Lincat Q2PLGR User manual

IT
IT
IT
Istruzioni per installazione, uso e manutenzione
Instructions pour l’installation, l’utilisation et l’entretien
Instructions for installation, use and maintenance
Instrucciones para la instalación, uso y mantenimento
Aufstellungs- Bedienungs und Wartungsanleitung Aanwijzingen
Instructies voor installatie, gebruik en onderhoud
Lincat Ltd,
Whisby Road,
Lincoln, LN6 3QZ,
United Kingdom
07/2014
IT
FR
GB
ES
DE
NL
GRIGLIA PIETRALAVICA
GAS CHARGRILL
GAS GRILL A GAZ
BARBACOA PIEDRA VOLCANICA A GAS
GAS-LAVASTEINGRILL
LAVASTEENGRILL GAS
Q2PLGR
Q4PLGR
Q6PLGR

IS561 Page 2 of 10
INDEX
SAFETY INSTRUCTIONS
3
Warnings
INSTALLATION
3
Location of installation
Connecting appliances
Connecting to a gas supply
Earth and equipotential connections
ADJUSTMENTS FOR DIFFERENT TYPES OF GAS
4
Changing the injectors and adjustment of the air burners
Adjustment of minimum setting screws
Replacing the pilot light injectors
Replacing the data plate
PREPARING FOR OPERATION
4
Inspection of the gas supply
Inspection of the rated thermal output
Inspection of gas connection pressure
POTENTIAL TROUBLESHOOTING AND SOLUTIONS
5
Difficult or unsuccessful lighting of pilot
Pilot extinguishing during use
Difficult or unsuccessful lighting of burners
Burners extinguishing during use
Difficult or unsuccessful temperature regulation
REPLACING COMPONENTS WITH SPARE PARTS
5
Burners, pilots, thermocouples, burner ignition lighters
Gas taps, piezoelectric lighters
INSTRUCTIONS FOR USE AND MAINTENANCE
6
Warnings
Operation
Chargrill
Switching on chargrill
Switching off chargrill
CARE AND MAINTENANCE
6
SPARE PARTS LIST
6
Gas parts
EU DIRECTIVE 2002/96/EC (WEEE)
7
SERVICE INFORMATION
7
APPENDIX
8
ENG

IS561 Page 3 of 10
SAFETY INSTRUCTIONS
Installation, commissioning and servicing must only be carried out by qualified personnel in compliance with national and
local regulations in force in the country of installation.
Warning
The manufacturer assumes no liability resulting from failure to strictly follow the instructions in this booklet.
INSTALLATION
Location of installation
Technical data, dimensions, and connections are provided in the Appendix.
The appliance is type ‘A’. Installation must include sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room of installation. There must be a minimum free area of
4.5cm2per kW of total heat input.
Allow for a sufficient flow of fresh air for complete gas combustion.
The appliance must be installed at least 50mm from any potential side walls, 1000 from ceilings and 100mm from
any potential back walls.
Ensure all vents are unobstructed.
If the appliance must be fitted near walls, partitions kitchen furniture etc we recommend they are made from non-
inflammable material, otherwise they should be covered with a suitable heat-resistant material. Full attention must
be paid to fire prevention regulations.
Do not connect directly to any flue, ducting or mechanical extraction system.
Do not obstruct or block the flue.
Site this appliance beneath an extraction canopy for the removal of combustion products.
The gas supply hose or tubing shall comply with national requirements in force and shall be periodically examined
and replaced as necessary.
Assembly
Before connecting the appliance, all protective covers must be removed. Clean the work area and external parts
carefully with a solvent to remove any traces of glue.
Check with a spirit level. Levelling can be achieved by adjusting the legs.
Connecting appliances (Fig 1)
Place the appliances together and adjust them to the same level using the adjustable feet.
Connect the appliances using the holes situated on the side at the front and back of the hob.
Connecting to a gas supply
Installation and connection to the gas supply must only be carried out by a technician authorised by your local gas
supplier.
Before connection, ensure that the appliance is suitable for the type of gas supplied.
Ensure the gas supply is provided with an isolating cock for emergency shut down.
Ensure that the supply hose is suitable for commercial appliances and less than1.5m in length.
Once installation is complete, ensure all joints are leak free.
Earth and equipotential connection
The appliance must be connected to an equipotential system –the terminal is situated near the entry point of the
electrical supply cable and is marked by the symbol.
ENG
Fig 1

IS561 Page 4 of 10
Fig 2b
23b2b
Fig 2
Fig 3
ADJUSTMENT FOR DIFFERENT TYPES OF GAS
(CATEGORY 2 APPLIANCES ONLY, FOR CATEGORY 1 APPLIANCES THIS DOES NOT APPLY REFER TO DATA
PLATE)
To adapt the appliance to another type of gas, suitable injectors are required. Main burner and pilot injectors marked with
the relative diameter in hundredth of mm are included with the appliance. To change the injectors, follow the instructions
below.
Changing the burner injectors (Fig 2a & 2b).
Remove the control knobs and fascia panel.
Loosen the nut ‘A’ at the valve sufficiently to allow the flexible burner injector feed pipe to be rotated.
Remove the screws ‘B’ from the injector mounting bracket.
Rotate the injector bracket and the flexible burner injector feed pipe to gain access to the injector.
Remove the main injector ‘X’, the copper washer ‘Y’ and the fibre washer ‘Z’.
Replace with the appropriate injector applicable to the desired gas type (see Table 1) and reassemble parts.
Fig 2a
Y
Changing the minimum rate screws (Fig 3)
Remove the control knobs and fascia panel
Remove the by-pass injector ‘Y’ by screwing anti-clockwise.
The rubber ‘O’ ring fitted to the by-pass injector will offer some resistance. It may be necessary to complete the
withdrawal of the by-pass injector using long nose pliers.
Replace with the appropriate by-pass injector applicable to the desired gas type (see Table 1).
Ensure the by-pass injector is screwed fully home.
Changing the pilot (Fig 4)
Remove the control knobs and fascia panel.
Remove the two screws ‘A’ from the pilot bracket.
Remove the ignitor lead ‘B’ from the electrode.
Free the thermocouple lock nut ‘C’ from the valve.
Loosen the pilot feed pipe ‘D’ from the valve body allowing the pilot pipe to swivel.
Remove the M4 nuts ‘E’, washers and screws securing the pilot to the pilot bracket.
Remove the pilot compression fitting ‘F’.
Replace and refit in reverse order.
Note: Refit the ignitor lead before securing pilot assembly to the body of the appliance.
Fig 4
1 OF 1
B
C
D
EEF
Replacing the data plate
Remove old data plate from side of appliance and replace with correct one for the new gas type.
ENG

IS561 Page 5 of 10
PREPARING FOR OPERATION
Inspection of the gas supply
Start the appliance following the instructions for use. Check ignition and correct lighting of burners, pilot flame
operation and for any gas leaks.
Check the efficiency of the waste gas removal system and the operation of aeration systems.
If necessary, consult the section ‘Potential troubleshooting and solutions’.
Inspection of the rated thermal output
When installation, conversion, maintenance or adjustment operations are complete, verify the condition of the
appliance and check the rated thermal output as indicated in Table T2.
Appliances operate with correct injectors intended for rated thermal output. The supply pressure is indicated in
Table T1. In order to measure the supply pressure please read the section ‘Inspection of gas connection pressure’.
Inspection of gas connection pressure
To measure the gas connection pressure, use a manometer with a minimum designation of 0.2 mbar.
Remove the fascia panel. Remove the holding screw on the pressure connection and connect the manometer pipe.
Take the measurement during the operation of the appliance.
Remove the manometer pipe; replace the holding screw and fascia panel.
Attention: If the values of the gas supply pressure are not within the limits indicated in Table T1, switch off the appliance and
contact your gas supply company.
POTENTIAL TROUBLESHOOTING AND SOLUTIONS
Even during correct use of the appliance, malfunctions and breakdowns may occur. Common situations are listed below,
and checks an installer should make before contacting the technical support centre are indicated.
If after checking, the problem remains, switch the appliance off immediately and disconnect it from the power supply.
Contact the technical support centre.
Difficult or unsuccessful lighting of pilot light
Insufficient gas pressure.
Blocked pipe work or injector.
Defective gas valve.
Defective piezo igniter or ignition cable.
Pilot light going out during use
Defective thermocouple, incorrect connections to gas valve.
Defective gas tap or valve.
Difficult or unsuccessful lighting of burners
Insufficient gas pressure.
Blocked pipe work or injector.
Defective gas valve.
Burners going out during use
Defective thermocouple or incorrect connections to gas valve.
REPLACING COMPONENTS WITH SPARES
ATTENTION: This section exclusively concerns technical assistance personnel.
IMPORTANT: Before any servicing, maintenance or repairs disconnect the appliance from the gas supply. Do not touch the
sealed regulation screws, situated on the gas valve. After any servicing, make sure to check the integrity of the appliance,
checking for gas soundness.
Burners.
Remove the control knobs and fascia panel. Remove the grills and radiants. Replace defective part.
Gas valves, pilots and thermocouples.
Remove the control knobs and fascia panel. Remove the faulty part and replace.
ENG
ENG

IS561 Page 6 of 10
INSTRUCTIONS FOR USE AND MAINTENANCE
ATTENTION: This appliance is intended for professional use and therefore must be used by qualified or trained personnel.
It is essential to monitor the appliance during use. During operation, parts may become hot –avoid accidental contact. In
the event of malfunctions or breakdown, switch off the appliance and close the shut off valve.
All installation and conversion work must be carried out by qualified and authorised personnel. For repairs, refer only to
authorised support centres and request only genuine spare parts.
Parts protected by the manufacturer shall not be adjusted by the user.
If the appliance is fitted with castors, use caution at all times when moving and lock castors when appliance is in position.
Before first use, clean the appliance thoroughly. Keep this manual for future reference.
Overloading could affect the safety of the appliance.
Operation
Chargrill
The control knobs display the following:
Off
Pilot on
Maximum
Minimum
Switching on the chargrill
Press and rotate the control knob to the Pilot on position
Holding the control knob down, depress the piezo igniter button until the pilot lights. The pilot may
be viewed through the hole in the control panel.
Rotate the control knob between Maximum and Minimum positions to the required setting.
Switching off the chargrill
Rotate the control knob to the Pilot on position to put the appliance on standby.
To fully switch off, rotate the control knob to the Off position and shut off the gas at the mains supply.
CARE AND MAINTENANCE
Do not use a water jet or steam cleaner, and do not immerse this appliance.
Always disconnect the appliance from the mains supply before cleaning or maintenance.
Steel parts can be cleaned using a cloth with water and mild detergent –aggressive or abrasive cleaning
substances such as steel wool or chlorine based products must be avoided.
Do not use sharp objects during cleaning.
If the appliance is not to be used for a lengthy period, disconnect from the mains supply NG
and clean well.
All servicing, maintenance and component replacement must be carried out by a qualified person.
ROUTINE CLEANING
It is important that users systematically check and clean down as necessary areas of the grill that have accumulated oils, fats
and other combustible debris from previous cooking. This is to prevent the potential risk of fire. Cleaning of the appliance
and its parts must be done when the appliance is cold and before the start of service.
Areas to check
Branding grids –The spaces between the grids may become clogged and will need to be cleaned to ensure even
and clean cooking. Regular use of the scraper supplied with the appliance will help keep the spaces of the branding
grid clean and clear.
Radiant’s –The tops of the radiant’s will require brushing down and/or scraping to remove build up of debris and
ash that may have accumulated from previous cooking.
Debris Collection Drawers –The drawers will need to be emptied and cleaned to remove any debris, fats and oils
that may have accumulated from previous cooking
ENG

IS561 Page 7 of 10
SPARE PARTS LIST
Control Valve - VA70/S
Bezel - 761-011-00
Control knob - 761-005-00
Burner - BU91
Pilot Assembly - NG PI17
Pilot Assembly - LP PI18
Branding Grid - BP44
EU DIRECTIVE 2002/96/EC (WEEE)
This information note is intended exclusively for appliances marked with the symbol
shown on the data plate applied onto the actual product (registration label).
This symbol indicates that the appliance is classified according to current legislation as an electrical or electronic
device. In compliance with EU Directive 2002/96/EC (WEEE), this appliance at the end of its service life must not
be treated as normal household waste but handed in free of charge to available differentiated collection system for
electrical or electronic devices. The user is responsible for delivering the used product to any provided collection
systems and is otherwise subject to penalties in accordance with current legislation on waste products. By using a
suitable collection system for the reuse, treatment and waste management for environmental
protection, you are promoting recycling of the materials in this appliance and contributing to protecting the
environment and health.
For more information concerning the available differentiated collection systems, please consult the local authorities or the
supplier from which this appliance was purchased.
The manufacturers and importers comply with their responsibility for recycling, treatment and waste management for
environmental protection both directly and by participating in differentiated collection systems.
SERVICE INFORMATION
Gas catering equipment should be routinely serviced to ensure a long and trouble free life. It is recommended that this
appliance is serviced every 6 months by a competent gas engineer.
For help with the installation, maintenance and use of your Q90 equipment, please contact our service department:
UK: 01522 875520
For non-UK customers, please contact your local Q90 dealer
All service work, other than routine cleaning should be carried out by one of our authorised service agents. We cannot
accept responsibility for work carried out by other persons.To ensure your service enquiry is handled as efficiently as
possible, please tell us:
Brief details of the problem
Product code
Type number
Serial number
All available on serial plate
Q90 reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal
working hours, Monday to Friday, 08:30 to 17:00.
GUARANTEE
This unit carries a comprehensive UK mainland 2 year warranty. The guarantee is in addition to, and does not diminish
your statutory or legal rights.
The guarantee does not cover:
Accidental damage, misuse or use not in accordance with the manufacturer’s instructions.
Consumable items
Damage due to incorrect installation, modification, unauthorised service work or damage due to scale, food debris build-
up, etc.
The manufacturer disclaims any liability for incidental, or consequential damages.
Attendance is based on reasonable access to the appliance to allow the authorised technician to carry out the warranty
work.
Service calls to equipment under warranty will be carried out in accordance with the conditions of sale. Unless otherwise
specified, a maximum of 15 minutes of administrative time, not spent directly carrying out servicing work, is provided for
within the warranty. Any requirement for staff attending the call to spend greater time than 15 minutes due to
administrative requirements, such as on health and safety risk assessments, will be chargeable at the prevailing rate.
ENG

IS561 Page 8 of 10
229250
900
Q2PLGR + BASE Q4PLGR + BASE Q6PLGR + BASE
G G G
919
274 674 1074 6363 640 7671
64071.5 70
470
870
150
679
400 800 1200
APPENDIX DIMENSIONS
ENG

IS561 Page 9 of 10
APPENDIX TECHNICAL DATA
Model
Q2PLG
Q4PLG
Q6PLGR
No.cooking zones
2
4
7
Power / zone –Nat Gas (G20) (kW)
5.5
Power / zone –Propane (G31) (kW)
5.5
Power / zone –Butane (G30) (kW)
5.5
Power / zone –Nat Gas (G25) (kW)
5.2
Total rate –Nat Gas (G20) (kW)
11
22
38.5
Total rate –Propane (G31) (kW)
11
22
38.5
Total rate –Butane (G30) (kW)
11
22
38.5
Total rate –Nat Gas (G25) (kW)
10.4
20.8
36.4
Gas rate Nat Gas (G20) (m3/h)
1.05
2.10
3.67
Gas rate Propane (G31) (kg/h-1)
0.79
1.57
2.75
Gas rate Butane (G30) (kg/h-1)
0.80
1.60
2.80
Gas rate Nat Gas (G25) (m3/h)
0.99
1.98
3.47
Pilot Gas Rate
<250W
Power / Low –Nat Gas (G20) (kW)
3.2
Power / Low –Propane (G31) (kW)
3.0
Power / Low –Butane (G30) (kW)
3.0
Power / Low –Nat Gas (G25) (kW)
3.1
Gas rate Nat Gas (G20) (m3/h)
0.3
Gas rate Propane (G31) (kg/h-1)
0.21
Gas rate Butane (G30) (kg/h-1)
0.22
Gas rate Nat Gas (G25) (m3/h)
0.3
Burner Injector –Nat Gas (G20)
JE40 1.41mm (Marked 400)
Burner Injector –Propane (G31)
JE04 1.13mm (Marked 170)
Burner Injector –Butane (G30)
JE04 1.13mm (Marked 170)
Burner Injector –Nat Gas (G25)
JE40 1.41mm (Marked 400)
By-Pass Injector –Nat Gas (G20)
JE138 1.41mm (Marked XN)
By-Pass Injector –Propane (G31)
JE140 0.87mm (Marked XP)
By-Pass Injector –Butane (G30)
JE140 0.87mm (Marked XP)
By-Pass Injector –Nat Gas (G25)
JE138 1.41mm (Marked XN)
Supply Pressure –Nat Gas (G20)
20mbar
Supply Pressure –Propane (G30)
37mbar
Supply Pressure –Butane (G30)
28-30mbar
Supply Pressure –Nat Gas (G25)
25mbar
Gas connection
R1/2”
For those destination countries where the supply pressure exceeds the supply pressure given above, a
regulator (Lincat Ref. PG10) must be fitted and the supply pressure set to the pressure detailed.
ENG

IS561 Page 10 of 10
AVVERTENZA
LA CASA COSTRUTTRICE DECLINA OGNI RESPONSABILITÀ PER
LE POSSIBILI INESATTEZZE CONTENUTE NEL PRESENTE
OPUSCOLO IMPUTABILI AD ERRORI DI TRASCRIZIONE O STAMPA.
SI RISERVA INOLTRE IL DIRITTO DI APPORTARE
AL PRODOTTO QUELLE MODIFICHE CHE RITIENE UTILI O
NECESSARIE, SENZA PREGIUDICARNE LE CARATTERISTICHE
ESSENZIALI.
LA DITTA COSTRUTTRICE DECLINA OGNI E QUALSIASI
RESPONSABILITÀ QUALORA NON VENISSERO STRETTAMENTE
OSSERVATE LE NORME CONTENUTE IN QUESTO MANUALE.
AVERTISSEMENT
LA SOCIETE CONSTRUCTRICE DECLINE TOUTE
RESPONSABILITE EN CE QUI CONCERNE LES EVENTUELLES
INEXACTITUDES CONTENUES DANS CET OPUSCULE,
IMPUTABLES A DES ERREURS DE TRANSCRIPTION OU
D'IMPRIMERIE.
ELLE SE RESERVE LE DROIT D'APPORTER A SES PRODUITS LES
MODIFICATIONS QU'ELLE RETIENDRA UTILES
OU NECESSAIRES, SANS TOUTEFOIS EN COMPROMETTRE LES
CARACTERISTIQUES ESSENTIELLES.
LA SOCIETE CONSTRUCTRICE DECLINE TOUTE
RESPONSABILITE EN CAS DE NON RESPECT DES
NORMES CONTENUES DANS CET OPUSCULE.
WARNING
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR ANY
INACCURACIES IN THIS BOOKLET DUE
TO ERRORS IN COPYING OR PRINTING.
DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT, THE
MANUFACTURER RESERVES THE RIGHT
TO MAKE ANY CHANGES DEEMED NECESSARY.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE
INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT
OBSERVED.
ADVERTENCIA
LA CASA CONSTRUCTORA DECLINA CUALQUIER
RESPONSABILIDAD
DEBIDA A LAS IMPRECISIONES CONTENIDAS
EN EL PRESENTE FOLLETO ATRIBUIDAS A ERRORES DE
TRANSCRIPCIÓN O IMPRENTA.
ADEMÁS SE RESERVA EL DERECHO DE APORTAR AL PRODUC- TO LOS
CAMBIOS QUE CONSIDERE ÚTILES Y NECESARIOS, SIN
COMPROMETER LAS CARACTERÍSTICAS ESENCIALES.
LA EMPRESA CONSTRUCTORA DECLINA CUALQUIER
RESPONSABILIDAD EN CASO DE QUE NO SE RESPETEN LAS
NORMAS CONTENIDAS EN ESTE MANUAL.
WARNUNG
DIE HERSTELLERFIRMA LEHNT JEGLICHE
UNGENAUIGKEITEN IN DER VORLIEGENDEN
BROSCHÜRE DURCH ÜBERTRAGUNGS- ODER
DRUCKFEHLER AB.
SIE BEHÄLT SICH AUSSERDEM DAS RECHT VOR, AM PRODUKT
ÄNDERUNGEN VORZUNEHMEN, DIE SIE FÜR PASSEND ODER
NOTWENDIG HÄLT, OHNE DADURCH SEINE WESENTLICHEN
EIGENSCHAFTEN ZU VERÄNDERN. DIE HERSTELLERFIRMA LEHNT
JEGLICHE VERANTWORTUNG AB, WENN DIE IN DIESER
BETRIEBSANWEISUNG ENTHALTENEN VORSCHRIFTEN NICHT
STRENGSTENS EINGEHALTEN WERDEN.
WAARSCHUWING
DE FIRMA WIJST IEDERE VERANTWOORDELIJKHEID AF VOOR
MOGELIJKE NIET-JUISTE INFORMATIE DIE IN DIT HANDBOEK
STAAT EN DIE ONTSTAAN IS DOOR FOUTEN
DIE GEMAAKT ZIJN BIJ HET OVERSCHRIJVEN OF DRUKKEN. DE
CONSTRUCTEUR BEHOUDT ZICH HET RECHT VOOR
OM DIE WIJZIGINGEN IN HET PRODUCT AAN TE BRENGEN, DIE HIJ
NUTTIG OF NOODZAKELIJK ACHT, ZONDER
DE ESSENTIELE EIGENSCHAPPEN AAN TE TASTEN.
DE CONSTRUC TEUR WIJST IEDERE VERANTWOORDELIJKHEID AF IN
HET GEVAL DE NORMEN, DIE IN DEZE
HANDLEIDING STAAN, NIET STRIKT OPGEVOLGD WORDEN.
Lincat Ltd, Whisby Road, Lincoln, LN6 3QZ, United Kingdom
Sales Tel: [phone] 875500
Service Tel: [phone]
General Tel: [phone]
e-mail: [e-mail]