Lifetime 65009 User manual

MODEL N° 65009
OWNER’S MANUAL
Keep this Identification Number in case you need to contact our Customer Service Department.
Copy

2
Most injuries are caused by misuse and/or not following instructions. Use caution when using this product.
To ensure safety, do not attempt to assemble this product without following the instructions carefully. Check entire box and inside all
packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts
using the hardware identifier and parts list in this document. Proper and complete assembly, use and supervision are essential to
reduce the risk of accident or injury.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID WARRANTY.
s$ONOTUSEORSTOREHOTOBJECTSSUCHASGRILLSBLOWTORCHESWELDINGEQUIPMENTETCNEARTHEPRODUCT
s4WOCAPABLEADULTSAREREQUIREDFORASSEMBLY)TISALSORECOMMENDEDTHATATHIRDADULTFUNCTIONASANINSTRUCTIONREADER
SAFETY INSTRUCTIONS
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Instruction #1056661 D 3/03/2010
Copy

3
TOOLS REQUIRED FOR THIS ASSEMBLY
Plain Screwdriver Needle-Nosed Pliers Socket Wrench
w/7/16” Socket
1/2" Wrench 9/16" Wrench Safety Glasses
X X X X X
PAIRFOREACH
PERSON
*Two adults required to
complete assembly*
(+ one adult suggested as an instruction reader)
Only adults should set up the product. Do not allow children
in the set-up area until assembly is complete.
BEFORE BEGINNING ASSEMBLY
+EEPTHEHARDWAREBAGSANDTHEIRCONTENTSSEPARATE)FANYPARTSAREMISSINGCALLOUR
#USTOMER3ERVICE$EPARTMENT


4
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded. WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION

5
PARTS & HARDWARE LIST
ID Description Quantity
Main Parts
!6* 4UB 
!-5 7HEEL 
BZZ 65009 Metal Parts Kit
!6+ !XLE 
!6, (ANDLE"ARS 
!6- !XLE7ELDMENT 
!6. !&RAME 
!6/ 4ONGUE 
"*7 4ONGUE-OUNTING"RACKET 
!7! ,OCK"RACKET 
BJS 65009 Yard Cart Hardware
BJT Axle/Frame Assembly Hardware
!60 7HEEL3PACING"RACKET 
!61 2ETAINER2ING 
!62 v.YLON)NSERT.UT 
!63 vXv5"OLT 
!64 5"OLT-OUNTING0LATE 
HARDWARE IDENTIFIER
AVQX
2ETAINER2ING
AVRX
v.YLON)NSERT.UT
AVSX
vXv5"OLT
AVTX
5"OLT-OUNTING0LATE
AVPX
Wheel Spacing Bracket
AXLE/FRAME ASSEMBLY HARDWARE [BJT]
(ARDWAREISACTUALSIZE5NLESSINDICATEDOTHERWISE
ID Description Quantity
BJU Tub-to-Axle/Frame Assembly Hardware
!65 v&LAT7ASHER 
!66 vXv2OUND3LOTTED"OLT 
!67 v,OCK7ASHER 
!68 v4HREADED(EX.UT 
!69 ,ATCH3PRING 
!6: ,ATCH(ANDLE 
!!! v.YLOCK.UT 
!7" vXv3PACER 
!7# v0LASTIC&LAT7ASHER 
!"% vXv(EX(EAD"OLT 
!7$ 4HREADED+NOB 
!7% vXv#ARRIAGE"OLT 
!7& "ACKING0LATE 
"*8 vXv(EX(EAD"OLT 
BJV Handle Bars-to-Tongue Assembly Hardware
!7' vXv(EX(EAD"OLT 
!7% vXv#ARRIAGE"OLT 
!!! v.YLOCK.UT 
!7( (ANDLE"AR3PACER 
!7) #LEVIS0IN 
!7* #OTTER+EY 
!7$ 4HREADED+NOB 
AVYX
,ATCH3PRING
AVVX
vXv2OUND3LOTTED"OLT
AVWX
v,OCK7ASHER
AVXX
v4HREADED(EX.UT
AVUX
v&LAT7ASHER
TUB-TO-AXLE/FRAME ASSEMBLY HARDWARE [BJU]
(ARDWAREISACTUALSIZE5NLESSINDICATEDOTHERWISE

6
AWDX
Threaded Knob
AWDX
Threaded Knob
AVZX
,ATCH(ANDLE
AWHX
Handle Bar
Spacer
AWIX
Clevis Pin
AWJX
Cotter Key
AWFX
Backing Plate
HARDWARE IDENTIFIER
ABEX
vXv(EX(EAD"OLT
BJXX
vXv(EX(EAD"OLT
AAAX
v.YLOCK.UT
AAAX
v.YLOCK.UT
AWCX
v0LASTIC&LAT7ASHER
AWEX
vXv#ARRIAGE"OLT
AWEX
vXv#ARRIAGE"OLT
AWBX
vXv3PACER
TUB-TO-AXLE/FRAME ASSEMBLY HARDWARE [BJU] (CONTINUED)
(ARDWAREISACTUALSIZE5NLESSINDICATEDOTHERWISE
HANDLE BARS-TO-TONGUE ASSEMBLY HARDWARE [BJV]
Hardware is actual size
AWGX
vXv(EX(EAD"OLT

7
AWAX
,OCK"RACKET
PARTS IDENTIFIER
65009 METAL PARTS KIT [BZZ]
0ARTSAREOFACTUALSIZE5NLESSINDICATEDOTHERWISE
AVNX
!&RAME
AVJX
Tub
AMUX
Wheel
BJWX
4ONGUE-OUNTING"RACKET
AVKX
!XLE
AVLX
Handle Bars
AVOX
Tongue
AVMX
!XLE7ELDMENT
MAIN PARTS
0ARTSAREOFACTUALSIZE

8
Safety Glasses
AXLE/FRAME ASSEMBLY
HARDWARE REQUIRED
METAL PARTS REQUIRED
OTHER PARTS REQUIRED
TOOLS REQUIRED
SEC
1
7/16” Socket Wrench Needle-Nosed Pliers
AVQX
2ETAINER2ING
AVRX
v.YLON)NSERT.UT
AVSX
vXv5"OLT
AVTX
5"OLT-OUNTING0LATE
AVPX
Wheel Spacing Bracket
(ARDWAREISACTUALSIZE5NLESSINDICATEDOTHERWISE
AVNX
!&RAME
AMUX
Wheel
AVKX
!XLE
AVMX
!XLE7ELDMENT
1.
0ARTSAREOFACTUALSIZE5NLESSINDICATEDOTHERWISE
0ARTSAREOFACTUALSIZE5NLESSINDICATEDOTHERWISE

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
9
SEC
AVP
AMU
AVP
AVK
AVM
AVPX AVQX
AVQ
AVN
SEC
1.1
SEC
1.2
)NSERTAxle (AVK) through Axle Weldment (AVM) and slide one Wheel Spacing Bracket (AVP)OVEREACHENDOF!XLEAS
shown.
0LACE!XLE!XLE7ELDMENT!SSEMBLYOVERA-Frame (AVN) as shown. Slide a Wheel (AMU)OVERTHE!XLEANDUSEA
PAIROFNEEDLENOSEPLIERSTOSECURETHE7HEELTOTHE!XLEWITHTHERetainer Ring (AVQ) in the grooves at the ends
OFTHE!XLE
AXLE/FRAME ASSEMBLY
Note: The valve stem goes toward the outside of the Garden Cart.
!
1 1.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
10
SEC
*AVTX
*AVSX
AVRX
7/16”
AVQX
AVS
AVS AVS AVS
AVR
AVR
AVT AVT
AVR AVR
AVQ
Note: Attach the two (2) U-Bolt Mounting Plates (AVT) to the two inner U-Bolts.
Note: You may need to push on the other end of the Axle to expose the groove
at the other end of the Axle. Since the bearings are sealed, it is not necessary to
grease the bearings using the grease fitting.
Note: To avoid damaging the A-Frame, ensure
you tighten all Nuts (AVR) evenly over each U-Bolt
(AVS).
!
!
!
SEC
1.3
SEC
1.4
2EPEATStep 1.2 for second Wheel.
#ENTERTHE!XLEONTHE!&RAME)NSERTFOUR1/4” x 1 1/2” U-Bolts (AVS)OVERTHE!XLEANDTHROUGHTHEHOLESINTHE
%ND"RACKETS!&RAMEANDTHETWOU-Bolt Mounting Plates (AVT)3ECUREWITHEIGHT1/4” Nylon Insert Nuts (AVR).
1
1.

11
TUB-TO-AXLE/FRAME ASSEMBLY
HARDWARE REQUIRED
SEC
2
AVYX
,ATCH3PRING
AVVX
vXv2OUND3LOTTED"OLT
AVWX
v,OCK7ASHER
AVXX
v4HREADED(EX.UT
AVUX
v&LAT7ASHER
(ARDWAREISACTUALSIZE5NLESSINDICATEDOTHERWISE
AWDX
Threaded Knob
AVZX
,ATCH(ANDLE
AWFX
Backing Plate
ABEX
vXv(EX(EAD"OLT
BJXX
vXv(EX(EAD"OLT
AAAX
v.YLOCK.UT
AWCX
v0LASTIC&LAT7ASHER
AWEX
vXv#ARRIAGE"OLT
AWBX
vXv3PACER
2.

12
TUB-TO-AXLE/FRAME ASSEMBLY
METAL PARTS REQUIRED
SEC
2
BJWX
4ONGUE-OUNTING"RACKET
AVOX
Tongue
0ARTSAREOFACTUALSIZE5NLESSINDICATEDOTHERWISE
0ARTISOFACTUALSIZE
PLASTIC PARTS REQUIRED
AVJX
Tub
Plain Screwdriver Safety Glasses
Needle-Nosed Pliers
TOOLS REQUIRED
9/16” WrenchX 1/2” Wrench
2.
AWAX
,OCK"RACKET

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
13
SEC
AVVX
AVWX
AVXX
AVUX
1/2”
AVX
AVU
AVV
AVV
AVW
AVJ
AVU
TWO ADULTS REQUIRED FOR THIS STEP
SEC
2.1 Turn Tub (AVJ)ONITSSIDEANDPLACE!&RAME!SSEMBLYAGAINST4UBASSHOWN3ECURE!&RAME!SSEMBLYTO4UB
USINGEIGHT5/16” x 1” Round Slotted Bolts (AVV)EIGHT5/16”Flat Washers (AVU)EIGHT5/16” Lock Washers (AVW),
ANDEIGHT5/16” Threaded Hex Nuts (AVX).
TUB-TO-FRAME ASSEMBLY
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
AWA
1/2”
AVVX
AVWX AVXX
AVUX
AVX
AVX AVW
AVW
AVU
AVU
AVV
AVV
SEC
2.2 2OTATETHE!XLE7ELDMENTAWAYFROMTHE4UB0LACETHELock Bracket (AWA) over the two holes towards the front
OFTHEBOTTOMOFTHE4UBASSHOWN,IGHTLYSECUREWITHTWO5/16” x 1” Round Slotted Bolts (AVV)TWO5/16”Flat
Washers (AVU)TWO5/16” Lock Washers (AVW)ANDTWO5/16” Threaded Hex Nuts (AVX).
Note: Do not tighten Nuts yet.
!
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
15
SEC
SEC
2.3 4URNTHE!XLE7ELDMENTSOITSETSAGAINSTTHE,OCK"RACKET2EPOSITIONTHE,OCK"RACKETIFNECESSARY4IGHTEN
the 5/16” threaded Hex Nuts (AVX).
AVX
AVX
1/2”
NO HARDWARE REQUIRED FOR THIS STEP
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
16
SEC
AVYX
AVZX
AVY
AVZ
SEC
2.4 )NSERTTHELatch Spring (AVY)INTHEHOLEATTHEENDOFTHE!XLE7ELDMENTANDTHROUGHTHEHOLEINTHELatch Handle
(AVZ).
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
BJXX
AAAX
AWBX
AWBX
BJX
AAA
9/16”X
SEC
2.5 )NSERTONE3/8” x 1 1/2” Spacer (AWB) ONEACHSIDEOFTHE,ATCH(ANDLEASSHOWN)NSERTONE3/8” x 4 1/4”
Hex Head Bolt (BJX)ANDSECUREWITHONE3/8” Nylock Nut (AAA).
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
AVO
AWCX
AAA
ABE
ABEX
AAAX AWCX
9/16”X
SEC
2.6 4URN9ARD#ART!SSEMBLYOVER0LACETHETongue (AVO)BETWEENTHEFORKSATTHEENDOFTHE!XLE7ELDMENTAS
SHOWN)NSERTONE3/8” Plastic Flat Washer (AWC)ONEACHSIDEOFTHE4ONGUEBETWEENTHEFORKSOFTHE!XLE
7ELDMENT3ECURETHE4ONGUEWITHONE3/8” x 4” Hex Head Bolt (ABE)ANDONE3/8” Nylock Nut (AAA).
2
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
19
SEC
AWD
AWE
AVX
AVW
BJW
AVV
SEC
2.7 4URN9ARD#ARTUPRIGHT/NTHEINSIDEOFTHE4UBPLACETHEBacking Plate (AWF) over the two holes towards the
FRONTOFTHE4UBANDINSERTTWO5/16” x 1” Round Slotted Bolts (AVV) through the holes. Place the Tongue Mounting
Bracket (BJW)OVERTHE"OLTSANDSECUREWITHTWO5/16” Lock Washers (AVW)ANDTWO5/16” Threaded Hex Nuts
(AVX).
SEC
2.8 2OTATETHE4ONGUEUPWARDSANDINSERTONE3/8” x 5” Carriage Bolt (AWE)THROUGHTHE4ONGUE-OUNTING"RACKET
AND4ONGUEANDSECUREWITHONEThreaded Knob (AWD).
Note: Note the angle of the ends of the Tongue Mounting Bracket.
!
1/2”
AWDX
AWEX
5”
AVVX
AVWX AVXX
AWFX
Backing Plate
2
W
A
R
N
I
N
G
A
D
V
E
R
T
E
N
C
I
A
A
V
E
R
T
I
S
S
E
M
E
N
T
#
1
0
3
4
7
5
0
2.

20
HANDLE BARS-TO-TONGUE ASSEMBLY
HARDWARE REQUIRED
METAL PARTS REQUIRED
TOOLS REQUIRED
SEC
3
AWDX
Threaded Knob
AWHX
Handle Bar
Spacer
AWIX
Clevis Pin
AWJX
Cotter Key
AAAX
v.YLOCK.UT
AWEX
vXv#ARRIAGE"OLT
AWGX
vXv(EX(EAD"OLT
Hardware is actual size
AVLX
Handle Bars
Safety Glasses
9/16” WrenchX
0ARTISOFACTUALSIZE
3.