Tregaskiss TOUGH GUN TT4E User manual

Ethernet Equipped Robotic Nozzle
Cleaning Station, MIG(GMAW)Welding
Peripheral
Tregaskiss.com/TechnicalSupport
1-855-MIGWELD (644-9353) (US&Canada)
[phone] (International)
September 2021 OM-TT4E-1.0
TOUGH GUN®
TT4E Reamer
OWNER'S MANUAL

ThankYouforChoosingTregaskiss
ThankyouforselectingaTregaskissproduct.Beforeinstalling,comparetheequipmentreceivedagainsttheinvoicetoverifythatthe
shipmentiscompleteandundamaged.Itistheresponsibilityofthepurchasertofileallclaimsofdamageorlossthatmayhave
occurredduringtransitwiththecarrier.

Theowner’smanualcontainsgeneralinformation,instructionsandmaintenancetohelpbettermaintainyourMIGgunorperipheral.
Pleaseread,understandandfollowallsafetyprecautions.

Whileeveryprecautionhasbeentakentoassuretheaccuracyofthisowner’smanual,Tregaskissassumesnoresponsibilityforerrors
oromissions.Tregaskissassumesnoliabilityfordamagesresultingfromtheuseofinformationcontainedherein.Theinformation
presentedinthisowner’smanualisaccuratetothebestofourknowledgeatthetimeofprinting.PleasereferenceTregaskiss.comfor
updatedmaterial.

Forcustomersupportandspecialapplications,pleasecalltheTregaskissCustomerServiceDepartmentat1-855-MIGWELD(644-
9353)(US&Canada)or[phone](International),fax1-519-737-1530,oremailat[email protected].OurtrainedCustomer
ServiceTeamisavailablebetween8:00a.m.and5:30p.m.EST,andwillansweryourproductapplicationorrepairquestions.

TregaskissmanufacturespremiumroboticMIG(GMAW)weldingguns,peripheralsandconsumables.Formoreinformationonother
premiumTregaskissproducts,contactyourlocalTregaskissdistributororvisitusonthewebatTregaskiss.com.
Subject to Change – The information presented in this manual is accurate to the best of our knowledge at the time of
printing. Please visit Tregaskiss.com for the most up-to-date information.
Additional Material– For additional support materials such as spec sheets, troubleshooting information, how-to
guides and videos, animations, online configurators and much more, please visit Tregaskiss.com.
Scan this QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport

TABLE OF CONTENTS
SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING 1
1-1SymbolUsage 1
1-2ArcWeldingHazards 1
1-3CaliforniaProposition65Warnings 3
1-4PrincipalSafetyStandards 3
1-5EMFInformation 3
SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION 4
2-1Symbolesutilisés 4
2-2Dangersrelatifsausoudageàl'arc 4
2-3Propositioncalifornienne65avertissements 6
2-4Principalesnormesdesécurité 6
2-5InformationsrelativesauxCEM 6
SECTION 3 — PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR 7
3-1Usodesímbolos 7
3-2Peligrosensoldaduradearco 7
3-3AdvertenciasdelaProposición65delestadodeCalifornia 9
3-4Estándaresprincipalesdeseguridad 9
3-5Informaciónsobreloscamposelectromagnéticos(EMF) 9
SECTION 4 — PRODUCT WARRANTY 10
4-1ProductWarranty 10
SECTION 5 — SPECIFICATIONS 11
5-1SystemComponents 11
SECTION 6 — INSTALLATION 12
6-1InstallingtheReamer 12
6-2InstallingtheWireCutter 14
6-3InstallingNozzleDetect 15
SECTION 7 — SETUP 16
7-1AirMotorLubricator 16
7-2AccessingElectricalandPneumaticControls 16
7-3WiringInterfaceConnections 17
7-4EthernetModuleSpecifications 18
7-5SettingUpV-Block 19
7-6SettingUpNozzleHeightsforCutterBladeInsertion 20
OM-TT4E-1.0 iii

7-7SettingUpNozzleDetect 21
7-8SettingtheIPAddress 23
7-9DataMap 26
SECTION 8 — OPERATION 28
8-1UnderstandingL.E.D.IndicatorsontheEthernetModule 28
8-2ProgramLogicChart 29
8-3ProgrammingEventsSequence 31
8-4ManualOperation 32
8-5OperationthroughtheHMI 33
8-6AdjustingFlowControlValves 36
SECTION 9 — MAINTENANCE 37
9-1ReplacingtheSpindleLimitSwitch 37
9-2ReplacingtheClampLimitSwitch 38
9-3ReplacingtheAirMotor 39
9-4ReplacingtheDriveBelt 39
9-5ReplacingtheSolenoidValves 40
9-6ReplacingtheEthernetModule 41
9-7RemovingtheSprayContainmentUnit 42
9-8ReplacingtheCutterBlade 43
9-9RemovingtheAnti-SpatterFluidReservoir 44
9-10ScheduledMaintenance 46
9-11ProgramUpdating 47
SECTION 10 — TECHNICAL DATA 49
10-1PneumaticDiagrams 49
10-2ElectricalSchematic 50
SECTION 10 — PARTS LIST 51
SECTION 11 — TROUBLESHOOTING 53
11-1TOUGHGUNTT4EReamer-Network 53
11-2TOUGHGUNTT4EReamer-Mechanical 53
11-3Lubricator 54
11-4SprayContainmentUnit 54
11-5Anti-SpatterFluidReservoir 55
11-6Filter/Regulator 55
11-7NozzleDetect 56
11-8Software 57
iv OM-TT4E-1.0

NOTES 58
ADDITIONAL SUPPORT MATERIALS 59
OM-TT4E-1.0 v

Protect yourself and others from injury – read, follow,
and save these important safety precautions and
operating instructions.
1-1 Symbol Usage
DANGER! – Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or
explained in the text.
NOTICE–Indicatesstatementsnotrelatedtopersonalinjury.
–Indicatesspecialinstructions.

ThisgroupofsymbolsmeansWarning!WatchOut!,
ELECTRICSHOCK,MOVINGPARTS,andHOTPARTShazards.
TOUGH GUN® TT4 Reamer safety label definitions:
Warning!CUT&CRUSHKeephandsclearofall
movingparts.
Warning!ROTATINGCUTTERKeepshandsclear.
Disconnectpowerbeforeservicing.
Warning!AUTOMATICSTARTEquipmentstarts
automatically.Disconnectpowerbeforeservicing
oropeningaccessdoor.
DISCONNECTPOWERbeforeservicing.
CONSULTYOURSERVICEMANUALbefore
servicing.

Consultsymbolsandrelatedinstructionsbelowfornecessary
actionstoavoidthehazards.
1-2 Arc Welding Hazards
Thesymbolsshownbelowareusedthroughoutthis
manualtocallattentiontoandidentifypossiblehazards.
Whenyouseethesymbol,watchout,andfollowthe
relatedinstructionstoavoidthehazard.Thesafetyinformation
givenbelowisonlyasummaryofthemorecompletesafety
informationfoundinsection1-4PrincipalSafetyStandardson
page3.ReadandfollowallSafetyStandards.
Onlyqualifiedpersonsshouldinstall,operate,maintain,
andrepairthisequipment.Aqualifiedpersonisdefined
asonewho,bypossessionofarecognizeddegree,
certificate,orprofessionalstanding,orwhobyextensive
knowledge,trainingandexperience,hassuccessfully
demonstratedabilitytosolveorresolveproblemsrelatingtothe
subjectmatter,thework,ortheprojectandhasreceivedsafety
trainingtorecognizeandavoidthehazardsinvolved.
Duringoperation,keepeverybody,especiallychildren,
away.


ELECTRIC SHOCK can kill.
lAlwaysweardryinsulatinggloves.
lInsulateyourselffromworkandground.
lDonottouchliveelectrodeorelectricalparts.
lTurnoffweldingpowersourcebeforechangingcontacttipor
gunparts.
lKeepallcoversandhandlesecurelyinplace.

MOVING PARTS can injure.
lKeepawayfrommovingparts.
lKeepawayfrompinchpointssuchasdrive
rolls.

NOISE can damage hearing.
Noisefromsomeprocessesorequipmentcan
damagehearing.
lCheckfornoiselevellimitsexceedingthose
specifiedbyOSHA.
lUseapprovedearplugsorearmuffsifnoiselevelishigh.
lWarnothersnearbyaboutnoisehazard.

SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING
1 OM-TT4E-1.0

READ INSTRUCTIONS.
lReadandfollowalllabelsandtheOwner's
Manualcarefullybeforeinstalling,operating,
orservicingunit.Readthesafetyinformation
atthebeginningoftheManualandineachsection.
lUseonlygenuinereplacementpartsfromthemanufacturer.
lPerforminstallation,maintenance,andserviceaccordingto
theOwner'sManuals,industrystandards,andnational,state,
andlocalcodes.
OM-TT4E-1.0 2

1-3 California Proposition 65 Warnings
WARNING:Thisproductcanexposeyoutochemicals
includinglead,whichareknowntothestateofCaliforniato
causecancerandbirthdefectsorotherreproductiveharm.
Formoreinformation,gotowww.P65Warnings.ca.gov.
1-4 Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1
fromGlobalEngineeringDocuments.Website:www.global.ihs.com.
Safe Practices for Welding and Cutting Containers that have Held
Combustibles,AmericanWeldingSocietyStandardAWSA6.0from
GlobalEngineeringDocuments.Website:www.global.ihs.com.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.organd
www.sparky.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177
SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:
www.osha.gov.

SR72020–02

1-5 EMF Information
Electriccurrentflowingthroughanyconductorcauseslocalized
electricandmagneticfields(EMF).Thecurrentfromarcwelding
(andalliedprocessesincludingspotwelding,gouging,plasmaarc
cutting,andinductionheatingoperations)createsanEMFfield
aroundtheweldingcircuit.EMFfieldsmayinterferewithsome
medicalimplants,e.g.Pacemakers.Protectivemeasuresfor
personswearingmedicalimplantshavetobetaken.Forexample,
restrictaccessforpassersbyorconductindividualriskassessment
forwelders.Allweldersshouldusethefollowingproceduresin
ordertominimizeexposuretoEMFfieldsfromtheweldingcircuit:
1. Keepcablesclosetogetherbytwistingortapingthem,orusing
acablecover.
2. Donotplaceyourbodybetweenweldingcables.Arrange
cablestoonesideandawayfromtheoperator.
3. Donotcoilordrapecablesaroundyourbody.
4. Keepheadandtrunkasfarawayfromtheequipmentinthe
weldingcircuitaspossible.
5. Connectworkclamptoworkpieceasclosetotheweldas
possible.
6. Donotworknextto,sitorleanontheweldingpowersource.
7. Donotweldwhilecarryingtheweldingpowersourcewire
feeder.
About Implanted Medical Devices:
ImplantedMedicalDevicewearersshouldconsulttheirdoctorand
thedevicemanufacturerbeforeperformingorgoingneararc
welding,spotwelding,gouging,plasmaarccutting,orinduction
heatingoperations.Ifclearedbyyourdoctor,thenfollowingthe
aboveproceduresisrecommended.
3 OM-TT4E-1.0

Pour écarter les risques de blessure pour vous-même
et pour autrui — lire, appliquer et ranger en lieu sûr
ces consignes relatives aux précautions de sécurité et
au mode opératoire.
2-1 Symboles utilisés
DANGER! – Indique une situation dangereuse qui si
on l’évite pas peut donner la mort ou des blessures
graves. Les dangers possibles sont montrés par les
symboles joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peutdonner la mort ou des blessures graves. Les
dangers possiblessont montrés par les symboles
joints ou sont expliquésdans le texte.
AVIS – Indique des déclarations pas en relation avec des blessures
personnelles.
–Indique des instructions spécifiques.
CegroupedesymbolesveutdireAvertissement!Attention!,
DANGERDECHOCELECTRIQUE,PIECESENMOUVEMENT,et
PIECESCHAUDES.
Définitions des étiquettes de sécurité de l'alésoir TOUGH
GUN® TT4:
Avertissement!COUPERETÉCRASERGardezles
mainsàl'écartdetouteslespiècesmobiles.
Avertissement!COUPEROTATIVEGardelesmains
dégagées.Débranchezl'alimentationavant
l'entretien.
Avertissement!DÉMARRAGEAUTOMATIQUE
L'équipementdémarreautomatiquement.
Débranchezl'alimentationavantd'effectuer
l'entretienoud'ouvrirlaported'accès.
DÉBRANCHEZL'ALIMENTATIONavantl'entretien.
CONSULTEZVOTREMANUELD'ENTRETIENavant
l'entretien.

Reportez-vousauxsymbolesetauxdirectivescidessousafinde
connaîtrelesmesuresàprendrepourévitertoutdanger.
2-2 Dangers relatifs au soudage à l'arc
Lessymbolesprésentésci-aprèssontutiliséstoutau
longduprésentmanuelpourattirervotreattentionet
identifierlesrisquesdedanger.Lorsquevousvoyezun
symbole,soyezvigilantetsuivezlesdirectivesmentionnéesafin
d'évitertoutdanger.Lesonsignesdesécuritéprésentéesci-après
nefontquerésumerlesinformationscontenuesdanslasection2-
4Principalesnormesdesécuritéonpage6.Veuillezlireet
respectertoutescesnormesdesécurité.
L'installation,l'utilisation,l'entretienetlesréparationsne
doiventêtreconfiésqu'àdespersonnesqualifiées.Une
personnequalifiéeestdéfiniecommecellequi,parla
possessiond'undiplômereconnu,d'uncertificatoud'unstatut
professionnel,ouqui,paruneconnaissance,uneformationetune
expérienceapprofondies,adémontréavecsuccèssacapacitéà
résoudrelesproblèmesliésàlatâche,letravailouleprojeteta
reçuuneformationensécuritéafindereconnaîtreetd'éviterles
risquesinhérents.
Aucoursdel'utilisation,tenirtoutepersonneàl'écartet
plusparticulièrementlesenfants.

UN CHOC ÉLECTRIQUE peut tuer.
lPortertoujoursdesgantssecsetisolants.
lS’isolerdelapièceetdelaterre.
lNejamaistoucheruneélectrodeoudespiècesélectriques
soustension.
lMettrelasoudeusehorstensionavantderemplacerunbec
contactoudespiècesdepistolet.
lS’assurerquetouslescouverclesetpoignéessont
fermementassujettis.

Les PIÈCES MOBILES peuvent causer des
blessures.
lNepass’approcherdesorganesmobiles.
lNepass’approcherdespointsdecoincement
telsquedesrouleauxdecommande.

OM-TT4E-1.0 4
SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION

Le BRUIT peut endommager l’ouie.
Lebruitdesprocessusetdeséquipementspeut
affecterl’ouïe.
lVérifiersilesniveauxdebruitexcèdentles
limitesspécifiéesparl’OSHA.
lUtiliserdesbouche-oreillesoudesserre-têteantibruit
approuvéssileniveaudebruitestélevé.
lAvertirlespersonnesàproximitéausujetdudangerinhérent
aubruit.
.

LIRE LES INSTRUCTIONS.
lLireetappliquerlesinstructionssurles
étiquettesetlemoded’emploiavant
l’installation,l’utilisationoul’entretiende
l’appareil.Lirelesinformationsdesécuritéaudébutdu
manueletdanschaquesection.
lN’utiliserquelespiècesderechangerecommandéesparle
constructeur.
lEffectuerl’installation,l’entretienettouteinterventionselon
lesmanuelsd’utilisateurs,lesnormesnationales,provinciales
etdel’industrie,ainsiquelescodesmunicipaux.
5 OM-TT4E-1.0