LGMG SS0407E User manual

Operation Manual
SS0407E/AS0607E/AS0812E/AS1012E/
AS1212E/AS1413E
Mobile Elevating Work Platform
△
!Warning
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.

Mobile Elevating Work Platform
Operation Manual
880*1230 mm sixteen format 8 printed sheet
Fourth edition and printed for the first time in December 2021
LINGONG GROUP JINAN HEAVY MACHINERY CO.,LTD
Add: F12,Building 3 LushangGuoao Plaza, 9777 Jingshi Road,Lixia District, Jinan,
Shandong, 250000,China
Tel: 86-0531-67605017 Technical service: 86-0531-67605017
Fax: 86-0531-67605017 Accessory sales: 86-0531-67605016
Web: www.lgmg.com.cn

Operation Manual of Elevating Work Platform
I
Contents
Forewords ..................................................................................................... II
Safety precaution...........................................................................................III
Chapter 1 Safety............................................................................................ 1
Chapter 2 Legend.........................................................................................13
Chapter 3 Label............................................................................................17
Chapter 4 Specification.................................................................................35
Chapter 5 Controller .....................................................................................43
Chapter 6 Pre-operation inspection ..............................................................49
Chapter 7 Workstation inspection.................................................................53
Chapter 8 Function test ................................................................................57
Chapter 9 Operation notice...........................................................................65
Chapter 10 Transport and lifting instruction...................................................81
Chapter 11 Appendix ....................................................................................89

Operation Manual of Elevating Work Platform
II
Forewords
Thanks for purchasing and using the elevating work platform of Lingong Group Jinan Heavy Machinery Co.,
Ltd. This machine is designed according to AS/NZS 1418.10:2011. The mechanism, drive, operation,
maintenance, adjustment, technical parameter, repair adjustment data of elevating work platform are
specified in this manual for safety guidance and correct use & maintenance of this machine.
How to achieve the best benefit with this machine is our common pursue, which is greatly depending on the
acknowledge and maintenance of your machine. We sincerely wish you can go through this manual before
the first start, operation, repair and maintenance of this machine and wish you are familiar with the operation
and maintenance specified.
The correct illustration and instructions are provided in this manual at the moment of publication. However,
the structure and performance of our products are continuously improved and completed. Changes of related
design, operation and maintenance instruction will be made without notice. Thanks for understanding. For any
doubts of the latest machine information and the manual, please consult us.
This manual is applicable to the elevating work platform. The user shall make the maintenance to the machine
strictly according to the interval specified in the maintenance schedule.
Please keep the manual at the specified location for convenience of reference at any time. This manual is one
part of this machine. When the ownership or use right of this machine is transferred, this manual shall be
transferred with this machine. For any loss, damage or identification problem, please replace the manual in
time.
Lingong Group Jinan Heavy Machinery Co., Ltd refers the copyright of this manual. The reproduction or copy
of this manual is not allowed without the written approval of the company.
△
!Warning
Only the staff receiving the professional training and having corresponding
qualifications are allowed to operate, repair and maintain this machine.
The incorrect operation, maintenance and repair are very dangerous and can
cause the personal injury and death.
Before the operation or maintenance, the operator shall carefully go through this
manual. Do not make any operation, maintenance and repair on this machine
before going through and comprehending this manual.
The user shall load the platform strictly according to the rated one and shall be
responsible for consequences caused due to overload or any modification
without permission.
The operation regulations and preventions in this manual are only applicable for
the specified use of this machine. For any un-forbidden operation beyond the
regulation, be sure to ensure such operation will not cause any personal injury.

Operation Manual of Elevating Work Platform
III
Safety precaution
The operator shall understand and follow the existing safety regulations of the state and the local
government. If these are unavailable, the safety instructions in this manual shall be followed.
Most accidents are caused due to the violation to the operation and maintenance regulations of the
machine. To avoid accidents, please go through, comprehend and follow all warnings and precautions in
this manual before the operation and maintenance.
The safety measures are specified in Chapter 1 Safety.
As it is impossible to foresee every possible hazard, the safety instructions in this manual may not cover
all safety prevention measures. Be sure to ensure the safety of yourself and others and protect the
machine against any damage, if the steps and operation beyond this manual are adopted. If you are
unable to confirm the safety of some operations, please feel free to consult us or the distributor.
The operation & maintenance prevention measures listed in this manual are only applicable to the
specified uses of this machine. Our company shall assume no responsibility if this machine is used
beyond the range of this manual. The user and the operator shall be responsible for the safety of such
operations.
Do not carry on any operation forbidden in this manual in any cases.
The following signal words are applicable for identifying the safety information of this manual.
△
! Hazard:
If not avoided, the dangerous results as severe injuries or death can be caused. This
word is also applicable to the situation that serious machine damage can be caused,
if not avoided.
△
! Warning:
If not avoided, the potential dangerous results as severe injuries or death can be
caused. This word is also applicable to situation that the serious machine damage
may be caused, if not avoided.
△
! Notice:
If not avoided, the minor or intermediate injury may be caused. This word is also
applicable to situation that the machine damage may be caused or the machine
service life may be shortened, if not avoided.

Operation Manual of Elevating Work Platform
IV

Operation Manual of Elevating Work Platform
1
Chapter 1 Safety

Operation Manual of Elevating Work Platform
2

Operation Manual of Elevating Work Platform
3
△
!Hazard
The death or severe injuries can be caused if
the instruction and safety regulations in this
manual are not followed.
△
!Warning: Forbidden operation, unless
The safe operation rules of the machine are
understood and practiced.
The dangerous conditions are avoided. The
safety regulations shall be acknowledged and
comprehended before the next step.
The pre-operation inspection is always made.
The function test is always made before the
use.
The workstation is checked.
The machine is used for its design purposes
The manufacturer’s instruction and safety
regulations, the safe operation manufacturer
and machine’s label, shall be read,
comprehended and followed.
The safety regulations for user and the site
regulations shall be read, comprehended and
followed.
All applicable laws and regulations of the
government are read, understood and
followed.
The appropriate training on safe operation of
machine is made

Operation Manual of Elevating Work Platform
4
△
!Notice: Classification of hazards
The meanings of symbols, color codes and
characters of Lingong’s product are as
follows:
Security warning and sign: be used for
warning the potential personal injuries. Please
observe all safety instructions below this sign,
for fear of potential personal injury and death.
Red: remind the dangerous situations. If not
avoided, the personal death or severe injury
can be caused.
Orange: remind the dangerous situations. If
not avoided, the personal death or severe
injury may be caused.
Yellow: remind the dangerous situations. If
not avoided, the minor or intermediate
personal injury may be caused
Blue: remind the dangerous situations. If not
avoided, the property loss can be caused
1.1 Design use
This machine is a self-traveling and electric
elevating device, which is provided with a work
platform on a scissors mechanism.
1.2 Maintenance of safety sign
Replace any missed or damaged safety signs or

Operation Manual of Elevating Work Platform
5
Decals. If necessary, use mild soap and water to
clean safety signs. Do not use solvent-based
cleaners because they may damage the safety
sign material.
△
! Electric shock hazard
The machine is not insulated,and does
not provide any electric shock
Protection when touching or getting
close to the electric wire. Please keep
the safe distance away from the power
line and the power equipment
according to the applicable laws and
regulations and the description in the
table below.
Voltage
Required
clearance
0~300V
Prohibit touch
300V~50KV
3.05m
50KV~200KV
4.6m
200KV~350KV
6.10m
350KV~500KV
7.62m
500KV~750KV
10.67m
750KV~1000KV
13.72m
Please consider the influence to the
displacement of platform and swinging
& relaxation of electric wire by the
strong or gust.
Please stay away from the machine if it
contacts by a live electric wire. Do not
touch or operate the machine on the
ground or the platform before cutting off
the power supply.
Do not operate the machine in the
lightning or rainstorm weather.
Do not use the machine as an earth
wire in the process of welding.
Do not touch charger when charging.
△
!Tipping-over hazard
The staff, equipment and material on the
platform shall not exceed the maximum
bearing capacity of the platform and the
extending platform.
Model (order No.)
SS0407E(S0407SDTNE10)
Maximum
occupant capacity
indoor
2
outdoor
1
Maximum working
load of platform
indoor
240Kg
outdoor
240Kg
Recommend load
capacity of
extension deck
indoor
113Kg
outdoor
113Kg
Model (order No.)
AS0607E(S06070DTNE10)
Maximum
occupant capacity
indoor
2
outdoor
1
Maximum working
load of platform
indoor
230Kg
outdoor
125Kg
Recommend load
capacity of
extension deck
indoor
120Kg
outdoor
113Kg

Operation Manual of Elevating Work Platform
6
1.3 Safety of workstation
1) The platform can be lifted on a solid and flat
ground only.
The running speed in case of the platform
being lifted shall be no more than 0.8km/h;
The running speed in case of the platform
SS0407E being lifted shall be no more than
0.5km/h.
2) Do not use the tilting alarm as a level
indicator. The tilting alarm of chassis and
platform only alarms when the machine is
severely tilted.
3) In case the tilting alarm sounds: lower the
platform and move the platform to a
horizontal ground. In case the tilting alarm
sounds when lifting the platform, pay special
attention to lower the platform.
4) In case the machine is used outdoor, do not
lift the platform when the wind speed is
above 12.5m/stiff the wind speed exceeds
the limit after lifting the platform, please
immediately lower the platform and stop the
machine operation
5) The ambient temperature for use of this
machine is -20℃to 40℃.
6) The relative humidity for use of this machine
shall be greater than 90% (at 20℃).
7) The allowable voltage fluctuation of the
machine is ±10%.
8) Do not operate the machine under strong
wind or gust. Do not increase the surface
area of platform or load. Increase of
exposure area in wind will reduce the stability
Model (order No.)
AS0812E(S08120DTNE10)
Maximum
occupant capacity
indoor
2
outdoor
1
Maximum working
load of platform
indoor
450Kg
outdoor
450Kg
Recommend load
capacity of
extension deck
indoor
113Kg
outdoor
113Kg
Model (order No.)
AS1012E(S10120DTNE10)
Maximum
occupant capacity
indoor
2
outdoor
1
Maximum working
load of platform
indoor
320Kg
outdoor
320Kg
Recommend load
capacity of
extension deck
indoor
113Kg
outdoor
113Kg
Model (order No.)
AS1212E(S121200NDT0NE1000)
Maximum
occupant capacity
indoor
2
outdoor
-
Maximum working
load of platform
indoor
320Kg
outdoor
-
Recommend load
capacity of
extension deck
indoor
113Kg
outdoor
-
Model (order No.)
AS1413E(S141300NDT0NE1000)
Maximum
occupant capacity
indoor
2
outdoor
1
Maximum working
load of platform
indoor
320Kg
outdoor
320Kg
Recommend load
capacity of
extension deck
indoor
113Kg
outdoor
113Kg

Operation Manual of Elevating Work Platform
7
of machine.
9) When the platform is caught, stuck or
blocked by a nearby item and is unable to
normally move, do not try to release the
platform via the platform controller. All staff
must leave the platform before releasing the
platform via a ground controller.
10) Be especially careful and lower the speed
when the machine in the folding status is
driving on an uneven rode, a gravel road, an
unstable or smooth surface, near a hole and
on a slope.
11) Do not travel the machine in any uneven or
unstable road or in any other dangerous
conditions, when the platform is lifted.
12) Do not drive in high-speed descending any
slope.
△
!Caution
Make sure slow speed (turtle) is
selected before descending any
slope.
13) Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force
Model
Manual Force
SS0407E
Indoor: 400N Outdoor:200N
AS0607E
Indoor: 400N Outdoor:200N
AS0812E
Indoor: 400N Outdoor:200N
AS1012E
Indoor: 400N Outdoor:200N
AS1212E
Indoor use onl:400N
AS1413E
Indoor: 400N Outdoor:200N
14) Do not use the machine as a crane.
15) Do not place, anchorage or suspend any
load on the any part of the machine.
16) Do not push the machine or other items via
the platform.
17) Do not operate the machine in case the
chassis tray is stretched.
18) Do not lean the platform against any nearby
structure.
19) Do not change or limit the use of the limit
switch.
20) Do not bind the platform on a nearby
member.
21) Do not place the load outside the platform
guard rail.
22) Without the written consent of the
manufacturer, do not modify or change the
aerial work platform. Installing an additional
device, used for carrying tools or other
materials, on the platform, pedal or guard rail,
will increase platform weight, platform
surface area or load.
23) Do not change or damage any safety or
stability related parts of the machine.
24) Do not replace the key stability-related parts
with those with different weights or
specifications.
25) When cleaning the vehicle, do not wash
directly.

Operation Manual of Elevating Work Platform
8
26) The maximum allowable tilt angle of the
machine, as shown in following table:
Model
Item
SS0407E
(S0407SDTNE10)
AS0607E
(S06070DTNE10)
Maximum
allowable
working angle
(forward)
3°
3°
Maximum
allowable
working angle
(backward)
3°
3°
Maximum
allowable
working angle
(sideward)
1.5°
1.5°
Model
Item
AS0812E
(S08120DTNE10)
AS1012E
(S10120DTNE10)
Maximum
allowable
working angle
(forward)
3°
3°
Maximum
allowable
working angle
(backward)
3°
3°
Maximum
allowable
working angle
(sideward)
1.5°
1.5°
Model
Item
AS1212E
(S121200NDT0N
E1000)
AS1413E
(S141300NDT0N
E1000)
Maximum
allowable
working angle
(forward)
3°
3°
Maximum
allowable
working angle
(backward)
3°
3°
Maximum
1.5°
1.5°
allowable
working angle
(sideward)
27) It is forbidden to use the battery whose
weight is less than the original battery. The
battery installed on the chassis not only
balances the weight, but also is vital for the
stability of machine. Every battery has a
different weight (as detailed in the following
table).
Model
Battery weight
(Kg)
SS0407E
28
AS0607E
AS0812E
30
AS1012E
AS1212E
39
AS1413E
28) The minimum weight of battery tray
(including the battery) on the chassis varies
with the battery model (as detailed in the
following table).
Model
Weight of battery
tray (including the
battery) on the
chassis (kg)
SS0407E
85
AS0607E
146
AS0812E
157
AS1012E
AS1212E
193
AS1413E
225.4
29) Do not place the stair or scaffold in the
platform or lean the same against any part of
the machine.

Operation Manual of Elevating Work Platform
9
30) The tools and materials, evenly distributed
and able to be safely moved by the person
on the platform, can be transferred by the
platform only.
31) Do not use the machine on a movable
surface or vehicle.
32) Be sure to keep all tyres in good conditions
and appropriately tighten the nuts.
△
!Crush hazard
Do not stretch the arms and the
hands to any position where there is
a hazard of scissor wound or crush
When the machine is running via a
controller on the ground, please
make the correct and planned
judgment. Keep the safe distance
between the operator, machine and
the fixing item.
△
!Hazard during operation on a slope
Do not drive the machine on a slope and
side slope with over proof gradient. The
rated value of slope is applicable to the
stowed machine.
Maximum slope rating,
stowed position:
25%(14°)
Maximum side slope
rating, stowed position:
25%(14°)
Note: Slope rating is subject to ground
conditions and adequate traction.
△
!Falling hazard
The workers on the platform must
put on all safety devices and fix the
accepted rope anchorage point with
the safety strap hook in the
operation process. Each rope
anchorage point is only applicable
to one hook.
Do not climb on or sit on the guard
rail of the platform. Please stably
stand on the platform base plate in
any time.
Do not climb down the platform
when it is lifted.
Keep the platform floor free from
debris.
Please shut down the entrance door
before the operation.
Do not run the machine when the
guard rail is not correctly installed
or the safe operation cannot be
insured by the entrance door.

Operation Manual of Elevating Work Platform
10
Do not get in and out of the platform,
except the machine is folded.
△
!Crash Hazard
Pay attention to the items within the
sight line and the black spot when
starting or running the machine.
Pay attention to the position of the
extending platform when moving the
machine.
Check the workstation to avoid any
overhead barrier or other possible
hazards.
Pay attention to the crush danger
when holding the guard rail of the
platform.
The user must follow the service
rules for the personal protection
equipment, made by the owner, the
service rules for the workstation and
the laws and regulations made by
the government.
Please observe and follow the
traveling arrow and the turning
direction arrows on the platform
controller and the platform’s label
and nameplate.
Do not operate the machine on the
line of any crane or movable
overhead machine, unless the crane
controller is locked and/or the
potential bump prevention measure
is taken.
Avoid dangerous driving or careless
operation when running the
machine.
The platform can be lowered only
when there are no person and
barriers below the platform.
Limit the traveling speed according
to the ground status, traffic jam,
road grade, person position and any
other possible bump factors.
△
!Component damage hazard
Do not charge the battery with any
above 24V battery charger.
Do not use the machine as an earth
wire in the process of welding.
△
!Explosion and fire hazard
Do not operate or charge the machine at
the location with possible inflammable
or explosive gas or particles.
△
!Machine damage hazard
Do not use any damaged or failed
machine.

Operation Manual of Elevating Work Platform
11
Please make an absolute operation
check and test all functions before
each shift. Attach a mark on the
damaged or failed machine.
immediately and stop the operation
Be sure to make all maintenance and
operation according to the
provisions in this manual.
Be sure to keep all labels at the
appropriate locations and keep them
recognizable.
Be sure to keep this manual in the
manual box of the platform.
△
!Personal injury hazard
Do not run the machine in case of
hydraulic oil leakage. The leaked
hydraulic oil may permeate or burn
the skin.
The severe injury may be caused if
any component below the cover is
touched by mistake. Only the trained
maintenance staff can maintain the
compartment. It is suggested that
the operator shall make the
maintenance before the
pre-operation inspection. Be sure to
keep all compartments closed and
locked during the operation.
1.4 Battery safety
△
!Combustion hazard
The battery contains the acid
material. Please put on the
protective clothing and safety
goggles when using the batter.
When the vehicle stops for a long
time, it is necessary to turn off the
main power switch.
Take measures to protect the acid
material from overflowing or being
touched. Neutralize the overflowed
acid material from the battery with
soda and water.
△
!Explosion danger
Keep the battery away from any
spark, flame or alight cigarette. The
battery can release the explosive
gas.
Do not touch the battery terminal or
the cable clamp with any tool which
is possible to cause the spark.
△
!Component damage hazard
Do not charge the battery with any
above 24V battery charger

Operation Manual of Elevating Work Platform
12
△
!Electrocution/burn hazard
The battery charger can be
connected to the grounded AC
three-wire power socket.
Check if the wire cable, electric
cable and wiring are damaged every
day. Replace the damaged items
before the operation.
Take measures to prevent the
electric shock caused due to the
touch with the battery terminal. Take
off the ring, watch and other
decorations.
△
!Tipping-over hazard
It is forbidden to use the battery whose weight
is less than the original battery. The battery
installed on the chassis not only balances the
weight, but also is vital for the stability of
machine. Every battery has a different weight
(as detailed in the following table).
Model
Battery weight
(Kg)
SS0407E
28
AS0607E
AS0812E
30
AS1012E
AS1212E
39
AS1413E
The minimum weight of battery tray (including
the battery) on the chassis varies with the
battery model (as detailed in the following
table).
Model
Weight of battery
tray (including the
battery) on the
chassis (kg)
SS0407E
85
AS0607E
146
AS0812E
157
AS1012E
AS1212E
193
AS1413E
225.4
△
!Hazard in the process of lifting
When lifting the battery, please choose
the appropriate number of person and
lifting method.
1.5 Lock after each use
1) Choose a safe parking position which can be
a solid and horizontal ground where there is
no barrier and any busy transport.
2) Lower the platform
3) Rotate the key switch to the “OFF” position
and pull out the key, to avoid unauthorized
use
4) Chock up the wheels with wedges.
5) Charge the battery.

Operation Manual of Elevating Work Platform
13
Chapter 2 Legend

Operation Manual of Elevating Work Platform
14
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