LGMG AR16J User manual

Operation Manual
AR16J
Mobile Elevating Work Platform
△
!Warning
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.

Mobile Elevating Work Platform
Operation Manual
880*1230 mm 16 format 8 printed sheets
First edition and printed for the first time in December 2021
Lingong Group Jinan Heavy Machinery Co., Ltd.
Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan,
China
Tel: [phone] Fax: [phone]
Technical service: 86-0531-67605017 Web: www.LGMG.com.cn
Accessories sales: 86-0531-67605016

Operation Manual of Elevating work platform
I
Contents
Foreword....................................................................................................III
Safety Precautions....................................................................................IV
Chapter 1 Safety.........................................................................................1
1.1 Danger.............................................................................................. 3
1.2 No Operation Is Allowed Unless........................................................ 3
1.3 Classification of Hazards .................................................................. 3
1.4 Intended Purpose ............................................................................. 3
1.5 Safety Sign Maintenance.................................................................. 3
1.6 Risk of Electric Shock....................................................................... 4
1.7 Risk of Tipping.................................................................................. 4
1.8 Safety in the Work Area.................................................................... 4
1.9 Risk of Crushing ............................................................................... 6
1.10 Risk of Operating on Slopes........................................................... 6
1.11 Risk of Falling ................................................................................. 6
1.12 Risk of Collision.............................................................................. 6
1.13 Risk of Component Damage........................................................... 7
1.14 Risk of Explosion and Fire.............................................................. 7
1.15 Risk of Machine Damage................................................................ 7
1.16 Risk of Bodily Injury........................................................................ 7
1.17 Battery Safety................................................................................. 7
1.18 Locked After Each Use ................................................................... 8
1.19 Check Tires and Wheels................................................................. 8
Chapter 2 Legend .......................................................................................9
Chapter 3 Decals ......................................................................................13
Chapter 4 Specification.............................................................................21
Chapter 5 Control Unit...............................................................................27
5.1 Lower Control Box.......................................................................... 29
5.2 Upper Control Box.......................................................................... 32
Chapter 6 Pre-Operation Inspection..........................................................35
6.1 No Operation Is Allowed Unless...................................................... 37
6.2 Basic Principles .............................................................................. 37
6.3 Pre-Operation Inspection................................................................ 37
Chapter 7 Workplace Inspection ...............................................................39
7.1 No Operation Is Allowed Unless...................................................... 41
7.2 Basic Principles .............................................................................. 41
7.3 Workplace Inspection...................................................................... 41

Operation Manual of Elevating work platform
II
Chapter 8 Functional Test .........................................................................43
8.1 No Operation Is Allowed Unless...................................................... 45
8.2 Basic Principles .............................................................................. 45
8.3 Functional Test................................................................................ 45
8.4 Tests from the Lower Control Box................................................... 45
8.5 Tests from the Upper Control Box................................................... 46
Chapter 9 Operating Instructions...............................................................49
9.1 No Operation is Allowed Unless...................................................... 51
9.2 Basic Principles .............................................................................. 51
9.3 Starting the Engine......................................................................... 51
9.4 Emergency Stop............................................................................. 51
9.5 Auxiliary Power............................................................................... 52
9.6 Operation from the Ground Control Station..................................... 52
9.7 Operation from the Platform Control Station ................................... 52
9.8 Platform overload............................................................................ 54
9.9 Tilt Indicator.................................................................................... 54
9.10 System Fault................................................................................. 54
9.11 Parking and Storage ..................................................................... 56
9.12 Instructions for skyguard............................................................... 56
9.13 Fall protection............................................................................... 56
9.14 Machine Safety System Override(MSSO)(If equipped)................. 56
Chapter 10 Instructions for Transportation and Lifting...............................57
10.1 Compliance................................................................................... 59
10.2 Freewheel configuration for trailers............................................... 59
10.3 Transportation Safety.................................................................... 59
10.4 Lifting instructions......................................................................... 60

Operation Manual of Elevating work platform
III
Foreword
Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is
designed according to AS/NZS 1418.10:2011+A1:2017.The information specified in this manual is
intended for the safe and proper operation of this machine for its’ intended purpose.
For maximum performance and utilization of this machine, thoroughly read and understand all the
information in this manual before starting, operating, or performing maintenance on this machine.
Due to continuous product improvements, LGMG reserves the right to make specification changes
without any prior notifications. For any updated information, contact LGMG.
Ensure all preventive maintenance to the machine is performed according to the interval specified in the
maintenance schedule.
Keep this manual with this machine for reference at all times. When the ownership of this machine is
transferred, this manual shall be transferred with this machine. This manual must be replaced
immediately if it is lost, damaged, or becomes illegible.
This manual is copyrighted material. The reproduction or copy of this manual is not allowed without the
written approval of LGMG.
The information, technical specifications and drawings in this manual are the latest available when this
manual is issued. Due to continuous improvement, LGMG reserves the right to change the technical
specifications and machine design without notice. If any specifications and information in the manual are
not consistent with your machine, contact the service department of LGMG
△
!WARNING
Only personnel who have been properly trained and qualified to operate or
maintain this machine can operate, repair and maintain this machine.
Improper operation, maintenance, and repair are dangerous and can cause
personal injury and death.
Before any operation or maintenance, the operator shall thoroughly read this
manual. Do not operate, perform any maintenance or make any repairs on this
machine before reading and understanding this manual.
The user shall load the platform strictly according to the load rating of the
platform. Do not overload the platform or make any modifications to the platform
without permission from LGMG.
The operation regulations and preventions in this manual are only applicable for
the specified use of this machine.

Operation Manual of Elevating work platform
IV
Safety Precautions
The operator of this machine shall understand and follow the existing safety regulations of state and
local governments. If these are unavailable, the safety instructions in this manual shall be followed.
To help prevent accidents, read and understand all warnings and precautions in this manual before
operation or performing maintenance.
The safety measures are specified in Chapter 1 Safety.
It is impossible to foresee every possible hazard and the safety instructions in this manual may not cover
all safety prevention measures. Always ensure the safety of all personnel and protect the machine
against any damage. If unable to confirm the safety of some operations, contact LGMG.
The operation & maintenance prevention measures listed in this manual are only applicable to the
specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the
range of this manual. The user and the operator shall be responsible for the safety of such operations.
Do not perform any operation forbidden in this manual in any situation.
The following signal words are applicable for identifying the level of safety information in this manual.
△
! Danger:
An imminent situation, that if not avoided, will result in severe injuries or death. This
is also applicable to situations that will cause serious machine damage, if not
avoided.
△
! Warning:
A potentially dangerous situation, that if not avoided, may result in severe injuries or
death. This is also applicable to situations that may cause serious machine damage,
if not avoided.
△
! Notice:
A situation, that if not avoided, may result in minor or intermediate injury. This is also
applicable to situations that may cause machine damage or shorten machine service
life.

Operation Manual of Elevating work platform
1
Chapter 1 Safety

Operation Manual of Elevating work platform
2

Operation Manual of Elevating work platform
3
1.1 Danger
Failure to follow the instructions and safety rules
in this manual may cause death or serious
injury.
1.2 No Operation Is Allowed
Unless
You have understood and practiced the rules for
safe operation of the vehicle in this manual.
1) Avoid dangerous situations. Know and
understand the safety rules before
proceeding with the next step.
2) Always perform a pre-operation inspection.
3) Always perform a pre-use functional test.
4) Check the workplace.
5) Use the vehicle only for its intended
purpose.
6) Read, understand, and follow the
manufacturer's instructions and safety rules
- safe operation manuals and vehicle
labels.
7) Read, understand and follow user safety
rules and work site regulations.
8) Read, understand and follow all applicable
government laws and regulations.
9) You have received the training on safe
operation of the vehicle.
1.3 Classification of Hazards
△
!Notice
Classification of hazards
The meanings of symbols, color codes
and characters of LGMG’s products
are as follows:
Security warning symbol: are used for
warning of potential personal injuries.
Observe all safety instructions below
these signs, to avoid situations
causing potential personal injury and
death.
Red: Signifies dangerous situations. If
not avoided, will result in personal
death or severe injury.
Orange: Signifies dangerous
situations. If not avoided, may
result in personal death or severe
injury.
Yellow: Signifies dangerous situations.
If not avoided, may result in minor
or intermediate personal injury.
Blue: Signifies dangerous situations. If
not avoided, property loss or
damage can occur.
1.4 Intended Purpose
This vehicle is only used to lift operators and
their tools and materials to high-altitude
workplaces.
△
! Caution
It is strictly forbidden to use the
machine to carry loads.
1.5 Safety Sign Maintenance
1) The operators should always keep in mind

Operation Manual of Elevating work platform
4
their safety when replacing any missing or
damaged safety signs.
2) The safety decal should be cleaned with
mild soap and water.
3) Do not use solvent-based cleaners as they
may damage the material of the safety
label.
1.6 Risk of Electric Shock
1) This machine is not insulated and is not
provided with electrical shock protection
when it comes into contact with or near
electrical wire.
2) This machine should be kept an adequate
safety distance from power line and
electrical equipment according to
applicable government laws and
regulations and the following table.
Voltage
Required safety
distance
0～50KV
3.05m
50KV～200KV
4.6m
200KV～350KV
6.1m
350KV～500KV
7.62m
500KV～750KV
10.67m
750KV～1000KV
13.72m
3) The effects of strong winds or gusts on the
movement of the platform, the swinging and
slackening of the wires should be
considered.
4) If the machine comes into contact with live
wires, keep away from the vehicle. No one
is allowed to touch or operate the vehicle
on the ground or platform before cutting off
the power supply.
5) Do not operate the machine when there is
lightning or storms.
6) Do not use the machine as a ground wire
when welding.
1.7 Risk of Tipping
The personnel, equipment and materials on the
platform may not exceed the maximum load
capacity of the platform.
Maximum load
AR16J
Maximum number
of people
2 people
Maximum allowable
wind speed
12.5m/s
Maximum platform
working load
230kg
1.8 Safety in the Work Area
1) The boom can be lifted or extended only
when the vehicle is on a solid, flat surface.
2) When the platform is lifted, drive speed
may not exceed 0.8km/h
3) The tilt sensor may not be used as a level
indicator. The alarm on the turntable will
sound only when the vehicle is heavily
tilted.
4) When the alarm sounds: Do not extend,
rotate or lift the boom beyond the horizontal
plane. The vehicle should be moved to a
solid, flat surface before lifting the platform.
If the alarm sounds when lifting the platform,
the boom should be telescoped carefully
and the platform should be lowered. Do not
rotate the boom during lowering. The
vehicle should be moved to a solid, flat
surface before lifting the platform.
5) For outdoor operation, do not lift the boom
when the wind speed may exceed 12.5 m/s.