Lifa Air Hydmaster 40 Manual

Hydmaster 40
OPERATING AND MAINTENANCE INSTRUCTIONS
LIFA Hydmaster 40
Electric entilation cleaning machine for demanding use, powered
by hydraulic motor.
These instructions should always be a ailable for the personnel who use the machine.
Please read these instructions before operating the machine. Obser ing and following of
these instructions ensures many years of trouble-free use
IMPORTANT!
Read these instructions carefully before operatin the
machine!
Hydmaster 40 (without camera)

Hydmaster 40
INDEX
Hydmaster 40 (without camera)....................................................................................................1
GENERAL DIRECTIONS......................................................................................................3
LIFA HYDMASTER 40..........................................................................................................4
TECHNICAL INFORMATION................................................................................................5
CONSTRUCTION AND CONTROL......................................................................................6
SAFETY PRECAUTIONS.....................................................................................................7
OPERATING PRINCIPLES...................................................................................................9
THE USE OF THE MACHINE.............................................................................................10
MAINTENANCE..................................................................................................................13
SPARE PARTS...................................................................................................................14
PROBLEM SITUATIONS....................................................................................................14
WARRANTY........................................................................................................................15
RECYCLING........................................................................................................................15
DECLARATION OF CONFORMITY...................................................................................16
2

Hydmaster 40
GENERAL DIRECTIONS
1. The equipment can only be used for the purposes that it is designed for and which are
outlined in the instructions. It is forbidden to use the equipment for any other purpose
without written permission from the manufacturer. If the equipment is used for a
purpose other than which it is designed for, the manufacturer is not responsible for the
possible consequences.
2. Personnel who ha e been trained in its use and who ha e read the operating and
other instructions supplied by the manufacturer can only use the equipment.
3. The persons responsible for operating the machines or equipment must acquaint
themsel es with their structure, functions and safe use.
4. No safety functions may be remo ed or disabled while the machine is being used.
5. If the machine has to be installed in a way that stops or impairs the functioning of its
original safety functions, the personnel in charge must be notified of this immediately.
6. Noise le el from the machine is low (< 70 dB)
7. Due to the nature of HVAC cleaning work (done in inter als, team changing positions)
exposure to ibrations (hands only) is well below all defined le els.
Lifa Hydmaster 40 has been manufactured in Finland according to the current laws,
statutes and bylaws of European Union. Viewpoints and regulations on the safe use of
machines change o er time. If the person using the Lifa’s equipment notices any
reasons or possibilities for impro ing work safety, Oy Lifa Air Ltd. would be more than
grateful to recei e such information.
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Hydmaster 40
LIFA HYDMASTER 40
Lifa Hydmaster 40 is a multifunctional cleaning machine for entilation ducts. Hydmaster
40 is especially designed for tasks that require exceptionally strong force. It is designed
for demanding tasks and for rectangular and circular ducts. The special feature is its
strong motor torque, which is done hydraulically. Hydmaster 40 is designed and
manufactured according to international quality and en ironmental management system
ISO 9001:2008 and ISO 14001:2004
Hydmaster 40 is operated with normal electricity (single-phase current) and is notably
more silent than pneumatically operated machines. The hydraulic motor pro ides an
alternati e to pneumatically operated machines that need compressors in order to work.
The machine unit use hydraulic oil in power transmission. Inside the shaft there is: carbon
fibre reinforced hoses are inside a polypropylene co er; flexible glass fibre rod keeps the
shaft in the duct so it is easy to direct in it.
Hydmaster 40 is designed for ducts that ha e a diameter from D 315 mm to D 1200 mm
(12.4 – 47.25 inches) The rotating speed of the brush has a stepless speed ariation from
340 to 650 rpm.
The length of the shaft is 40 m which enables the cleaning of 75 meters (246 feet) of duct
when accessed in one ser ice hatch (access door) to both directions.
The most ad anced model of Hydmaster 40 has a camera and a screen so it is possible to
follow the result/progress of the cleaning work in the screen. The screen also shows
possible obstacles for example sound silencers etc.
Since the Hydmaster 40 has exceptionally strong motor torque it is possible to use
o ersized brushes especially in ducts getting smaller in diameter.
Lifa Y-Gear (accessory) brings efficiency to cleaning in cur es and corners of rectangular
ducts of 250 mm - 1200 mm (9.8 - 47.25 inches).
For exceptionally wide rectangular ducts Lifa 3 Brush- gear, 100 mm - 300 mm (9.84 –
11.81 inches)
4
Y-Gear (1:2 rectan ular duct) Lifa 3 Brush- Gear

Hydmaster 40
TECHNICAL INFORMATION
The following information refers to the basic model of Hydmaster 40.
Operating power: Electricity
Operating oltage: 230 V AC (120 V AC)
Frequency: 50 - 60 Hz
Motor: Hydraulic motor 1.1 kW; 4.7 A
Fuse / Breaker 16 A
Maximum pressure: 100 bar
Hydraulic oil:
iscosity:
fire point:
Shell TELLUS T 32 (e.g)
15-110 cSt / 40ºC
147-200 ºC
Electric cable 3G2.5 mm² 10 m
Brush rotation speed Adjustable, 340-650 rpm
Frequency con erter Variable Speed AC Motor Dri e by Lenze/AC Tech
Pneumatic control Pneumatically operated electronically direction
change switch
Main switch/ direction changing
switch::
Pneumatically operating and direction changing
switches
Brush Connection: M12
Dimensions: Height 1295 mm (51 inches)
Width 584 mm (23 inches)
Length 1118 mm (44 inches)
Weight: 93 kg (205 lbs)
The length of the cleaning shaft: 40 meters (131.2 feet)
Shaft structure: Laminated PVC96, Polyethene sheath, glass fibre,
two 3/8” carbon fibre-encased hydraulic hoses.
Length 40m.
Flexible wire: Hydraulic oil tubes, carbon fibre strengthened
Frame and reel: Powder coating. Co er ABS plastic.
There can be no alterations made to the Hydmaster 40.
CE – plate is situated behind the protecti e switch for motor, abo e the motor.
The information on the brand plate must be taken into account during connection,
maintenance and when ordering spare parts.
5
! ! ENSURE THAT THE POWER SUPPLY IS RELIABLY EARTH CONNECTED!!

Hydmaster 40
CONSTRUCTION AND CONTROL
1. Main switch
2. Variable speed AC Motor Dri e
3. Safety switch for motor
4. Pneumatic pedal- The change of the rotating and operating direction
5. Control of the rotating speed
6. Oil pressure meter
7. Temperature/le el meter
8. Tool box
6
Brush adapter for
brushes with nylon
centre (incl. in
price)
1
2
3
4
5
6
7
8

Hydmaster 40
SAFETY PRECAUTIONS
The following safety directions must be carefully obser ed in order to a oid injury to
personnel or damage to the en ironment or to Hydmaster 40 itself.
Following of these instructions will ensure the safe and uninterrupted use of the machine.
The equipment must not be positioned or use in places where there is a risk
of explosion or hazardous substances.
The equipment must not et wet and it has to be protected from moisture,
vibration and wind.
Forei n objects must not be inserted or fitted into the equipment.
The machine cannot be covered durin the operation
The user must ensure that the appliance is adjusted for the task and that the
statutory requirements are met.
1. Avoid contamination of the environment
The machine should be kept as clean as possible. When the shaft is pushing the shaft
back to the drum it should be cleaned with a cloth. After the work has been completed
the brushes and the shell of the cleaning shaft must be cleaned, before transporting
the machine into another location
2. General Safety
It is forbidden to stay in immediate contact with the machine while it is operating.
3. The safety of the operator
The person/persons who are performing the work should use personal protection:
filtered mouth mask, helmet, earmuffs, goggles, o erall, protection shoes and other
necessary protecti e equipment that the task at hand requires.
Hydmaster 40 has a strong rotating force. Clothes or hairs can easily get caught in the
brush and cause damage or accidents. The brush has to be placed always in the
entilation duct before starting the machine. The machine cannot be used when the
brush is outside the entilation duct. Due to the great rotating force Hydmaster 40 is
recommended to be used by two persons. One who directs the shaft into the duct, and
another who feeds/draws the shaft and controls the rotation of the brush.
4. The safety of the workin environment
Make sure that the lightning, air conditioning, latter and trestles are sufficient. If the
brush generates static electricity or sparks in the duct do not use these types of
brushes in the duct if there are any flammable liquids, gases, dust or other sensiti e
substances. Use antistatic brushes and safety ground by following the special
instructions in difficult conditions.
7
THE MACHINE CAN ONLY BE USED WHEN THE POWER SUPPLY IS
RELIABLY EARTH CONNECTED!

Hydmaster 40
5. The cleanin shaft
Be careful not to damage the cleaning shaft. If the cleaning shaft is seriously damaged
take immediate contact to your local distributor. If the shaft has been scratched it can
be coated again with a heat shrinkable tube. During the storage and transportation the
shaft has to be reeled into the drum.
6. Workin temperature and overload
The machine unit warms up a bit when the machine is being used. If the motor
o erheats or the free rotation of the brush has been pre ented the o erheat protection
of the frequency con erter will go off. When the right working temperature has been
reached the motor starts to work again. The permitted working temperature is 5-50ºC.
The current has to be switched off when it is not being used.
7. Electrical connection
Make sure that the oltage supply and the current responds to the information
stated in the CE-plate and the information in the instructions.
Lifa Hydmaster 40 is connected to a single phase (1~) current, 230 V AC 50-60
Hz.
Protecti e switch for motor is equipped with a low oltage protection, which will pre ent
the machine switching on if the oltage is too low, or if there isn’t any. Only an
authorized electrician can do the installations and possible repairs for the machine.
The electrician has to be authorized by the manufacturer or the warranty will expire.
8. Noise level
The noise le el of Hydmaster 40 is low and it is not dependent of the operating
en ironment.
8
The earth connection shall always be connected!
Ensure that the power supply is earth connected!
Only an authorized electrician can do the electrical connections!

Hydmaster 40
OPERATING PRINCIPLES
1. Permissible use
Hydmaster 40 is an electrical cleaning machine for entilation ducts. It cleans the inner
surfaces of the ducts with mechanically operated brush. The machine is meant for ducts
that ha e a diameter from 315 mm to 1200 mm (12.4 – 47.2 inches) as well as rectangular
and circular ducts. Any other use is forbidden without a written permission from the
manufacturer.
2. Operatin principle
The rotating brush of the machine cleans inner surfaces of the entilation ducts
mechanically. It can be used in both rectangular and circular ducts.
The operating range of the Hydmaster 40 is 38 m (124.7 feet)
Hydmaster 40 has a frequency con erter which enables to control the rotating
speed of the brush
Two pneumatic pedals controls the starting/stopping and rotating direction
Brushed off debris is remo ed by sucking it to a negati e air acuum
3. Transportation
During the transportation, the machine has to be tied firmly in order to pre ent any
damage to the machine or people.
The machine should be transported, used and stored in an upright position.
Before use make sure that all the components are in place and that the machine
functions well.
The equipment has to be protected from humidity, ibration and hits. It must not get
wet.
4. Positionin
The machine has to be placed firmly (locking wheels) and in straight position in order to
make sure its operation. The free rotating of the brush has to be ensured. The machine
has to be placed far enough from walls and other obstacles.
Make sure that the machine is placed firmly and straight and protect the machine
from ibration and weather influences.
Ensure that the brush rotating normally/free (before putting into duct/pipe)
Permitted working temperature is from 5ºC to 50ºC
5. Electrical connections
Hydmaster 40 is operated with one phase current and has a protecti e grounding.
9
The earth connection shall always be connected! Ensure that the power
supply is earth connected!
Only an authorized electrician can do the electrical connections

Hydmaster 40
THE USE OF THE MACHINE
Before beginning the work check the channel network with Lifa DuctTruck
(accessory). There may be air olume controllers, noise silencers, fire dampers etc.
that can be damaged during the work.
In large rectangular ducts, there might be supporter poles inside the duct. Use extra
care, when dealing with ducts equipped with supporters. When cleaning large
rectangular or round ducts the use of Lifa Centring de ice (Accessory) is highly
recommended.
Choose a right sized brush (depending in the size of the duct). Make sure that the
brush isn’t too small or big for the duct that is going to be cleaned. Nylon grease
/Tynex brushes are meant for cleaning the grease ducts. The combination brushes
are meant to use only in grease duct cleaning
Adjust the rotating speed of the brush. Note that when cleaning “soft” ducts the
rotating speed should be much lower than in normal ducts. Too fast rotation speed
may damage the entilation duct channel. Only softest brushes may be used.
Make sure that the working area is cleared and there are no extra personnel.
Ensure that all the employees performing the work ha e adequate protecti e
equipment.
Make sure that there is enough low pressure in the channel network and that Lifa
HepaClean or AirClean is installed correctly.
Connect the machine in to an electrical network with grounding.
Place the brush inside the entilation duct that is going to be cleaned.
Connect the machine into a current from the protecti e switch for motor.
When the shaft is being pushed to the duct a oid sharp angles and screws etc.
which can damage the shaft, especially sharp edges of duct opening.
When the operator who is feeding the shaft in to the duct gi es a permission to start
the machine, the machine can be started.
The brush can be rotated to clockwise and counter clockwise. Use both rotating
directions in order to make sure the best possible cleaning result. In rectangular
ducts it may be required to clean one side first (with rotating the brush in one
direction only) and after that another side.
Feed the shaft steadily (slowly) in to the duct without excessi e force. The use of
excessi e force may harm the duct, machine or brush and influence to the cleaning
result.
10

Hydmaster 40
ACCESSORIES
SOFT BRUSH WITH NYLON CENTER AND DISK
6420281010507 200 / 400 mm
6420281010514 300 / 500 mm
6420281012624 400 / 600 mm
6420281010736 500 / 700 mm
6420281013027 600 / 800 mm
6420281010743 700 / 900 mm
6420281021848 800 / 1000 mm
6420281012334 1000 / 1200 mm
SOFT BRUSH WITH NYLON CENTER
6420281010545 200 mm
6420281010569 300 mm
6420281010583 400 mm
6420281010590 500 mm
6420281010606 600 mm
6420281010613 700 mm
6420281010620 800 mm
6420281010637 900 mm
6420281010644 1000 mm
AGGRESSIVE NYLON BRUSH WITH NYLON CENTER
6420281010767 300 mm
6420281010774 400 mm
6420281010781 500 mm
6420281010798 600 mm
MOST AGGRESSIVE BRUSHES, TYNEX
6420281023439 Brush Tynex 200 / 400 mm
6420281021213 Brush Tynex 400 / 600 mm
6420281023484 Brush Tynex 600 / 800 mm
6420281023507 Brush Tynex 800 / 1000 mm
6420281024306 Tynex 1300/1500 mm
11

Hydmaster 40
GREASE AND HEAVY DUTY BRUSH, CHOPPER (WITH SPECIAL ADAPTER)
6420281020216 Grease Duct chopper, Large (800 mm)
adjustable for ducts 500-1100 mm
6420281020209 Grease Duct chopper, Small (350 mm)
adjustable for ducts 250-500 mm
6420281013010 Y-Gear
-for rectangular ducts >200mm in
height
6420281011634 LIFA 3-BRUSH GEAR SET; to rotate
3 brushes at same time in
rectangular/OVAL ducts 100-250mm
in height),set including 9 different
types-sizes of brushes
6420281024535 Centering De ice
6420281012839 Hand remote control
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Hydmaster 40
MAINTENANCE
When the machine is in daily professional use it should be delivered to its first
re ular maintenance to the manufacturer or to repair shop that has been authorized
by the manufacturer after six months from the first commissionin date
(approximately 100 hours). The warranty expires if the machine has not been
delivered to its first maintenance on time.
After this, it is recommended to take the machine in to maintenance e ery year
(approximately 200 operation hours). If there are any mechanical or electrical failures in
the machine it should be brought to maintenance immediately.
The following maintenance and upkeep work has to be done in regular basis depending
on the purpose of which the machine has been used. This enables a trouble-free use.
General Cleanliness:
Keep the machine as free from dirt and dust as possible. Dirt and grease may cause a
failure in the electrical equipments. The use of running water is forbidden.
Cleanin of the frequency converter:
Unplug the machine from the electrical network. The frequency con erter maintains its
oltage for a long time after it has been unplugged from the electrical network. When the
oltage has permanently dropped the protecti e casing can be remo ed safely. Slightly
blow compressed air into the frequency con erter between the slots that enables the
accumulated dust to come out. If there is dirt accumulated on the surface of the frequency
changer it can be wiped off with a damp cloth. When the protecti e casing is open it is
recommended to check the tightness of the binding screws. After that the protecti e
casing can be closed.
Electrical connections:
ONLY an authorized electrician can do the electrical connections and other electrical
installations. Howe er it is good to make sure isually that the connections are tight and
the wirings are in order.
Hoses and bonds
Make sure that all the hydraulic hoses are intact and the bonds are tight.
Cleanin shaft
The cleaning shaft has to be cleaned e ery time after use. The dirt and grease that has
collected to the plastic surface can be remo ed with a mild grease remo al detergent that
is meant for plastic surfaces. Between the turnbuckle and the outer bearing in the brush
adapter has to put some lubricant regularly. (Synthetic Vaseline, lubricating oil etc).
13
Before any maintenace work the machine has to be plu ed off from the mains!!

Hydmaster 40
Oil chan e
The first oil change is done in the first regular maintenance (after 1000 operating hours).
After that the oil change has to be done e ery year. Only Shell TELLUS T 32-hydraulic oil
can be used in the Hydmaster 40 (Technical information). Make sure that there is always
the required amount of oil in the machine unit. The minimum is in the le el 50% of the oil
le el meter seen, the maximum in the oil le el meter of 80%.
SPARE PARTS
When ordering spare parts, always mention the model serial number and type of the
machine. The information is in the CE-plate that is situated beside the motor.
PROBLEM SITUATIONS
Possible problem situations and solutions are presented below. If you are not sure on how
to handle problem situations do not hesitate to contact us. Our experts are pleased to
ad ice and help you in a way we can get the desired outcome together.
1) Protecti e switch for motor does not stay on/does not go on (turn to consruction
and control)
a) Make sure that the supply mains are attached to an electrical network with
protecti e grounding (230V/50Hz) and that the supply mains are in order.
b) Make sure that there is oltage in the electrical network and that a fuse has not
burnt.
2) When loaded the machine does not stay on
a. When the machine is being used continuously for long periods especially with
largre brushes the motor and the transmission may o erheat. If that happens the
automatics cuts off the operaton. The machine is ready automatically when it is
cooled.
b. Make sure that there isn’t other machines that ha e a big powert consumption
connected to the same electric circuit. The machine should ha e its own electric
circuit so the machine can get the power it needs.
4) The cleaning brush does not rotate on steady rotating speed
a. Make sure the le el of the oil is sufficient. The minimum is in the
+30 ºC the maximum in the place of +80 ºC.
b. Make sure that the machine is placed firmly. If the machine has
been used transported or stored in une en place there may be some air in the
hydraulic hoses. Because of this the brush motor may run une enly for a while.
Once the air has come out of the hose the motor will start to run normally.
14

Hydmaster 40
WARRANTY
The warranty is for one (1) year from the date of purchase and is alid according to the
general conditions of deli ery, pro ided that these instructions ha e been carefully
followed. Warranty also expires if any other than Lifa accessories (brushes, filters etc.)
has been used.
Ser ice and repair are free of charge within the warranty period (proof of purchase /
receipt must be presented) under the following conditions:
The defect is caused due to defects in materials or defecti e components.
Defects due to normal wear and tear, misuse or insufficient maintenance are
NOT co ered by the warranty.
The machine has been deli ered to the first compulsory maintenance check
within 6 months and/or 100 hours of use
Any maintenance and repairs must be carried out by the manufacturer or by an
authorized representati e of the manufacturer. Manufacturer does not accept
responsibility for maintenance carried out by a third party.
A written reclamation form has to be filled out and sent with descripti e photos
The appliance shall be deli ered to the authorized Lifa Air representati e from whom the
buyer has bought the machine from OR when agreed mutually in writing beforehand to the
factory postage paid to:
Vellamonkatu 30b, FI-00550 Helsinki, Finland
Tel. [phone]
Oy Lifa Air Ltd reser es the right to introduce changes without a further notice.
RECYCLING
The machine can always be returned to the Lifa Air authorized representati e from which
the buyer has bought the machine from, or to the address abo e postage paid in case
there is no recycling facility where the owner li es.
Metal parts (frame, reel, motor) can be recycled as metal scrap.
Electrical parts (frequency con erter, main switch) should be returned to an authorized
recycling depot
Other parts can be recycled as mixed normal waste.
15

Hydmaster 40
DECLARATION OF CONFORMITY
Manufacturer’s name: Oy Lifa Air Ltd
Manufacturer’s address: Vellamonkatu 30b, FI-00550 Helsinki, Finland
Manufacturer’s telephone: [phone]
Model: Hydmaster 40
Oy Lifa Air Ltd, hereby states, with sole responsibility, that the machine models
covered by this announcement comply with the requirements of the followin
directives:
The above equipment complies with the followin directives:
EU Machinery Directi e MD 2006/42/EC
EU Low Voltage Directi e LVD 2006/95/EC
EU Electromagnetic Compatibility Directi e EMC 2004/108/EC
EU Directi e on the restriction of the use of certain hazardous substances in electrical and
electronic equipment ROHS 2002/95/EC
Sources for harmonized standards:
EMC: EN 55014 Electromagnetic compatibility
MD: EN ISO 12100-1:2003 Safety of machinery -- Basic concepts, general
principles for design -- Part 1: Basic terminology, methodology
EN ISO 12100-2:2003 Safety of machinery -- Basic concepts, general
principles for design -- Part 2: Technical principles
EN 60204-1:2007 Safety of Machinery: Electrical equipment
of machines, General Requirements
EN ISO14121-1: 2007 Safety of Machinery; principles for risk
assessment
Additional information:
The product fulfils requirements for CE marking.
Oy Lifa Air Ltd
Antti Stensblom
CEO
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