Lifetime 90180 User manual

Keep this Product ID Number and use when contacting Customer Service:
MODEL N° 90180
OWNER’S MANUAL
For Customer Service in mainland Europe:
E-mail: [email protected]
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2
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Maintaining your privacy is our long-standing policy at Lifetime®. And you can rest assured that Lifetime®will not sell or provide
your personal data to other third parties, or allow them to use your personal data for their own purposes.
Save this instruction in the event that the manufacturer has to be contacted for replacement parts.
Most injuries are caused by misuse and/or not following instructions. Use caution when using this system.
To ensure safety, do not attempt to assemble this product without reading and following all instructions carefully. Check the entire
box and inside all packing materials for parts and/or additional instruction material. Before beginning assembly, identify and inventory
all parts and hardware using the parts and hardware lists and identifiers in this document. Proper and complete assembly, use and
supervision are essential for proper orientation and to reduce the risk of accident or injury. A high probability of serious injury exists
if this product is not installed, maintained, and/or operated properly. Failure to comply with any of the warnings in this instruction
manual may result in serious personal injuries such as cuts, broken bones, nerve damage, paralysis, brain injury, or death. Failure to
comply may also result in property damage. Please heed all warnings and cautions.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY
DAMAGE AND WILL VOID WARRANTY.
• If using a ladder during assembly, use extreme caution.
• At least six capable adults are recommended for this operation.
• Assemble the pole properly. Failure to do so could cause serious injury or property damage.
SAFETY INSTRUCTIONS
**U.S. and Canada customers ONLY**
FOR CUSTOMERS OUTSIDE THE U.S. OR CANADA, PLEASE CONTACT THE STORE FOR ASSISTANCE.
DO NOT CONTACT THE STORE!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 [phone]
HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)
**Call, or visit our Web site for Saturday hours**
Questions or Missing Parts? ID:
TO SAVE TIME WHEN CONTACTING CUSTOMER SERVICE, PLEASE HAVE THE PRODUCT ID AVAILABLE BEFORE YOU CALL; IT’S LOCATED AT THE
BOTTOM-LEFT CORNER OF THE FRONT PAGE OF THIS MANUAL.
INSTRUCTION #1183320 B 2/6/2018
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3
SAFE HANDLING OF THE GLASS BACKBOARD
BEFORE & DURING ASSEMBLY
1. Thoroughly inspect the Backboard before beginning assembly. Do not use the Backboard if there are any chips, cracks,
or other defects in the board. Call our Customer Service Department if any problems are found.
2. Use extreme caution when handling or working around the Backboard.
3. Keep tools, hardware, and other sharp and heavy objects away from the Backboard.
4. Never rest the Backboard directly on a hard surface, such as concrete or pavement. Always place cardboard or other
cushioning material between the Backboard and the ground or other hard surfaces.
5. Always lay the Backboard flat. Never place it in a position where it might tip over and break.
6. Glass is very heavy. Always use at least two adults when picking up or moving the Backboard.
GENERAL HANDLING & CARE
1. Inspect the Backboard before each use. Do not use the Backboard if there are any chips, cracks, or other defects in the
board. If any signs of damage are found, follow the instructions for “Handling Broken Glass” below.
3. Use extreme caution when handling or working around the Backboard.
4. The Backboard was designed for use with a Basketball. Do not use other types of balls or other objects with the system.
Do not use this system for any purpose other than its designed purpose.
HANDLING BROKEN GLASS
At the first sign of breakage:
1. Keep everyone, especially children, away from the immediate area of the Backboard.
2. Put on eye protection, and wear thick utility gloves and long sleeves. Small pieces of tempered glass may pop out of the
Backboard.
3. Lower the Backboard to its lowest height, and completely cover the Backboard with a tarp.
4. Do not remove the Backboard from the system without first lowering the system to its lowest setting. Carefully read and
follow the “Removing Backboard from System” instructions below.
REMOVING BACKBOARD FROM SYSTEM
See Section 7 of this manual for instructions on how to safely remove the backboard from the system.
*Six adults required to
complete assembly*
Only adults should set up the product. Do not allow children
in the setup area until assembly is complete.
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4
BEFORE BEGINNING ASSEMBLY
A. Keep the hardware bags and their contents separate. If any parts are missing, call our Customer
Service Department.
B. Test fit all Bolts by inserting them into their respective holes. If necessary, carefully scrape away any
excess powder coating buildup from inside the holes. Do not scrape away all of the powder coating.
Bare metal may rust. You may need to pound some Bolts into place with a hammer or mallet.
TOOLS AND PARTS REQUIRED FOR THIS ASSEMBLY
*This system comes in 3 boxes.
Do not attempt assembly until all 3 boxes have arrived.*
(1)
3/4”
(1)
Cement
Rubber Mallet
(1)
1/2”
(2)
1/4” Allen Wrench
(1)
9/16”
(2)
3/8” Allen Wrench
(1)
Shovel Carpenter’s Level
(1) (1)
Tape Measure
(1)
Ladder
(2+)
Adjustable Wrench
(1, optional)
Flathead Screwdriver
15/16”
(2)
(1,680 lb / 762 kg)
COPY

This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifiers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZ (x10)
1/4” x 5/8” Pan-Head Screw
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifiers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZ (x10)
1/4” x 5/8” Pan-Head Screw

6
HARDWARE LIST
PARTS LIST
ID Item Description Qty
CZA Parts Box 1
ALG Pole 1
AKD Upper Extension Arm 2
AKE Lower Extension Arm Assembly 1
AJR Gas Spring 2
AKG Gas Spring Cover 2
ALS Lifter Arm 2
AEZ 36” Rebar 4
AEI J-Bolt 4
AKT J-Bolt Template 1
CXY Left Cam Plate 1
CXZ Right Cam Plate 1
AMT Warning Sticker (Applied to Pole) 1
ID Item Description Qty
CZB Parts Box 2
AJI Backboard 1
CZC Parts Box 3
ALX Rim 1
AKZ Net 1
AKI Lift Handle 1
AMA Rim Cover Plate 1
CYA Handle Bracket 2
AMO Trigger Pin 1
AKX Handle Lock Bracket 1
ALC Pad Lock with Key (not pictured) 1
AKP Height Sticker 1
ID Item Description Qty
CZD Setup Hardware
AEO 5/8” x 2” Hex Bolt 1
CYV 5/8” Hex Nut Coupler 1
AER 5/8” Hex Nut 8
CZE Handle to Pole Assembly Hardware
CYL 5/16” x 5” Grade 2 Bolt 1
EKW .5” x 8.75” Bolt 3
EKV .625” x 8.875” Bolt 1
CYC 5/8” Large Poly Spacer 2
EKO 1/2” x 1 5/8” Spacer 4
CYQ 5/8” x 1” Spacer 1
EKN 5/8” x .9” Small Spacer 4
AAX 1/2” Centerlock Nut 3
CYN 5/16” Nylock Nut 1
EIP 5/8” Centerlock Nut 1
AEG 1/2” Plastic Washer 2
AEH 5/8” Plastic Washer 2
AJZ Dark Lithium Grease (not pictured) 1
AKH Silicone Grease (White) (not pictured) 1
CZF Extension Arms to Pole Assembly Hardware
CYI 5/8” x 11 1/4” Grade 5 Bolt 2
CYJ 5/8” x 8 1/4” Grade 5 Bolt 1
CYU 1/2” x 3 3/4” Grade 2 Bolt 4
DEF 1/2” x 9” Grade 8 Bolt 1
CYO 5/8” x 4 3/4” Spacer 1
CYQ 5/8” x 1” Spacer 2
CYP 5/8” x 2.9” Rubber Spacer 2
AEG 1/2” Plastic Washer 4
AEH 5/8” Plastic Washer 4
CYM 1/2” x 7/8” Washer 4
CYF 1/2” Grade 2 Nylock Nut 5
CYG 5/8” Grade 2 Nylock Nut 3
ID Item Description Qty
BCR Backboard to Pole Assembly Hardware
CYJ 5/8” x 8 1/4” Grade 5 Bolt 1
CYT 1/2” x 1 1/4” Grade 2 Bolt 2
AEH 5/8” Plastic Washer 2
AEG 1/2” Plastic Washer 6
CYG 5/8” Grade 2 Nylock Nut 1
CYF 1/2” Grade 2 Nylock Nut 2
CZG Pole to J-Bolt Template Assembly Hardware
ADL 5/8” Nylock Nut 4
AMS 5/8” Nylon Cap 4
BIP 5/8” USS Washer 8
CUA 5/8” Lock Washer 4
BCS Rim to Backboard Assembly Hardware
ABY 3/8” x 1 3/4” Hex Bolt 4
ADU M8 x 0.8 Panhead Screw 2
AAF 3/8” Flat Washer 8
AAA 3/8” Nylock Nut 4

7
Parts shown at 10% of Actual Size
PARTS IDENTIFIER
AKZ (x1)
Net
AEZ (x4)
36” Rebar
AKE (x1)
Lower Extension Arm Assembly
AKD (x2)
Upper Extension Arm
ALS (x2)
Lifter Arm
AJR (x2)
Gas Spring
AKG (x2)
Gas Spring Cover
ALX (x1)
Rim Assembly
AMA (x1)
Rim Cover Plate
AKI (x1)
Lift Handle
AKT (x1)
J-Bolt Template
AEI (x4)
J-Bolt
AKP (x1)
Height Sticker

8
Part shown at 25% of Actual Size
CXZ (x1)
Right Cam Plate
CXY (x1)
Left Cam Plate
CYA (x2)
Handle Bracket
ALG (x1)
Pole
AJI (x1)
Backboard
AKX (x1)
Handle Lock Bracket
AMO (x1)
Trigger Pin
Parts shown at 5% of Actual Size
PARTS IDENTIFIER

9
HARDWARE IDENTIFIER
SETUP HARDWARE [CZD]
Hardware shown at Actual Size
HANDLE TO POLE ASSEMBLY HARDWARE [CZE]
Hardware shown at Actual Size
CYV (x1)
5/8” Hex Nut Coupler
AER (x8)
5/8” Hex Nut
AEO (x1)
5/8” x 2” Hex Bolt
CYC (x2)
5/8” Large Poly Spacer
CYL (x1)
5/16” x 5” Grade 2 Bolt
EKO (x4)
1/2” x 1 5/8” Spacer
CYN (x1)
5/16” Nylock Nut
AEG (x2)
1/2” Plastic Washer
CYQ (x1)
5/8” x 1” Spacer
EKN (x4)
5/8” x .9” Spacer
AEH (x2)
5/8” Plastic Washer
(Not actual length)
(Not actual length)
EKV (x1)
.625” x 8.875”Bolt
EKW (x3)
.5” x 8.75”Bolt
8.875”
8.75”
AAX (x3)
1/2” Centerlock Nut
EIP (x1)
5/8” Centerlock Nut

10
HARDWARE IDENTIFIER
EXTENSION ARMS TO POLE ASSEMBLY HARDWARE [CZF]
Hardware shown at Actual Size
(Not actual length)
11 1/4”
CYG (x3)
5/8” Grade 2
Nylock Nut
CYP (x2)
5/8” x 2.9” Rubber Spacer
CYI (x2)
5/8” x 11 1/4” Grade 5 Bolt
CYF (x5)
1/2” Grade 2
Nylock Nut
CYM (x4)
1/2” x 7/8” Washer
CYU (x4)
1/2” x 3 3/4” Grade 2 Bolt
AEH (x4)
5/8” Plastic Washer
CYQ (x2)
5/8” x 1” Spacer
CYO (x1)
5/8” x 4 3/4” Spacer
AEG (x4)
1/2” Plastic Washer
(Not actual length)
9”
DEF (x1)
1/2” x 9” Grade 8 Bolt
CYJ (x1)
5/8” x 8 1/4” Grade 5 Bolt
8 1/4”
(Not actual length)

11
HARDWARE IDENTIFIER
BACKBOARD TO POLE ASSEMBLY HARDWARE [BCR]
Hardware shown at Actual Size
CYT (x2)
1/2” x 1 1/4” Grade 2 Bolt
CYF (x2)
1/2”-13 Grade 2 Nylock Nut
AEG (x6)
1/2” Plastic Washer
CYJ (x1)
5/8”-11 x 8 1/4” Grade 5 Bolt
AEH (x2)
5/8” Plastic Washer
CYG (x1)
5/8”-11 Grade 2 Nylock Nut
AAA (x4)
3/8”-16 Nylock Nut
ABY (x4)
3/8” x 1 3/4” Hex Bolt
AAF (x8)
3/8” Flat Washer
ADU (x2)
M8 x 0.8mm
Panhead Screw
RIM TO BACKBOARD ASSEMBLY HARDWARE [BCS]
Hardware shown at Actual Size
(Not actual length)
8 1/4”
CUA (x4)
5/8” Lock Washer BIP (x8)
5/8” Flat Washer
ADL (x4)
5/8” Nylock Nut
AMS (x4)
5/8” Nylon Cap
POLE TO J-BOLT ASSEMBLY HARDWARE [CZG]
Hardware shown at Actual Size

12
SETUP
HARDWARE REQUIRED
PARTS REQUIRED
SEC
1
Parts shown at 10% of Actual Size
CYV (x1)
5/8” Hex Nut Coupler
AER (x8)
5/8” Hex Nut
AEO (x1)
5/8” x 2” Hex Bolt
AEZ (x4)
36” Rebar
AKT (x1)
J-Bolt Template
AEI (x4)
J-Bolt
SETUP HARDWARE [CZD]
Hardware shown at Actual Size
TOOLS USED (NOT INCLUDED)
Carpenter’s Level Shovel Cement
Tape Measure
15/16" Wrench
(x2) (1,680 lb / 762 kg)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
13
SEC
1
SEC
1.1
SEC
1.2
Dig a hole 48” deep and 21” square. The edge of
the hole should be flush with the edge of the playing
court. If you live in an area where frost heaves
may pose a problem, consult your local building
inspector to determine the appropriate hole depth.
Bell out the bottom of the hole as illustrated. We
recommend building a form to keep the top of the
concrete straight and square. Place the form so it
is level with the playing surface.
Thread a 5/8” Hex Nut (AER) all the way onto each
J-Bolt (AEI). Slide the threaded ends of the J-Bolts
through the corner holes in the J-Bolt Template (AKT)
and secure them completely with 5/8” Hex Nuts (AER).
Insert the 5/8” x 2” Hex Bolt (AEO) through the center
hole in the J-Bolt Template and tighten the Nut
Coupler (CYV) onto the Bolt as far as it will go.
Note: There must be a 3-foot area behind the pole
to allow the user to adjust the Rim height.
!
AEO (x1)
AER (x8) CYV (x1)
AKT
21”
48”
21”
Note: Make sure the curved ends of the J-Bolts
are in a rectangular pattern as shown.
!
(not actual size)
Before digging, call to locate any buried utility lines.
CAUTION
!
CYV
AEI
AER
AER
AEO
AEI
AER
15/16” (x2)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
Center the J-Bolt Template (AKT) over the hole. The front
of the Template is the side with the Nut Coupler (CYV) and
should be toward the playing surface.
Insert the J-Bolts (AEI) into the concrete and agitate the
Template assembly to eliminate any air bubbles.
Push the J-Bolts into the cement until the Template
is resting flat against the cement. Form the cement
into a downward slope toward the playing surface
to allow water runoff. The lower four 5/8” Hex Nuts (AER)
and the Nut Coupler will be in the concrete permanently.
Clean off any concrete on the J-Bolt Template or the
exposed portion of the J-Bolts. Using a carpenter’s
level, make sure the Template is square to the playing
surface. Plate should be level and about 1/2” above
the playing surface for water to drain off of the steel.
1
If you are using concrete mix, mix the concrete
according to the instructions on the bags. Please
note that a thicker mix of concrete will dry stronger.
Pour the concrete into the hole, stopping about 18
inches from the top of the hole.
Push the four pieces of 36” Rebar (AEZ) firmly to the
bottom of the hole. The Rebar should be arranged
in a square about 8 inches wide in the center of
the hole so each piece will be next to the J-Bolts
when they are placed in the cement.
Finish filling the hole to the top with concrete. The
top of the concrete should reach about 1/2” above
the playing surface and slope down toward the
playing surface to allow water runoff.
SEC
1.3
SEC
1.4
(Not to scale)
AKT
18” AEI
CYV
AER
Playing surface
Note: You are now finished with the initial assembly steps. DO
NOT PROCEED WITH THE ASSEMBLY until the concrete has fully
cured. Curing will take a minimum of 72 hours (3 days). In
humid climates or wet weather, allow additional time for the
concrete to cure. Never use the system without first following
the cementing instructions.
!
AEZ
NO HARDWARE REQUIRED FOR THIS PAGE
(1,680 lb / 762 kg)

15
HANDLE TO POLE ASSEMBLY
HARDWARE REQUIRED
SEC
2
HANDLE TO POLE ASSEMBLY HARDWARE [CZE]
Hardware shown at Actual Size
CYC (x2)
5/8” Large Poly Spacer
CYL (x1)
5/16” x 5” Grade 2 Bolt AEG (x2)
1/2” Plastic Washer
EKO (x4)
1/2” x 1 5/8” Spacer
CYN (x1)
5/16” Nylock Nut
AAX (x3)
1/2” Centerlock Nut
CYQ (x1)
5/8” x 1” Spacer
EKN (x4)
5/8” x .9” Spacer
(Not actual length)
(Not actual length)
EKV (x1)
.625” x 8.875”Bolt
EKW (x3)
.5” x 8.75”Bolt
EIP (x1)
5/8” Centerlock Nut
AEH (x2)
5/8” Plastic Washer
8.875”
8.75”

16
Parts shown at 10% of Actual Size
HANDLE TO POLE ASSEMBLY
PARTS REQUIRED
SEC
2
Part shown at 5% of Actual Size
ALG (x1)
Pole
AKI (x1)
Lift Handle
AJR (x2)
Gas Spring
AKG (x2)
Gas Spring Cover
ALS (x2)
Lifter Arm
TOOLS USED (NOT INCLUDED)
1/2" Wrench
(x1)
Parts shown at 25% of Actual Size
1/4" Allen Wrench
(x1)
CYA (x2)
Handle Bracket
AKX (x1)
Handle Lock Bracket
AMO (x1)
Trigger Pin
3/4" Wrench
(x1)
3/8" Allen Wrench
(x1)
Rubber Mallet
15/16" Wrench
(x1)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
2
Attach the Handle Brackets (CYA) to the Pole (ALG) with the hardware shown.
SEC
2.1
EKO (x2)
(not actual size)
AAX (x1)
3/4"
3/8" EKW (x1)
8.75”
(not actual length)
AAX
EKW
CYA
CYA
EKO
EKO
ALG
!Note: Coat the Bolt (EKW) lightly with Dark Lithium Grease
(AJZ) before performing this step.
!Note: It is critical that the Handle Brackets (CYA) are
assembled to the pole in the orientation shown, with the
holes on the bracket closest to the ground.
TOO TIGHT
TROP SERRÉ
DEMASIADO APRETADO
FLUSH
SLIGHT GAPS
PETITES LACUNES
PEQUEÑAS BRECHAS
À RAS
A RAS
!Note: DO NOT overtighten the hardware. The Handle components must move
freely around the Bolts. A slight gap should be visible on each side of the spacers.
DO NOT OVERTIGHTEN THE HARDWARE!

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
Attach the Handle Assembly (AKI) to the Handle Brackets using the hardware shown in the location indicated.
Make sure the 1/2” x 1 5/8” Spacers (EKO) are installed in the gap between the Handle Bracket and the Handle
Assembly.
SEC
2.2
3/4"
2
3/8"
EKO (x2)
(not actual size)
AAX (x1)
EKW (x1) (not actual length)
8.75”
AAX
EKO
EKO
EKW
AKI
!Note: Coat the Bolt (EKW) lightly with Dark Lithium Grease
(AJZ) before performing this step.
TOO TIGHT
TROP SERRÉ
DEMASIADO APRETADO
FLUSH
SLIGHT GAPS
PETITES LACUNES
PEQUEÑAS BRECHAS
À RAS
A RAS
!Note: DO NOT overtighten the hardware. The Handle
components must move freely around the Bolts.
A slight gap should be visible on each side of the
spacers.
DO NOT OVERTIGHTEN THE HARDWARE!
!Note: Make sure the Handle Assembly
is oriented as shown.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
19
SEC
2
Secure the Handle Assembly to the Handle Brackets using the hardware shown in the set of holes at the end of
the Handle Brackets. Make sure the 1/2” Plastic Washers (AEG) are placed between the Handle Brackets and the
Handle Assembly.
SEC
2.3
AEG (x2)
AAX (x1)
EKW (x1)
3/4" 3/8"
8.75”
(not actual length)
AAX
AEG
AEG
EKW
Remove all packaging from the Gas Springs (AJR). Slide the Gas Spring Cover (AKG) onto the Gas Spring as illustrated,
lining up the holes in the Gas Spring Cover with those in the narrow end of the Gas Spring. Repeat this step for the
remaining Gas Spring and Gas Spring Cover.
SEC
2.4
12
Note: The Gas Spring Cover will rest loosely on the Gas Spring.
It will be secured to the Gas Spring later in the assembly.
!
AKG
AJR
!! Note: Coat the Bolt (EKW) lightly with Dark Lithium Grease
(AJZ) before performing this step.
TOO TIGHT
TROP SERRÉ
DEMASIADO APRETADO
FLUSH
SLIGHT GAPS
PETITES LACUNES
PEQUEÑAS BRECHAS
À RAS
A RAS
!Note: DO NOT overtighten the hardware. The Handle
components must move freely around the Bolts.
A slight gap should be visible on each side of the
spacers.
DO NOT OVERTIGHTEN THE HARDWARE!

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
20
SEC
Line up the holes in the Gas Spring Cover (AKG) and Gas Spring (AJR) with those on the pole brackets. Secure the
Gas Springs and Gas Spring Covers to the Pole using the hardware shown.
SEC
2.5
2
CYL (x1) CYN (x1)
1/2"
1/4"
5”
(not actual length)
CYL
CYN
Pole Brackets
!Note: DO NOT overtighten the hardware. The Handle
components must move freely. Make sure the nut is
flush with the end of the Bolt.
X
X
Line up the holes