Life Fitness ELEVATION DISCOVER SI User manual

(DO NOT USE for Achieve, Inspire, and Engage Models)
Assembly Manual
LIFE FITNESS
ELEVATION DISCOVER
SI, SE, SE3, AND SE3 HD

Lower Frame: System Components
Top Motor Shroud
End Cap
Anti-Slip Pad
Bottom Motor Shroud
Side Shroud
Lower Plastic Extrusion Extrusion
2

3

4

5

100 100
B
D
CE
F
A

Lower Frame: How To’s
REPLACEMENT OF TOP MOTOR SHROUD COVER
1.
Remove and save the six Phillips screws that secure the top motor
shroud cover to the motor cover mounting brackets and frame.
2. Install the new top motor shroud cover using the Phillips screws
saved in Step 1.
REPLACEMENT OF UPRIGHTS
1.
2.
3.
4.
Turn the treadmill power switch off.
Unplug the line cord from the wall outlet.
Remove the top motor cover.
Remove either right or left upright shroud depending on which
upright is being replaced.
Remove the inside handrail covers (See UF 3)
Remove the Activity Zone assembly (See CA 22).
Remove the outer handrail covers (See UF 5).
Remove the lower bridge cover (See UF 4).
Remove and save the six upper bolts (three per upright) that secure
the bridge to the uprights.
5.
6.
7.
8.
9.
10. Cables run through both of the uprights. Determining which cable
will be disconnected will depend on which upright is being
replaced.
If replacing the left upright, this will require disconnecting the
power
cables to the attachable TV and re-routing them through the new
upright. The transformer cable must be removed and rerouted if
the
left upright is being replaced.
11. Carefully lift the bridge frame assembly up and out of the uprights
and set it to the side.
12. Remove and save the three lower bolts that secure the upright to
the base frame.
13. Install the new upright using the hardware removed in the previous
steps.
Bridge Left Upright Right
Upright
25-35 lb*in
[29-40 kg*cm]
6

Lower Frame: How To’s
REPLACEMENT OF UPRIGHT COVERS
1.
2.
3.
4.
Remove the top motor shroud cover.
Remove and save the two Phillips screws that secure the upright cover to the upright.
Loosen the screw securing the upright cover to the main frame (in front of the
upright).
Remove the upright cover.
Screw (2)
Right Upright Cover
5.
Install the new upright cover, using the screws removed in Step 2.
M
T
C
Example of a Bad Gap
Upright
ismatch
op
Motor
over Bottom
Side
Example of a good gap Shroud
Example of a Good Gap
All Screws:
Torque to
25-35 in*lb.
[29-40 kg*cm]
7

Lower Frame: How To’s
REPLACEMENT OF BOTTOM MOTOR SHROUD COVER
1.
Remove the top motor shroud cover (See LF 3).
2.
Remove and save the four Phillips screws that secure the bottom
motor shroud cover to the motor cover mounting brackets.
Install the new bottom motor shroud cover using the screws
removed in Step 2.
3.
Lower Motor
Shroud
Lower Motor Lower Motor Shroud
Shroud Screws (2 of 4 shown)
Torque to
25-35 in*lb.
[29-40 kg*cm]
8

Upper Frame: How To’s
Ergo bar
Screw (2)
REPLACEMENT OF HANDRAILS
1.
2.
3.
4.
5.
6.
7.
8.
Turn the treadmill power switch off.
Unplug the line cord from the wall outlet.
Remove the cup holders.
Remove the inside handrail covers (See UF 3).
Remove the Activity Zone assembly (See CA 22).
Remove the lower bridge cover (See UF 4).
Remove the outer handrail covers (See UF 5).
Remove and save the two bolts that secure the handrail to the Ergo
bar.
Remove and save the two Allen bolts that secure the handrail to the
upright.
9.
10. Remove the handrail.
11. Install the new handrail using the bolts removed and saved in Steps
8 & 9.
Handrail
Allen Bolt (2)
REPLACEMENT OF ERGO BAR
1.
2.
3.
4.
5.
6.
7.
8.
Turn the treadmill power switch off.
Unplug the line cord from the wall outlet.
Remove the cup holders.
Remove the inside handrail covers (See UF 3).
Remove the Activity Zone assembly (See CA 22).
Remove the lower bridge cover (See UF 4).
Remove the outer handrail covers (See UF 5).
Remove and save the two bolts that secure the handrail to the Ergo
bar.
Remove and save the three bolts that secure the Ergo bar to the
bridge frame.
Screw to
Bridge Frame
(3)
Washers (3)
9.
10. Disconnect the heart rate cable from the Ergo bar to the console.
11. Install the new Ergo bar assembly using the hardware removed and
saved in Steps 8 and 9.
Washers
(2 on each side)
Screw to Handrails
(2 on each side)
Torque to
2.91 ft-lb
[3.97 N-m]
Torque
to
62 ft-lb
[84 N-m]
Torque to
2.5 ft-lb
[3.4 N-m]
9