Life Fitness Treadmill 95TW User manual

Arctic Silver 95TW Treadmill
Customer Support Services
PARTS MANUALrev 03 Jul 2008

2
ARCTIC SILVER 95TW 95TW-0XXX-03
REFERENCES S/N WTE100000 and up
OPERATION MANUAL M051-00K58-A177
SERVICE MANUAL M051-00K58-A159
ACCESS PLATE ASSEMBLY
CONSISTS OF:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
COAX CABLE AK32-00020-0002
POWER CABLE AK32-00078-0001
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A160
SERVICE VIDEO M051-00K58-A161
NOTE: ADDING THE LCD BOLT-ON SCREEN TO THE
95TW-0XXX-03 MAKES THE UNIT A 95TER-0XXX-03.

3
ARCTIC SILVER 95TW 95TW-0XXX-03
CONTENTS S/N WTE100000 and up
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS, HANDRAILS AND ERGO BAR....................................................................7
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8
BELT, DECK AND REAR ROLLER..................................................................................9
LIFT FRAME AND MOTOR ..............................................................................................10
WAX/LIFT ASSEMBLY.....................................................................................................11
MOTOR CONTROLLER ASSEMBLY...............................................................................12
DRIVE MOTOR ASSEMBLY ............................................................................................13
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14
LEG LEVELER ASSEMBLY.............................................................................................15
FRONT ROLLER ASSEMBLY..........................................................................................16
ERGO BAR WITH LIFEPULSE.........................................................................................17
POWER COMPONENTS SCHEMATIC 1 .........................................................................18
POWER COMPONENTS SCHEMATIC 2 .........................................................................19
CABLES............................................................................................................................20

4
ARCTIC SILVER 95TW 95TW-0XXX-03
Rear End Caps and Cup Holders S/N WTE100000 and up
Rear End Cap
0K58-01268-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001
Decal - LF Logo
0K60-01193-0000

5
ARCTIC SILVER 95TW 95TW-0XXX-03
Scuff Pad, Tinsel and Frame Tag Bd. S/N WTE100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000

6
ARCTIC SILVER 95TW 95TW-0XXX-03
Console and Related Components S/N WTE100000 and up
Console Assembly Overlay/Bezel/Switch Assy. Overlay Language
AK58-00438-0001 AK58-00203-0001 0K58-01298-0001 Eng/Met
AK58-00438-0002 AK58-00203-0001 0K58-01298-0001 Eng/Eur
AK58-00438-0003 AK58-00203-0003 0K58-01298-0003 German
AK58-00438-0004 AK58-00203-0004 0K58-01298-0004 Spanish
AK58-00438-0006 AK58-00203-0006 0K58-01298-0006 Japanese
AK58-00438-0007 AK58-00203-0007 0K58-01298-0007 French
AK58-00438-0008 AK58-00203-0008 0K58-01298-0008 Italian
AK58-00438-0009 AK58-00203-0009 0K58-01298-0009 Dutch
AK58-00438-0010 AK58-00203-0010 0K58-01298-0010 Portuguese
PCB Assembly
A084-92184-A006
Rear Console Case
AK58-00351-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-000
0
Tether Stop Assy
AK58-00322-0000
Magnet Disc
0K40-01070-0000
See Table
See Table

7
ARCTIC SILVER 95TW 95TW-0XXX-03
Uprights, Handrails and Ergo Bar S/N WTE100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000

8
ARCTIC SILVER 95TW 95TW-0XXX-03
Motor Cover, Front Cover and Front
End Caps S/N WTE100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00397-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294

9
ARCTIC SILVER 95TW 95TW-0XXX-03
Belt, Deck and Rear Roller S/N WTE100000 and up
Deck
0K58-01091-0002
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (4)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
AK58-00360-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
AK58-00360-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1880

10
ARCTIC SILVER 95TW 95TW-0XXX-03
Lift Frame and Lift Motor S/N WTE100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
Receptacle Assembly ( includes all
of the parts listed below)
AK58-00514-0000
IEC Receptacle
0017-00003-0949
Line Cord Socket Bracket
0K58-01419-0000
Frame Screws
0017-00101-1723

11
ARCTIC SILVER 95TW 95TW-0XXX-03
Wax/Lift Assembly–AK58-00243-0000 S/N WTE100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253

12
ARCTIC SILVER 95TW 95TW-0XXX-03
Motor Controller Assembly S/N WTE100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE

13
ARCTIC SILVER 95TW 95TW-0XXX-03
Drive Motor Assembly S/N WTE100000 and up
Poly-V Pulley
0K58-01057-0001
Motor w/Caution Label
AK58-00171-0000 (SN 100000 - 100020)
AK58-00171-0001 (SN 100021 - WTE100...)
WTE WTE
WTE
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Number Motor Serial Number
AK58-00172-0000 WTE100000 – WTE100020
AK58-00172-0002 WTE100021 and up

14
ARCTIC SILVER 95TW 95TW-0XXX-03
Idler Arm Assembly and Static Brush S/N WTE100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

15
ARCTIC SILVER 95TW 95TW-0XXX-03
Leveler Assembly – AK58-00370-0000 S/N WTE100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190

16
ARCTIC SILVER 95TW 95TW-0XXX-03
Front Roller Assy.–AK58-00066-0000 S/N WTE100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-001

17
ARCTIC SILVER 95TW 95TW-0XXX-03
Ergo Bar w/Lifepulse S/N WTE100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000

18
ARCTIC SILVER 95TW 95TW-0XXX-03
Power Components Schematic 1 S/N WTE100000 and up
20 Amp Line Filter
0017-00003-1015
On/Off switch
0017-00032-0198
X
former Bracket Assembly
(foreign units only)
AK58-00210-0000
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
*0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/59Hz UK
0017-00003-0996 240v+ AUS
* standard cord for domestic unit
Description
HARNESS-ASSY:MFG;120/60 20A E
EHARNESS-ASSY:MFG;220/60 20A
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
-
-
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
Item
AK32-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
MOV Cable
AK58-00224-0001

19
ARCTIC SILVER 95TW 95TW-0XXX-03
Power Components Schematic 2 S/N WTE100000 and up
20 Amp Line Filter
0017-00003-1015 4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
5” Green/Yellow Wire
AK58-00083-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/59Hz UK
0017-00003-0996 240v+ AUS
Description
HARNESS-ASSY:MFG;120/60 20A E
EHARNESS-ASSY:MFG;220/60 20A
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
-
-
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
Item
AK32-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
MOV Cable
AK58-00224-0001

20
ARCTIC SILVER 95TW 95TW-0XXX-03
Wax/Lift Power Supply S/N WTE100000 and up
MOTOR CONTROLLER
WAX LIFTPOWERSUPPLY
LEVEL SWITCH
CLOSED @ 0%
MESSAGECENTER
CONSOLE
SPEED
PICK-UP
CAPACITOR BD.
MOTOR
E Stop
AK58-00036-0001
Life Pulse
AK58-00041-0001
Polar/End Session
AK58-00036-0001
Negative Switch
AK60-0009-0001
For pre-wired units:
120” Coax Cable
AK32-00020-0002
120” Power Extension Cable
AK32-00078-0001
Motor Controller Interface
AK58-00035-0001 Speed Sensor
AK58-00043-000
0
Motor Controller to
Capacitor Board Cable
Domestic (3-wire)
AK58-00077-0001
International (4-wire)
AK58-00077-0000