510dn) “Control panel assembly removals”
on page 201
12 40X8284 1 1 Control panel assembly (MS610dn) “Control panel assembly removals”
on page 201
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Parts catalog
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Assembly 3: Electronics 2
4
3
2
1
5
6
7
8
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Assembly 3: Electronics 2
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8048 1 1 Front door sensor “Front door sensor removal” on
page 218
2 40X8266 1 1 Cartridge smart chip contact “Toner cartridge smart chip contact
removal” on page 188
3 40X8046 1 1 Toner density sensor “Toner density sensor removal” on
page 232
4 40X7797 1 1 Power supply, 100 V/110 V “Power supply removal” on page 223
or
“Power supply removal (MS610)” on
page 224
4 40X7798 1 1 Power supply, 220 V “Power supply removal” on page 223
or
“Power supply removal (MS610)” on
page 224
5 40X8045 1 1 Trailing edge sensor “Trailing edge sensor removal” on
page 232
6 40X8043 1 1 Duplex sensor and input sensor “Duplex sensor and input sensor
removal” on page 227
7 40X7592 1 1 Media present sensor “Media present sensor removal” on
page 230
8 40X8044 1 1 Index sensor “Index sensor removal” on page 230
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Assembly 4: Frame
2
9
10
11
12
13
8
1
4
5
6
7
3
3
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Assembly 4: Frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X5364 1 1 Transfer roll “Transfer roll removal” on page 193
2 40X8298 1 1 Redrive assembly (MS510dn) “Redrive assembly removal” on
page 243
2 40X8437 1 1 Redrive assembly (MS611dn) “Redrive assembly removal” on
page 243
2 40X8438 1 1 Redrive assembly (MS611de) “Redrive assembly removal” on
page 243
3 40X8299 1 1 Front mounts “Left front mount removal” on
page 190
“Right front mount removal” on
page 191
4 40X8084 1 1 Pick/Lift motor gearbox “Pick/Lift motor gearbox removal” on
page 239
5 40X8275 1 1 Duplex assembly “Duplex removal” on page 226
6 40X8297 2 1 Pick tire N/A
7 40X8261 1 1 ACM assembly “ACM assembly removal” on
page 233
8 40X8295 2 2 MPF pick roller and separator pad “MPF pick roller removal” on
page 213
and
“Separator pad removal” on page
221
9 40X8279 1 1 Jam access cover “Jam access cover removal” on
page 214
10 40X8278 1 1 MPF gearbox “MPF gearbox removal” on page 171
11 40X8277 1 1 Duplex gear assembly “Duplex gear assembly removal” on
page 176
12 40X8083 1 1 Cartridge gearbox “Cartridge gearbox removal” on
page 175
13 40X8085 1 1 Main drive gearbox “Main drive gearbox removal” on
page 167
NS 40X8394 1 1 Screw kit N/A
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Parts catalog
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Assembly 5: Option trays
3
4
5
6
1
2
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Assembly 5: Option trays
Asm-index P/N Units/opt Units/FRU Description Removal procedure
1 40X8287 1 1 250-sheet tray N/A
1 40X8286 1 1 550-sheet tray N/A
2 40X8520 1 1 Dust cover, 250‑sheet tray “Dust cover removal” on page 240
2 40X8521 1 1 Dust cover, 550‑sheet tray “Dust cover removal” on page 240
3 40X8262 1 1 ACM assembly “ACM assembly removal” on page 250
4 40x8443 1 1 Pick roller assembly “Pick roller removal” on page 247
5 40X8444 1 1 Separator roll assembly “Separator roll assembly removal” on page
248
6 40X8305 1 1 250-sheet tray insert N/A
6 40X8086 1 1 550-sheet tray insert N/A
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Parts catalog
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Assembly 6: Maintenance kits
Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8439 1 1 Maintenance kit, 100 V (MS510dn)
•100 V fuser (40X8343)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8281 1 1 Maintenance kit, 110 V (MS510dn)
•110 V fuser (40X8023)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8282 1 1 Maintenance kit, 220 V (MS510dn)
•220 V fuser (40X8024)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8440 1 1 Maintenance kit, 100 V (MS610dn)
•100 V fuser (40X8343)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8433 1 1 Maintenance kit, 110 V (MS610dn)
•110 V fuser (40X8023)
•Paper exit guide (40X8437)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X8435 1 1 Maintenance kit, 220 V (MS610dn)
•220 V fuser (40X8024)
•Paper exit guide (40X8437)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8441 1 1 Maintenance kit, 100 V (MS610de)
•100 V fuser (40X8343)
•Paper exit guide (40X8298)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8434 1 1 Maintenance kit, 110 V (MS610de)
•110 V fuser (40X8023)
•Paper exit guide (40X8438)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
NS 40X8436 1 1 Maintenance kit, 220 V (MS610de)
•220 V fuser (40X8024)
•Paper exit guide (40X8438)
•ACM pick roll (40X8297)
•Transfer roll (40X5364)
•Tray separator roll assembly (40X8444)
•MPF pick roll and separator pad (40X8295)
N/A
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Assembly 7: Power cords
Asm-index P/N Units/mach Units/FRU Description Removal procedure
NS 40X0269 1 1 Power cord, 2.5 m (straight)—USA, Canada N/A
NS 40X3141 1 1 Power cord, 2.5 m (straight)—Europe and others N/A
NS 40X0288 1 1 Power cord, 2.5 m (straight)—Argentina N/A
NS 40X0271 1 1 Power cord, 2.5 m (straight)—United Kingdom N/A
NS 40X0275 1 1 Power cord, 2.5 m (straight)—Israel N/A
NS 40X1772 1 1 Power cord, 2.5 m (straight)—Switzerland N/A
NS 40X1773 1 1 Power cord, 2.5 m (straight)—South Africa N/A
NS 40X0273 1 1 Power cord, 2.5 m (straight)—Traditional Italy N/A
NS 40X1774 1 1 Power cord, 2.5 m (straight)—Denmark N/A
NS 40X4596 1 1 Power cord, 2.5 m (straight)—Brazil N/A
NS 40X0303 1 1 Power cord, 2.5 m (straight)—China N/A
NS 40X0270 1 1 Power cord, 2.5 m (straight)—Japan N/A
NS 40X1792 1 1 Power cord, 2.5 m (straight)—Korea N/A
NS 40X1791 1 1 Power cord, 2.5 m (straight)—Taiwan N/A
NS 40X0301 1 1 Power cord, 2.5 m (straight)—Australia N/A
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