Lincoln Electric POSIMATIC PS03 Mounting instructions

POSITIONERS
POSIMATIC PS03
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
POSIMATIC PS03 W000385391
POSIMATIC PS03 PLASMA 95032101NG
EDITION : EN Instructions for use REF : 8695 6642
REVISION : C
DATE : 11-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 6642
POSIMATIC PS03 I
TABLE OF CONTENTS
A - IDENTIFICATION .........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - AIRBORNE NOISE .............................................................................................................2
2 - SPECIFIC SAFETY INSTRUCTIONS.................................................................................2
3 - IMPORTANT RECOMMENDATIONS.................................................................................3
C - DESCRIPTION .............................................................................................................................4
1 - DESCRIPTION....................................................................................................................4
2 - DETAILED DESCRIPTION.................................................................................................8
D - ASSEMBLY - INSTALLATION ....................................................................................................14
1 - HANDLING THE POSIMATIC .............................................................................................14
2 - PUTTING IN PLACE...........................................................................................................15
3 - FIXING THE POSIMATIC....................................................................................................15
4 - ELECTRICAL CONNECTIONS ..........................................................................................15
5 - INSTALLATION...................................................................................................................17
E - OPERATOR MANUAL.................................................................................................................18
1 - CONTROL BUTTONS ON CABINET .................................................................................18
F - MAINTENANCE............................................................................................................................20
1 - SERVICING.........................................................................................................................20
2 - TROUBLESHOOTING........................................................................................................24
3 - SPARE PARTS...................................................................................................................27
PERSONAL NOTES ..........................................................................................................................32

8695 6642
II POSIMATIC PS03
INFORMATIONS
DISPLAYS AND PRESSURE GAUGES
The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be
considered as indicators
For operating instructions, adjustments, troubleshooting and spare parts see safety instructions for use and
maintenance.
REVISIONS
REVISION B 11/17
DESIGNATION
PAGE
Update
E-18 ; D-17
REVISION C 11/18
DESIGNATION
PAGE
To change logos

8695 6642 / C
POSIMATIC PS03 A-1
A - IDENTIFICATION
Please enter the number of your machine in the following box.
Quote this information in all correspondence.
1
Manufacturing factory code
4
Year manufactured
2
Manufacturing year code
5
Product type
3
Product serial no.

8695 6642 / C
B-2 POSIMATIC PS03
B - SAFETY INSTRUCTIONS
For general safety instructions, please refer to the specific manual supplied with the
equipment.
1 - AIRBORNE NOISE
Please refer to the specific manual « 8695 7051 » supplied with the equipment.
2 - SPECIFIC SAFETY INSTRUCTIONS
We recommend a concrete floor for the machine to be satisfactorily
stable.
If necessary level the machine and it should be anchored to the floor
through the holes provided for that purpose in the frames.
Before using the machine, make sure that all the guards are in place.
All guard covers must be screwed in.
Only authorised personnel may access electrical cabinets, which must
have locking systems.
Check the state of the electrical cables (supply and controls).
Try the movements without load and check the good functioning of
safety equipment and devices, particularly limit-switches.
Do not exceed the tilting and rotating torques which determine the
maximum admissible load (see diagrams on the equipment).
Do not let loads fall hard on the equipment.
Fully tighten the workpiece(s) on the positioner table.

8695 6642 / CB - SAFETY INSTRUCTIONS
POSIMATIC PS03 B-3
Ensure that the equipment's working cannot be jammed by tools
and/or objects left near moving parts, or by rotating pieces which
could hit fixed parts (ground, stands, posts, workshop frames, etc.).
Imperative: an operator corridor must be clear over a minimum width
of 800 mm according to safety standard NF EN 547-1 -3.
Never use the positioner table as a sheet metal working table or
heat the workpiece without taking basic precautions.
If the equipment is used for welding, make sure that the ground
of the power source is connected to the piece before you start
welding.
Never modify the machine. The positioner is not designed for
anchoring or lifting equipment
The use of Personal Protective Equipment (PPE) is mandatory.
Clean the working area from time to time.
Machine maintenance must be carried out with all the energy
supplies switched off. The disconnection and padlocking of all
energy sources is mandatory.
3 - IMPORTANT RECOMMENDATIONS
When starting-up or when changing a connection, there is one chance
in two that the connection of phases will be inverted, in which case the
tilt limit switches become totally ineffective and there are great risks of
damage (refer to chapter page D17).

8695 6642 / C
C-4 POSIMATIC PS03
C - DESCRIPTION
1 - DESCRIPTION
POSIMATIC is a device which enables parts with varied shapes to be positioned in order to optimize
operations such as welding, oxycutting, resurfacing, metallization, etc. by presenting the working line in the
best position.
a) Main characteristics
POSIMATIC PS03
POSIMATIC PS03
PLASMA
All positions load (Kg)
300
300
Maximum tilt torque (m.kg)
100
100
Time for 135° (s)
31
31
Table tilt angle (°)
135
135
Tilt axis/plate distance (mm)
80
80
Minimum rotation speed (in rpm)
0.2
0.1
Maximum rotation speed (in rpm)
3.0
3.0
Accuracy (%)
5
1
Plate diameter (mm)
600
600
total weight of the machine (Kg)
350
350
Power (KVA)
1.5
1.5
Maximum absorbed current (A)
2.2
2.2
Welding ground connection (A at 100%)
500
500

8695 6642 / CC - DESCRIPTION
POSIMATIC PS03 C-5
b) Dimensions and space requirements
POSIMATIC PS03

C - DESCRIPTION 8695 6642 / C
C-6 POSIMATIC PS03
c) Diagram of the tilting torque
Admissible load in daN (Y1) in relation to the distance in mm (L1) of the part centre of
gravity in relation to the surface of the plate.
Z1
Authorized area
Z2
Prohibited area (vertical plate)
Y1
Load in daN
L1
Distance / plate in mm
801
100000
1 L Y

8695 6642 / CC - DESCRIPTION
POSIMATIC PS03 C-7
d) Diagram of the rotating torque
Admissible load in daN (Y2) in relation to the distance in mm (L2) between the centre of
gravity and the rotation axis.
Z1
Authorized area
Z2
Prohibited area (vertical plate)
Y2
Load in daN
L2
Distance / plate in mm
2
35000
2L Y

C - DESCRIPTION 8695 6642 / C
C-8 POSIMATIC PS03
2 - DETAILED DESCRIPTION
a) General appearance
M1
Frame
M5
Cogged quadrant
M2
Tilting frame
M9
Plate
M3
Gearbox
E1
Electrical cabinet
The POSIMATIC mainly comprises a frame (M1) in which the tilting mechanical (M2)
components are mounted. It supports the rotating plate (M9).
The frame (M1) supports also :
The tilting gearbox (M3).
The electrical cabinet (E1).
The tilting frame (M2) supports :
The cogged quadrant (M5).
The rotatin plate (M9) the cogged ring (M8).
The rotating gearbox (M6).
A control box (E2) connected by means of a multi conductor cable is used for tilting and
rotation movement remote control.

8695 6642 / CC - DESCRIPTION
POSIMATIC PS03 C-9
b) The plate (M9)
The work table or plate (M9) made of heavy plate provides easy attachment of parts to be
welded.
Grooves are provided to accommodate bolts in such a maner that bolts cannot be
accidently remove from the slots.
The central hole Ø40 is extended by a tube that runs through the tilting frame (M2). It allows
the gas supply for welding applications for example.
Dimensions of grooves

C - DESCRIPTION 8695 6642 / C
C-10 POSIMATIC PS03
c) Rotation components
E5
Motor
M6
Gearbox
M7
Drive gear
M8
Cogged ring
A wheel and worm reduction gear (E5-M6) transmits the rotation movement to the cogged
ring (M8) through the drive gear (M7).
Speed control is made via a potentiometer fixed on the pushbutton box. A graduated dial
shows speed setting.

8695 6642 / CC - DESCRIPTION
POSIMATIC PS03 C-11
d) Tilting components
E4
Motor
M2
Tilting frame
M3
Gearbox
M4
Drive gear
M5
Cogged quadrant
M12
Trunnions
A wheel and worm reduction gear (E4-M3) transmits the rotation movement to the cogged
quadrant (M5) through the drive gear (M4).
The box (M2) is hinged on two horizontal trunnions (M12) mounted in bushes housed in
the frame (M1) and accommodates the fixed part of the positioning ring (M8).

C - DESCRIPTION 8695 6642 / C
C-12 POSIMATIC PS03
e) Welding ground connection
M8
Cogged ring
M10
Welding ground connection
POSIMATIC PS03 is fitted with two ground connectors (M10). They are made up of an
assembly with two brushes pushed by springs that rub against the cogged ring (M8).
The capacity of this welding ground connection (500A for a 100% duty factor) is such that
it enables nearly all welding processes to be used, except that under conducting flux which
requires higher current.
In order to avoid overheating of the ground connection, it is advised that welding cables be
connected with a section compatible of course with the current conveyed and the duty factor.
This ground connection must be made to avoid deteriorating the ball bearings of the
positioner.

8695 6642 / CC - DESCRIPTION
POSIMATIC PS03 C-13
f) Safety systems
E7
Tilting limit switch
Two limit switches (E7) switch off motor power supply when the mobile sub-assembly reaches
the extreme position (0° and 135°).
M11
Toothing protective
A toothing protective (M11) keeps the operator safe by eliminating the risks from the
rotating mechanism (M8 and M7) .

8695 6642 / C
D-14 POSIMATIC PS03
D - ASSEMBLY - INSTALLATION
1 - HANDLING THE POSIMATIC
Sling the POSIMATIC in its wooden packaging as indicated in the drawing.
Unpack the POSIMATIC from its delivery packaging.
Sling the POSIMATIC, always using the slinging eyes which are provided for moving.
Operator protection :
Helmet - Gloves -
Safety shoes

8695 6642 / CD - ASSEMBLY - INSTALLATION
POSIMATIC PS03 D-15
2 - PUTTING IN PLACE
The positioner must be placed on a plane floor and strong enough.
Wedge the feet if necessary.
Ensure that the equipment's working cannot be jammed by tools and/or objects left near moving parts, or by
rotating pieces which could hit fixed parts (ground, stands, posts, workshop frames, etc.).
Imperative: an operator corridor must be clear over a minimum width of 800 mm according to safety standard NF
EN 547-1 -3.
3 - FIXING THE POSIMATIC
This machine must imperatively be anchored to the floor with four anchoring points in a 20 Mpa (350 kg/m³) single
continuous concrete screed with metal reinforcement, completed since at least 21 days (standard BAEL 91).
EQUIPMENT RECOMMENDED FOR FASTENING POSIMATIC:
Brand
Type chevilles
Référence
Ø de perçage (mm)
Charge admissible (daN)
SPIT
Metal
050590 FIX 10/25
Ø 10
345 à/to/bis 560
Chemical
051510 CAPSULE
MAXIMA M10
050960 TIGES
MAXIMA M10X130
Ø 12
700
4 - ELECTRICAL CONNECTIONS
The POSIMATIC is connected electrically to the network by means of the five-metre cable located at the rear of the
supply cabinet.
The cable, which has four conductors, is to be connected to a standardised 3 x 400 V / 50-60Hz system with
equipotential bonding.
VERY IMPORTANT
For compliance with European safety standards, the connection to the electricity supply is to be made via a wall-
mounted cabinet with an individual protective sectioning switch with rating appropriate for the mains voltage and
the consumption by the equipment
The protective sectioning switch must offer breaking capacity of 100KA.
We market cabinets that meet the criteria set out.
ARRANGEMENT OF CABLES AND FLEXIBLE HOSES
The customer must provide a means to support and protect cables and flexible hoses from mechanical, chemical or
thermal damage, right from their point of origin.

D - ASSEMBLY - INSTALLATION 8695 6642 / C
D-16 POSIMATIC PS03
EXTERNAL CONNECTION FOR THE DIFFERENT OPTIONS
AUTO CONTROL
Emergency stop or external safety
Variable speed in service
External POSIMATIC startup
Pulse control
To select the Auto control of POSIMATIC
Hold control
OPTIONAL ± 10V SETPOINT
Remove the two shunts
Connect the external ± 10v setpoint to terminals 24 and
23
- to terminal 23
- to terminal 24
To select an operating direction in the automatic mode
depending on the installed options, connect the
terminals:
- 148 and 44 for right - hand rotation
- 148 and 43 for left - hand rotation
- 148 and 53 for horizontal tilting
- 148 et 54 for vertical tilting