Waupaca Paca-Ryde User manual

Installation Instructions
Paca-Ryde
Elevator
Series 116
1,000 lbs.
PMI116-S
APRIL 2018
1726 North Ballard Road, Suite 1 • Appleton, WI 54911
Phone [phone] • Fax [phone]
Technical Support 855-804-5774
www.waupacaelevator.com

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
W E
PMI116- TC-S
02 APR 2018
Installation Table of Contents
General Information Series 116
Description.................................................................... Page
General Information.......................................... ....................................4
Warning and Safety Label Install.................................. ....................5
Factory Installed Warning & Safety Label Installation...................6
Hyrdaulic Elevator Recommended Tool List................................. 7
Return Material Authorization....................... ....................................8
Troubleshooting with Tech Support............ ....................................9
Hoistway Dimensions ....................................... ..................................10
Rail and Pedestal Installation ........................ ..................................11
Two Piece Jack Assembly................................. ..................................12
Jack Installation................................................... ..................................13
Ram Header Installation .................................. ..................................14
Controller Installation and Wiring ............... ............................15-16
GMV/OLS Hydraulic Power Unit Installation ............................. 17
Final Limit Installation .......................................................................18
Pendant Control.................................................. .................................19
Pisten Projection................................................. .................................20
Proper Wiring Rope Handling ....................... .................................21
Wire rope & Shackle Installation ................... ..........................22
Sling & Side Extension Installation..........................................23
Sling Assembly and Safety Installation..................................24-26
Stabilizer Bracket Adjustment & Sling Extension Installation..... 27
Verify Jack travel.......................................................................... ........ 28
Car Operating Panel Installation.................................................... 29
Wall Mount Telephone Jack............................................................. 30
Handrail Installation .......................................... .................................31
Framless Car Assembly ...............................................................32-34
Stabilizer Bracket Installation ........................ ...............................35
Steel Tape and Tape Reader Installation ... .................................36
Description............................................. ..........................Page
Modular Wiring Car Top Layout .................... ..................................37
Car Top Modular Wiring...........................................................................38
Tape Reader Interface Board Connections . ..............................39
LED Light Installation........................................................... ..............40
LED Light Wiring (without battery backup wiring)..............41
LED Light Wiring (without battery backup wiring)...........42
Accordion Gate Installation...........................................................43-44
Frameless Car Gate Switch .......................................................................46
Travel Cable Installation................................... ..................................47
Travel Cable to Controller Wiring........................................................48
Hoistway Wiring Layout ................................... ...................................49
Hall Station Wiring & Installation.........................................................50
Stop Pit Switch Installation................................................................51
EMI & GAL Magnet Placement 6 Stop...............................................5 2
Toe Guard Installation....................................... ....................................53
Automatic Operation........................................ ....................................54
GMV/OLS Microprocessor Inputs and Outputs.............................55
Programs & POT Settings................................................................56-57
Auto Gate Program............................................ ....................................58
Emergency Light Installation and Fuse Installation.....................59
Valve Adjustments ............................................. ..............................60-62
Troubleshooting ................................................. ...............................63- 64
Troubleshooting PLC Inputs and Outputs. .............................65-66
Troubleshooting Controller Layout.................................................67
Excelevator Semi- Annual General Maintence Chart...................68
Excelevator Semi- Annual Maintence Messages........................69
Elevator Release Checklist............................... ..................................70

1726 North Ballard Road - Appleton, WI 54911 - 920.991.9082
Technical Support 800.238.8739 - [e-mail]
PM0010-B
/18/2011
CRUSH
HAZARD
CUTTING
HAZARD
CRUSH
HAZARD
CRUSH
HAZARD
CRUSH
HAZARD
CRUSH
HAZARD
ECO-SYSTEM
HAZARD
ELECTRIC
HAZARD
FALLING
HAZARD
INHALATION
HAZARD
CRUSH
HAZARD
KINK
HAZARD
MISSILE
HAZARD
CRUSH
HAZARD
PINCH
HAZARD
PROJECTILE
HAZARD
PUNCTURE
HAZARD
ANTI-
STATIC
ALERT
STATIC
HAZARD
ELECTRICITY
For purposes of visual clarication, some parts have been
omitted from certain illustrations.
Illustrations are of typical parts and may not match your
materials exactly.
Illustration Notication
Waupaca Elevator Company subscribes to the ACCESSIBILITY EQUIPMENT MANUFACTURERS ASSOCIATION
(AEMA) Code of Ethical Practices:
Be it resolved that we will conduct our business aairs in such a manner that they will be fair to all parties concerned.
Ethical Standards
Danger!
Indicates a condition where failure to follow
exact instructions or heed warnings may result
in equipment damage, personal injury or death.
Safety Alerts
Introduction
These symbols will remind you of potential injury.
Important
Indicates critical information that should be
reviewed carefully.
General Reminders
This manual is designed as a guide to the installation
and maintenance of this Waupaca Elevator unit. The
instructions are designed to help ensure the safe
installation and operation of this unit. Read them
carefully before beginning installation.
Inspect for visible signs of damage or missing parts
BEFORE beginning installation. The nal check list
indicates all components included with this order.
Work by others to include, but not limited to, the
hoistway construction, supports for guide rails and an
electrical fused disconnect to control panel.
Do not expose electrical components to the elements or
extreme temperature uctuations. Resulting condensa-
tion will damage equipment, causing it to malfunction. If
exposed, let sit for 12-24 hours prior to operation.
Safe operation requires a maintained hoistway
and mechanical room temperature between 60° F
to 110° F.
• And further resolved, that we will manufacture and/or distrib-
ute only products which reect good quality, safety and the
best engineering practices for any given application.
• And further resolved, that we will respect our competitors
deserving of our respect.
• And further resolved, that we will refrain from being deroga-
tory.
• And further resolved, that we will not take unfair advantage of
our dealers.
• And further resolved, that we will always uphold the high
standards and the purposes of AEMA.
• And further resolved, that we will refuse to be party to
any of the following: price xing, collusion monopoly,
non-code compliance, deviation from specications after
quoting, and knowingly endorsing members of this or
any other trade association if they are not qualied or are
known to be unethical or dishonest.
Installation should be done by a trained authorized
Elevator Contractor in accordance with these
instructions and in compliance with requirements
of National Elevator Code, National Electrical Code,
American Standard Safety Code, and State and
Local Building Codes.
GENERAL INFORMATION
W E
Page 4

PTS70014-J
29 MAR 2018
W E
SERIES : 114 ,116
1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
Wire Rope Tag
(1) To the wire
rope where it
will not interfere
with elevator
operations.
(Tag may vary
due to supplier.)
GAL INTERLOCK
EMERGENCY KEY
- SWITCH MAIN DISCONNECT TO "OFF"
- SLOWLY OPEN HOISTWAY DOOR WITH
INTERLOCK RELEASED
- GENTLY TURN KEY TO RELEASE
INTERLOCK
- INSERT KEY IN KEYWAY UNTILHANDLE
CONTACTS INTERLOCK
- REMOVE KEY FROM CONTROL BOX
COVER
L-006427-A
GAL
LOCK
DANGER
L-006435-A
Elevator car can
come up and crush
you to death!
Before entering this area:
Pull Emergency Stop
Use a 4 foot brace on
top of car
DANGER
L-006381-A
Elevator car can
come down and
crush you to death!
Before entering this area:
Pull Emergency Stop
Use a 4 foot brace to
support car
(1) To front
wall in the
overhead of
hoistway.
(1) On top of
elevator car.
(1) To hoistway
wall 3’above
pit facing door.
(1) On the Jack
(1-3) Center in opening/s on toe guard
(1) To controller face next to
emergency key holding bracket.
(EMI interlock)
NON-LOAD
BEARING
SURFACE
L-007722-A
(2) Place label on the
ceiling exterior of
the elevator car.
Label must be visible
from opening
DANGER
L-006428-A
Elevator car can
come down and
crush you to death!
Before entering this area:
Pull Emergency Stop
Use a 4 foot brace to
support car
(1) To the inside of cab
(manual gate only) (1) To the inside of cab
(automatic gate only)
(GAL interlock)
or
(2) Placed on the
disconnects
110V & 240V
OPERATING INSTRUCTIONS
FOR WAUPACA ELEVATORWITH MANUAL GATE
IF ELEVATOR STOPS BETWEEN FLOORSWAIT 7 SECONDS AND TRYTO
RETURN TO FLOORTHAT YOU CAME FROM, IF YOU REMAIN STUCK PRESS
ALARM BUTTON TO GET ASSISTANCE IN THE HOUSE OR USE PHONE TO
GET ASSISTANCE.
DO NOT ATTEMPT TO REPAIRTHIS ELEVATORYOURSELF.
CALL DEALER FOR SERVICE OR AN ELEVATOR SERVING COMPANY
DO NOT REMOVE OR COVERTHIS SIGN. L-006432-B
1. Close hoistway door and close elevator gate.
2. If keylock is provided, insert key in lock and turn to “ON”.
3. Press desired oor on the car operating panel.
4. Once stopped at landing open gate.
5. Open door and exit elevator.
6. Close the gate.
7. Securely close hoistway door.
8. Should elevator fail to operate.
-Verify gate and hoistway door are fully closed.
-If keylock equipped, verify key is in the “ON” position
-Verify that the emergency stop button is pushed in.
9. Do not load elevator beyond its rated capacity.
10. Do not open gate while elevator is in motion.
11. Keep all body parts inside the elevator car at all times.
OPERATING INSTRUCTIONS
FOR WAUPACA ELEVATORWITH AUTOMATIC GATE
IF ELEVATOR STOPS BETWEEN FLOORSWAIT 7 SECONDS AND TRYTO
RETURN TO FLOOR THAT YOU CAME FROM, IFYOU REMAIN STUCK PRESS
ALARM BUTTON TO GET ASSISTANCE IN THE HOUSE OR USE PHONE TO
GET ASSISTANCE.
DO NOT ATTEMPT TO REPAIRTHIS ELEVATORYOURSELF.
CALL DEALER FOR SERVICE OR ELEVATOR SERVICING COMPANY
DO NOT REMOVE OR COVERTHIS SIGN. L-006434-B
1. Close hoistway door and the elevator gate will automatically close.
2. If keylock is provided, insert key in lock and turn to “ON”.
3. Press desired oor on the car operating panel.
4. Once stopped at landing the gate will automatically open.
5. Open door and exit elevator.
6. Securely close hoistway door.
7. Should elevator fail to operate:
- Verify gate and hoistway door are fully closed.
- If keylock equipped, verify key is in the “ON” position.
- Verify that the emergency stop button is pushed in.
8. Do not load elevator beyond its rated capacity.
9. Do not open gate while elevator is in motion.
10. Keep all body parts inside the elevator car at all times.
(1-3) Place label right next
to the pit stop switch in
the hoistway pit
(1) Place the label
facing toward the
hoistway shaft on the
plastic container that
catches the oil in the
hoistway.
WARNING & SAFETY
LABEL INSTALLATION
Page 5

PTS70014-J
29 MAR 2018
W E
SERIES : 114 ,116
1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
WARNING
For Continued Protection Against Risk of Fire,
Replace with same Type and Rating of Fuse.
AMP, Time Delay
L-006383-A
L-006405-A
FUSE VALUE TYPE
IN OR ON CONTROLLER ALARM BELL &
CONTROLLER
WARNING
L-006392-A
Hazardous voltage
can shock, burn or
cause death.
Do not enter or
service yourself.
Call a qualied repairman.
Electrostatic sensitive devices within.
Observe anti-static precautions.
L-006394-A
ALARM BELL &
TAPE READER
WARNING
GATE SWITCH BYPASS
AND/OR GATE REMOVAL
IS PROHIBITED BY CODE.
SERIOUS INJURY OR
DEATH COULD RESULT.
L-006416-A
GATE
WARNING : MORE THAN ONE LIVE CIRCUIT.
SEE DIAGRAM.
AVERTISSEMENT . CET ÉQUIPEMENT
RENFERME PLUSIEURS CIRCUITS SOUS
TENSION. VOIR LE SCHÉMA.
Overload protection is 150 % of full load current ( Fuse on board)
T
his unit does not incorporate overspeed protection
Screw Drive
Gate Operator
120V, 3A, 60Hz
ASME A17.5
CAN/CSA B44.1
File: 100104201CHI-001
L-006469-A
ASME A17.5
CAN/CSA B44.1
File: 100104201CHI-001
WARNING : MORE THAN ONE LIVE CIRCUIT.
SEE DIAGRAM.
AVERTISSEMENT . CET ÉQUIPEMENT
RENFERME PLUSIEURS CIRCUITS SOUS
TENSION. VOIR LE SCHÉMA.
Overload protection is 150 % of full load current (
Fuse on board)
T
his unit does not incorporate overspeed protection
Belt Drive
Gate Operator
120V, 3A, 60Hz
L-006470-A
CARTOP
SCREW DRIVE
GATE OPERATOR
BELT DRIVE
GATE OPERATOR
EMI III AC & DC
L-006700-A
Waupaca Elevator Company
100291858CHI-001
COMPLIES WITH UL STD104,
ASME-A17.1, AND CSA B44.
MODEL: EMI IV
VOLTAGE: 24 VDC, 2A
24 VAC,2A
CERTIFIED OCTOBER 2011
"FOR RESIDENTIAL USE ONLY"
Intertek
EMI IV AC & DC
Elevator car can come
down and can cause
SEVERE INJURY or DEATH
Before disconnecting hose:
• Secure car and sling
Do not attempt to replace this hose
Installed by:
______________________________
Date Installed:
______________________________
PER ASME A17.1: REPLACE HOSE EVERY 6 YEARS OR
SOONER IF REQUIRED BY LOCAL JURISDICTION
L-006430-B
Minimum Bend Radius: 4.80 in.
Factory Test Pressure: 3700 PSI
Factory Test Date: _______________
Inspection of hose to occur annually, or as
directed by local jurisdiction
Visual Inspection:
Check for weeping, leakage, kinks, twists, crushed
sections, or damage to outer covering
Pressure Test:
Run unit upward until stop ring is engaged and
pressure relief valve activates. Continue to run
pump for 30 seconds while checking for:
• Leakage
• Slippage of Fittings
• Exposure of Inner Reinforcement
• Bulging/Distortions of Hose Body
High pressure hydraulic
lines, keep hands clear
while pressure testing
L-006430-B
COMPANY: TECHNICIAN: DATE:
Voltage (V): Freq. (Hz): Phase (Ø): Wiring Diagram #:HP: Current (A):
Serial #:
Enclosure Type: UL File: Plant Location:
Short Circuit Current: KA rms symmetrical at V maximum
L-006385-B
DANGER - HIGH VOLTAGE
CAUTION: Read and understand. Risk of electric shock. To reduce the risk of fire,
replace fuse with same type and rating. More than one disconnect may be used. De-energize
prior to servicing or adjusting. Indoor use only.
EMI AC & DC
WARNING
INTERLOCK BYPASS
AND/OR REMOVAL IS
PROHIBITED BY CODE.
SERIOUS INJURY OR
DEATH COULD RESULT.
L-006380-A
POWER UNIT
CARTOP
WAUPACA ELEVATOR INC.
"As to electrical, shock and re hazard, and in accordance with
ASME A17.5-2014 and CAN / CSA B44.1-2014"
E180739
ENCLOSED ELEVATOR CONTROL PANEL
XXXXXX
L-006406-C
WARNING : MORE THAN ONE LIVE CIRCUIT.
SEE DIAGRAM.
AVERTISSEMENT . CET ÉQUIPEMENT
RENFERME PLUSIEURS CIRCUITS SOUS
TENSION. VOIR LE SCHÉMA.
Copper conductors only!
4000929
Waupaca Elevator
Cartop Box
Elevator
120V, 10a, 60Hz
CONFORMS TO ASME STD A17.5
CERTIFIED TO CAN/CSA STD B44.1
File: 102879262CHI-00
1
L-007881
CAUTION
NO LIFT - NO STEP
L-006413-A
CARTOP
CAPACITY TAG
®
HYDRAULIC HOSE BUFFER SPRING TAGS
(1) PER BUFFER SPRING
MAY VARY
FACTORY INSTALLED
WARNING & SAFETY
LABEL INSTALLATION
Page 6

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
PTS70018-C
29 MAR 2018
W E
Measuring Tools
□2’Level
□4’Level
□6’Level
□Laser Level
□25’Tape Measure
□Chalk Line
□Framing Square
□Plumb Line
□Calipers
SERIES : 114, 116
HYDRAULIC ELEVATOR
RECOMMENDED TOOL
LIST
Safety Equipment
□Hard Hat
□Safety Glasses
□Steel Toe Boots
□Heavy Gloves
□Fall Protection Equipment
Power Tools
□3/8”Cordless Drill & Drill Bits
□1/2”Hammer Drill & Drill Bits
□Shop Vac
□Extension Power Cord
□Reciprocating Saw (Sawzall)
Miscellaneous Equipment & Supplies
□Ladder and Planks
□Material to Close O Hoistway
□Chain Hoist
□All Purpose Grease
□Wood Glue
□Paran Wax
□Temporary Supports for car
□Thread Locker
□Rags or Toweling
Hand Tools
□Socket & Wrench Set
□Allen Wrenches SAE & Metric
□Utility Knife
□Cable Cutter
□File Set
□Flashlight
□Needlenose Pliers
□Rubber Mallet
□Hack Saw
□Scissors
□Set of Screw Drivers (at & Phillips)
□Vise Grips
□Wall Board Roll Lifter
□Pre-set Interchangeable Head Torque
Wrench Box End Style & Socket Style
(up to 125 ft. lbs. plus)
□Clamps
□Spanner Wrench (142 mm, Pin Dia. 8mm)
□Torque Wrench/Screw Driver
Electrical Wiring Tools & Supplies
□Wire Crimper
□Wire Marker Tape
□Wire Stripper
□Multi-Meter
□Clamp on Ammeter
□Appropriate Fuses
(see controller schematic)
□WEC Pendant
Hydraulic Equipment & Supplies
□Mineral Spirits
□Hydraulic Oil
□PTFE Thread Tape
□PTFE Thread Paste
Page 7

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
PTS70004-E W
E
09 OCT 2017
SERIES : ALL
1. An RMA Number must be issued at the time the part is ordered, not after the fact, for all CREDIT and
WARRANTY parts returns.
2. When placing an RMA order, specic information will be required as follows:
a) UNIT’S SERIAL NUMBER
b) part number (if available)
c) exact description of the problem
d) date of manufacture
Have this information ready when you call to expedite the process!
3. All returns must be clearly marked with the assigned RMA number on the outside of the container.
4. No item will be accepted without an RMA number.
5. Outbound Material RMA will be sent out UPS/FEDEX Ground.
6. Any additional shipping costs will be at the dealer’s expense.
7. Absolutely no returns will be accepted after 45 days. All RMA’s have a 45-day open date for receipt by
Waupaca Elevator.
8. All replacement part orders will be invoiced upon shipping and will not be credited until the original
part(s) have been returned to the factory prepaid (no C.O.D.’s will be accepted).
a) Credit will be issued if evaluation proves components or to have failed within our
warranty period.
b) Credit will not be issued if the parts have been installed improperly or misused.
8. Any electrical items returned in proper working condition will be returned to the dealer at the dealer’s expense.
9. Waupaca Elevator reserves the right to deny credit.
10. Some parts may be subject to a 20% restock fee.
11. ALL PARTS HAVE A 90 DAY WARRANTY.
12. We encourage your cooperation with this policy as it will further expedite warranty replacement, better track
returns and allow us to adjust your account in a timely and accurate manner.
To Contact Waupaca Elevator Technical Support
Please Call: 855-804-5774
or
E-mail: [e-mail]
RETURN MATERIAL
AUTHORIZATION
PROGRAM - RMA
Page 8

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
PTS70009-E W
E
Series: ALL
31 JULY 2017
Must Have
1. Serial Number of the unit
2. Multimeter
3. Wire Stripper
4. 1/8”Flat Screwdriver
5. Flashlight
6. Wiring Diagram for the unit
Other Suggested Items
1. WEC Pendant
2. Note pad
3. Writing Utensil
4. Fuses
5. Socket set SAE and Metric
6. Wrench Set SAE and Metric
7. Allen Wrenches SAE and Metric
8. Clamp on Ammeter
9. Rags and Oil Dry
Troubleshooting Tips
1. Take notes as you troubleshoot for future reference.
2. Visually inspect component(s).
3. Check for loose wires and broken contacts.
4. Be familiar with your multimeter.
5. When testing fuses take them out of the circuit (failure to do so may result in a false reading).
6. When checking for voltage do not check to ground
For Technical Support Call : 1-855-804-5774
CRUSH
HAZARD
CUTTING
HAZARD
CRUSH
HAZARD
CRUSH
HAZARD
ECO-SYSTEM
HAZARD
ELECTRIC
HAZARD
FALLING
HAZARD
INHALATION
HAZARD
CRUSH
HAZARD
KINK
HAZARD
CRUSH
HAZARD
PINCH
HAZARD
STATIC
HAZARD
ELECTRICITY
Having the following items on hand will make the troubleshooting
process easier and quicker.
TROUBLESHOOTING WITH
TECHNICAL SUPPORT
Page 9

1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082
Technical Support 855.804.5774 - [e-mail]
W E
PTM30008-B
MARCH 2009
Hoistway Dimensions
Hoistway must be plumb, square and have no
dimension greater than 1”or less than 1/2” as
compared to the hoistway layout drawings.
Verify the following with your eld drawings:
Hoistway dimensions
Total travel
Pit depth
Clear overhead
Doorways are In-Line
Rail Backing
Chain hoist attachment point
(Strongly Recommended)
Hoistway Dimensions
FAILURE TO VERIFY
these dimensions with
the drawings on site, may
drastically INCREASE the
amount of TIME spent on
the job!
Other Hoistway Verications
Verify these other hoistway dimensions
and specifications before proceeding with
installation of elevator.
1
2
3
4
5
A-Machine room location &
dimensions (if applicable)
B- Clear access to hoistway
6
7
Note: The use of a laser level is recommended for verifying
the hoistway dimensions and for locating and
marking the center line during rail bracket installation.
SERIES: ALL
Page 10