Lincoln Electric K3589-1 User manual

IM10521Jan-19 ©Lincoln Global Inc. The graphics may not exactly reflect the latest design.
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ITEM PART NO. DESCRIPTION QTY.
L17286 SIDE RAIL 1
T8833-86 3/8-16 X 1.25" HEX HEAD CAP SCREW 2
CF000067 3/8-16 HEX NUT 2
S9262-120 3/8" PLAIN WASHER 4
E106A-16 3/8" LOCK WASHER 2
L17287 SIDE RAIL 1
T8833-86 3/8-16 X 1.25" HEX HEAD CAP SCREW 2
CF000067 3/8-16 HEX NUT 2
S9262-120 3/8" PLAIN WASHER 4
E106A-16 3/8" LOCK WASHER 2
L17288 FRONT CROSSMEMBER 1
S24739-43 5/16-18 X .75" HEX HEAD CAP SCREW 4
CF000029 5/16-18 HEX NUT 4
S9262-121 5/16" PLAIN WASHER 4
E106A-14 5/16" LOCK WASHER 4
L17289 REAR CROSSMEMBER 1
S24739-43 5/16-18 X .75" HEX HEAD CAP SCREW 4
CF000029 5/16-18 HEX NUT 4
S9262-121 5/16" PLAIN WASHER 4
E106A-14 5/16" LOCK WASHER 4
5 M26317 AXLE SHAFT 1
M26562-1 CASTER WHEEL 2
T8833-86 3/8-16 X 1.25" HEX HEAD CAP SCREW 8
CF000067 3/8-16 HEX NUT 8
S9262-120 3/8" PLAIN WASHER 16
E106A-16 3/8" LOCK WASHER 8
S32770 PNEUMATIC WHEEL 2
S32843 E-CLIP 2
S9262-24 1" PLAIN WASHER 2
G9190 HANDLE ASSEMBLY 1
S24739-43 5/16-18 X .75" HEX HEAD CAP SCREW 4
CF000029 5/16-18 HEX NUT 4
S9262-121 5/16" PLAIN WASHER 4
E106A-14 5/16" LOCK WASHER 4
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K3589-1 -RANGER FACTORY UNDERCARRIAGE
REQUIRED TOOLS
9/16” Wrench and Socket
1/2” Wrench and Socket
Ratchet
TORX T-30 Bit or Driver
Grease Gun
Hammer or Mallet
Crane or Hoist
PARTS INCLUDED
FALLING EQUIPMENT can cause
injury.
• Lift only with equipment of adequate lifting
capacity.
• Be sure machine is stable when lifting.
WARNING
MOVING PARTS can injure.
• Stop engine before installation.
• Assemble on level ground.
•Push only from the front using the
Undercarriage handle.
• Wear safety glasses in work area at all
times.
CAUTION

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INSTALLATION OF THE UNDERCARRIAGE
Step 1: Front Wheels
a. Using a 9/16” wrench and socket, assemble the
caster wheels to the front crossmember (L17288).
Use (8) 3/8-16 x 1.25” hex head cap screw, (8) 3/8-
16 hex nuts, (8) 3/8” plain washers, and (8) 3/8”
lock washers. Torque 3/8-16 bolts to 15 ft-lbs.
Step 2: Front Crossmember
a. Loosely install the front cross member (L17288) to
the two side rails (L17286 & L17287). Use (4) 5/16-
18 x 1.00 hex head cap screw, (4) 5/16-18 hex
nuts, (4) 5/16” plain washers, and (4) 5/16” lock
washers. Leave bolted connections finger tight.

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Rear Crossmember
a. Using a 1/2” wrench and socket, install the rear
crossmember (L17289) to the two side rails
(L17286 & L17287). Use (4) 5/16-18 x 1.00 hex
head cap screw, (4) 5/16-18 hex nuts, (4) 5/16”
plain washers, and (4) 5/16” lock washers. Tighten
all bolts on front and rear crossmember now.
Torque 5/16-18 bolts to 8 ft-lbs.
Step 4: Axle and Back Wheels
a. Slide axle shaft (M26317) through the side rails
holes.
b. Push a wheel onto each end of the axle shaft with
the longer hub oriented toward the side rail, and the
air valve hub side facing out.
c. Place a 1” washer on each axle end and then
attach an E-Clip to each end of the axle shaft to
hold the wheels in place.
d. Grease each wheel hub with grease gun.
Step 3:

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Step 5: Bolting Machine to Undercarriage
a. Place the machine on the undercarriage with crane
or hoist, aligning the (4) holes on the bottom of the
machine with the (4) holes on the cart. The side
doors will need to be removed to see the front (2)
holes on the machine.
b. Using a 9/16” wrench and socket, assemble the
undercarriage to the machine using the (2) holes on
each side rail. Use (4) 3/8-16 x 1.25” hex head cap
screw, (4) 3/8-16 hex nuts, (8) 3/8” plain washers,
and (4) 3/8” lock washers. Torque 3/8-16 bolts to
15 ft-lbs.

Step 6: Installing the Handle
a. Remove (2) ¼-20 x .50” pan head screws using a T30 bit
from the front left and front right sides of the welder. Keep
these screws for Step 6 c.
b. Using a 1/2” wrench and socket, install the handle
assembly (G9190) to the two side rails (L17286 & L17287).
Use (4) 5/16-18 x 1.00” hex head cap screw, (4) 5/16-18
Hex nuts, (4) 5/16” plain washers, and (4) 5/16” Lock
washers inserted into the bottom two holes. Leave loose
until after step 6 c.
c. Insert the (2) ¼-20 x .50” pan head screws (from Step 6 a.),
using a T30 bit, through the remaining ¼” hole on each
side of the undercarriage handle mount. Torque¼-20 pan
head screws to 50 in-lbs and 5/16-18 bolts to 8 ft-lbs.
Step 6 a.
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