Lincoln Electric K2391-1 User manual

Description
Output Input
Power REAM™
Robotic Torch Maintenance Center
Maintain high quality and productivity in your MIG robotic welding cell with the
Power REAM from Lincoln Electric. This automatic nozzle cleaning station removes
and reduces spatter accumulation for improved performance. The Power REAM
clamps the torch nozzle firmly in place while a constant torque air-motor drives a
high-speed reamer, cutting away spatter from the nozzle, contact tip, and gas
diffuser. A vortex action anti-spatter sprayer provides a radial spray pattern to
uniformly coat the inside of the nozzle for superior protection against weld spatter
buildup.
Publication E10.110 11/04
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Processes
Reamer Sprayer Wire Clipper
Advantage Lincoln
Recommended General Options
Power Ream Robot Cable, Remote Power Ream Reservoir Kit,
Reaming Bit, Anti-Spatter Fluid, Power Ream Utility Stand
Order
K2391-1 Power REAM
Base Unit Includes
• Reaming Station (5/8” reamer bit included)
• Spray System
• Wire Cutter
• 20 ft. (6.0m) Input Cable
TECHNICAL SPECIFICATIONS
AUTOMATED SOLUTIONS
REAMER
SPRAYER
24
VDC
Pressure
• The Power REAM delivers features unmatched in current competitive
models. The design of the Power REAM offers a simple pushbutton
“No Error” programming technique, with the added advantage of
interactive process monitoring.
• The Power REAM is the only reamer to offer an automatic retry
feature. It detects when excessive spatter builds up, preventing the
reamer from fully extending into the nozzle. When this occurs, the
reamer retracts and automatically retries.
• Diamond-shaped clamp design provides a positive, self-centering
grip on all nozzle sizes.
• Input and output signals are easily configured, allowing easy
integration for all makes and models of robot systems.
• Maintenance features such as on-board diagnostic indicator lights
and error codes allow trouble-free setup, fast maintenance, and easy
replacement of standard components.
• One year warranty on parts and labor.
• Standard integrated wire clipper provides consistent wire stickout
and removes the ball end of the welding wire to provide superior arc
starting performance for .030”- 1/16” (0.8-1.6mm) solid wires.
Input Air Dimensions
Product Product Pressure and H x W x D Net Weight
Name Number Input Power Flow Rated Output Input Current inches (mm) lbs (kg)
with reservoir attached
Power REAM K2391-1 24V DC 80 PSI 1100 rpm, 0.65 HP 0.50A DC 24.9 x 8.9 x 13.2 62
15 SCFM (633 x 228 x 337) (28)
without reservoir
19.5 x 8.9 x 13.2
(495 x 228 x 337)
CUTTER

WIRING
1. OV DC (WHT)
2. +24V DC (RED)
3. Complete (GRN)
4. Start (ORG)
5. Spray (BLK)
6. Error (BLU)
Power REAM
[2]
A CLOSER LOOK
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PERFORMANCE
• Powerful constant torque drive system provides non-stall capability.
The motor travels with the reaming bit, a design feature that aids
reliability and extends motor service life, up to 2.4 million cycles.
• Reaming bits are precision manufactured from tool steel with
titanium nitride coating.
• Dry-run feature helps prevent accidental damage to the unit.
• Synchronous timing belt does not allow slippage, avoiding excessive
belt wear.
• Wire cutter jaws designed for up to 90,000 cycles.
• One-year warranty on parts and labor.
KEY CONTROLS
1 Fail-safe reset pushbutton overrides the
microcontroller’s commands to the cylinders
and sends them back to their home position.
2 Diagnostic LEDs are visible to an operator
and provide an indication of the position of
the air cylinders. If an error occurs, corre-
sponding flash error codes make trou-
bleshooting much easier.
3 “No Error” programming: The setup push-
button is used to sequence the reamer sole-
noids for easy programming of the correct
position the very first time. Subsequent
pressing of the button will raise the reaming
head (without spinning the ream bit), then
grip and release the nozzle.
4 Easy configuration of sinking vs. sourcing
inputs and outputs. No need to open the
case to set internal dip-switches during
installation!
-Error signal feedback to the robot: If an
error occurs in the process, then the
Power REAM returns to its home
position and sends an error signal to
the robot.
Setup Sequencer
Press to Clamp
Hold to Raise
1
3
2
QUALITY AND RELIABILITY
4
RESET
Clamp Open
Closed
Lift Top
Bottom
For flashing diagnostic codes,
refer to operator manual.
The Power REAM controls the entire reaming process with its internal
microcontroller. Every aspect of the reaming cycle is commanded,
monitored and checked by the controller. The feedback signal to the
robot is a true “complete” signal indicating that the entire sequence has
been executed without error.

Power REAM
[3]
RECOMMENDED OPTIONS
GENERAL OPTIONS
Power Ream Robot Cable
20 feet (6.0m) replacement control cable.
Reamer side has a thread on connector.
Controller side has stripped wires for
connection to a terminal strip.
Order K2433-1
Remote Power Ream Reservoir Kit
Includes mounting bracket and fittings to
remount the anti-spatter spray reservoir
from the top of the reamer to another
location within the robotic cell.
Order K2434-1
Reaming Bit 1/2" (12mm)
Spatter reaming bit for a 1/2" I.D.
gun nozzle.
Order KP2435-1
Reaming Bit, 5/8" (15.5mm)
Spatter reaming bit for a 5/8" (15.5mm)
I.D. gun nozzle.
Order KP2435-3
Reaming Bit, 3/4" (19mm)
Spatter reaming bit for a 3/4" (19mm)
I.D. gun nozzle.
Order KP2435-5
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Anti Spatter Fluid
1 Gallon
Order KP2457-1
Power Ream Utility Stand
Lifts Power Ream to convenient
work height.
Order L10412-51

POWER REAM K2391-1
RECOMMENDED GENERAL OPTIONS
Power Ream Robot Cable, 20 ft. (6.1m) K2433-1
Remote Power Ream Reservoir Kit K2434-1
Reaming Bit, 1/2" (12mm), w/ Washer KP2435-1
Reaming Bit, 5/8" (15.5mm), w/ Washer KP2435-3
Reaming Bit, 3/4" (19mm), w/ Washer KP2435-5
Anti Spatter Fluid, 1 Gallon KP2457-1
Power Ream Utility Stand L10412-51
TOTAL:
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
POWER REAM ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our
customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based
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Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.