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Lift King Pro King 9XLT User manual

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Jan. 2022
MOBILE 4-COLUMN PARKING LIFT
Model: Pro King 9XLT
Installation & Operation Manual
Pro King 9XLT
Jan. 2022
2
Index
1. Safety Cautions………………………………………………………………………3
1.1 Important statements
1.2 Instructions for qualification of operators and users
1.3 Cautions
1.4 Safety signs
1.5 Noise standard
1.6 Training
2. Introduction to Product………………………………………………………………5
2.1 Product description
2.2 Technical parameters
2.3 Main structure part
3. Installation Instructions……………………………………………………………10
3.1 Preparation before installation
3.2 Cautions for installation
3.3 Installation procedures
3.4 Last check
4. Operation Instructions……………………………………………………………15
4.1 Cautions for operation
4.2 Operation flow chart
4.3 Operating procedures
5. Faults and Solutions………………………………………………………………17
6. Maintenance Instructions…………………………………………………………18
7. Attachments…………………………………………………………………………19
Attachment 1– Packing List of Entire Machine
Attachment 2– Winding Pattern of Wire Rope
Attachment 3– Hydraulic Schematic Diagram
Attachment 4– Exploded View of Machine
Pro King 9XLT
Jan. 2022
3
Safety Cautions
1.1 Important statements
Please do note the tonnage mark on the machine. Do not try to lift any load that exceeds the rated
lifting capacity.
Please read this manual carefully before installation and use of the lift, to avoid any property loss
or personal injury caused by faulty operation.
No one is allowed to modify the control part and other mechanical parts of the machine without
the manufacturer’s permission.
1.2 Instructions for qualification of operators and users
1.2.1 Only personnel who have received professional training are allowed to operate and use
the lift.
1.2.2 Electrical connection must be performed by qualified electricians.
1.2.3 Nonprofessionals shall not approach the lifting area.
1.3 Cautions
1.3.1 Do not install the lift on asphalt or tar ground. Concrete thickness must meet requirement.
1.3.2 Please read and understand Safety Cautions carefully before operation of the lift.
1.3.3 The lift shall not be used outdoor if not being customized to special requirements.
1.3.4 Hands and feet shall be away from moving parts of the lift. Move hands and feet away
when the machine is descending, to avoid being crushed.
1.3.5 Only personnel who have received professional training are allowed to operate and use
the lift.
1.3.6 Operators are not allowed to wear fat and loose clothes, to avoid being clamped by any
moving part when the machine is descending or rising.
1.3.7 Ground around the lift must be kept clean and tidy, with no stacking of materials, in order
to avoid accident.
1.3.8 The lift is designed to lift the entire car, not part of it. Do not try to lift any car beyond the
rated lifting capacity.
1.3.9 Do make sure the safety lock of the lift is locked when personnel are working undercar.
1.3.10 Lifting block of the lift must be put at a place suggested by the car manufacturer, and then
the car shall be lifted slowly. Check the car is stable without any risk of tipping, overturn or
falling, before lifting it to the desired height.
1.3.11 Check whether any part is broken and check synchronicity of the machine and flexibility of
moving parts at any time. Perform regular maintenance. Once any anomaly is detected,
stop use immediately and contact your dealer.
1.3.12 Please lower the machine to the lowest position and turn off power after operation.
1.3.13 It is not allowed to modify any part of the lift without the manufacturer’s permission.
Pro King 9XLT
Jan. 2022
4
1.3.14 If the machine is to stand idle for a long period of time, the user shall
a. Turn off power;
b. Drain off hydraulic oil;
c. Lubricate moving parts with hydraulic oil.
Note: Do not drain liquid at random, in order to protect environment.
1.4 Safety signs
1.5 Noise standard
The lift makes noises less than75dB. For your health, it is suggested to provide a noise meter in
your operating area.
1.6 Training
Only personnel who have received professional training are allowed to operate and use the lift.
We take pleasure in helping you if the manufacturer’s professional training is needed.
Pro King 9XLT
Jan. 2022
5
Introduction of Product
2.1 Product description
This lift is a mobile parking lift. Its main parts include columns, tracks, movable brackets, hydraulic
cylinder and motor pump unit.
When the motor pump unit is powered, gear pump starts to work. Hydraulic oil pushes cylinder
rod up, pulling steel cable and hence raising tracks. During lifting, safety rack engages with safety
lock automatically to make sure that no falling is caused by possible faults of the hydraulic
system.
Safety structure chart:
Lockedstatus: Unlockedstatus:
Fig.1 Fig.2
2.2 Technical parameters
2.2.2 PRO KING 9XLT
Model Rated lifting
capacity Lifting time Lifting range Power supply
Pro King 9XLT 4000Kgs 50 Sec 5"---89.7" 240V, 50Hz, 15Amp.
single phase
MaximumLiftingClearance:82“
Fig. 6
Pro King 9XLT
Jan. 2022
6
Fig.7
Fig. 8
Pro King 9XLT
Jan. 2022
7
2.3 Main structure chart
1: Control case mounting bar
3: Power unit / Motor pump
4: Main platform
5: Wheel rack
6: Offside platform
7: Column and cap
8: Cross beam
9: Approach ramp
Fig. 9
Pro King 9XLT
Jan. 2022
8
Installation Instructions
3.1 Preparation before installation
3.1.1 Installation tools and lifting equipment
Two open-end wrenches (17-19),
20 inch adjustable wrenches
One 5mm screwdriver
12L of 46# anti-wear hydraulic oil
One 1 ton capacity lifting equipment
One measuring tape, one chalk
3.1.2 Check against Packing List – Attachment 1 (Packing List of Entire Machine)
Unpack the package and check whether the parts are complete against Attachment 1
(Packing List of Entire Machine). Contact your dealer or the manufacturer immediately
once any omission is detected. The dealer will not take any responsibility for and solve any
problem for free, if any missing part is detected but the machine is still installed with the
missing part unresolved.
3.1.3 Requirements for ground
This lift must be installed on flat and solid concrete ground, with the concrete strength
being above 3000psi and the thickness being 200mm or greater, Within whole area the
flatness error being less than 5mm. Newly poured concrete shall be cured for more than 20
days in dry condition without direct exposure to sunshine.
3.2 Cautions for installation
3.2.1 Conduits and electric wires must be connected correctly, to avoid oil leakage and
loosening of wires.
3.2.2 All the bolts must be tightened.
3.2.3 No car shall be put on the machine during trial run.
3.3 Installation procedures
Step 1: selection of a proper installation site
This lift shall be installed indoor. It shall be installed on solid concrete ground, not on any
expansion joint of cement ground. It must not be installed on the second or higher floor, without
permission of relevant building personnel.
Step 2: determination of layout
When installation site is selected, mark positions of four columns with a measuring tape and a
chalk and make sure two diagonal lines equal each other. See the following drawing (Fig.10)
The space from column to wall must be kept as more than 800mm for safe walking.
Pro King 9XLT
Jan. 2022
9
Fig.10
Step 3: Unloading and unpacking
Step 4: Set up of columns (Fig. 11)
After unpacking, set up the four columns as Fig. 11
Fig. 11 (Main column with holes on base plate )
Pro King 9XLT
Jan. 2022
10
Step 5: Installation of cross beams (Fig. 12 - 24)
1. Take away the cover plate from the collar by turn off the screw.(Fig.12)
2. Using a piece of cardboard to stop the lock.(Fig. 13)
3. Install the crossbeam.(Fig.14)
4. Take away the cardboard and let the crossbeam rest on 4th position.(Fig.15)
5. Put in the nylon sliders and mount on the cover plate.(Fig. 16-17)
(The slider with cut must be at the column cutting corner as in the picture)
Fig.12 Fig.13 Fig.14
Fig.15 Fig.16 Fig.17
Step 6: Mounting on platforms (Fig. 18-19)
Put the platforms on the crossbeams. Bolt them together by bolts and nuts.
The platform with cylinder must be near the main column and the roller rails must be in the
middle.
Fig.18 Fig.19