Lincoln F Series Owner's manual

- A5
- 54F
Form 403232July 2002
Page
Section
One Lincoln Way
St. Louis, MO 63120-1578
Phone [phone]
Fax [phone]
© Copyright 2002
Printed in USA
Web site:
www.lincolnindustrial.com
SPECIFICATIONS
Airmotor effective dia. in. 2.5
Air inlet 1/ NPTF
Material outlet 1/ NPTF
Ratio 50:1
Delivery output, cubic inches per minute 80
Delivery in cubic inches per cycle .35©
Minimum air pressure 30 p.s.i.
Maximum air pressure 150 p.s.i.
Max output pressure 7500 p.s.i.
Noise level @120 psig <85dBA
MODEL 82716
AIR OPERATED CHASSIS PUMP
SERIES F
OWNER/OPERATOR MANUAL
© Indicates change
DESCRIPTION
Model 82716 is an air operated chassis
pump designed to pump low and medi-
um viscosity materials (grease) from
drums and pails.
OWNER/OPERATOR
RESPONSIBILITY
It is the owners/operators responsibility
to properly use and maintain this equip-
ment.
The instructions and warnings con-
tained in this manual shall be read and
understood by the owner/operator prior
to operating this equipment.
If an owner/operator does not under-
stand English, the contents of this man-
ual shall be explained in the owners
operators native language to assure the
owner/operator comprehends.
It is the owners/operators responsibility
to maintain the legibility of all warning
and instruction labels.
The owner/operator shall retain this
manual for future reference to important
warnings, operating and maintenance
instructions.
SAFETY INFORMATION
Read and understand all warnings, cau-
tions and instruction before operating
this equipment. Extreme caution should
be used when operating this equipment
as personal injury and/ or property dam-
age can result from equipment misuse.
Adequate personal protection is recom-
mended to prevent splashing of materi-
al on the skin or in the eyes. ALWAYS
disconnect air coupler from pump when
the pump is not being used.

Page Number - 2 Form 403232
FAILURE TO HEED THE FOLLOWING WARNINGS INCLUDING MISUSE, OVER PRESSURIZING, MODIFYING PARTS,
USING INCOMPATIBLE CHEMICALS AND FLUIDS, OR USING WORN OR DAMAGED PARTS, MAY RESULT IN EQUIPMENT
DAMAGE AND/OR SERIOUS PERSONAL INJURY, FIRE, EXPLOSION, OR PROPERTY DAMAGE.
·Do not exceed the stated maximum working pressure of the pump, or of the lowest rated component in your system.
·Do not alter or modify any part of this equipment.
·Do not operate this equipment with combustible gas.
·Do not attempt to repair or disassemble the equipment while the system is pressurized.
·Make sure all grease connections are securely tightened before using this equipment.
·Always read and follow the grease manufacturers recommendations regarding grease compatibility, and the use of
protective clothing and equipment.
·Check all equipment regularly and repair or replace worn or damaged parts immediately.
·Never point the dispensing valve at any part of the body or at another person.
·Never try to stop or deflect material from dispensing valve or leading connection or component with your hand or body.
·Always check equipment for proper operation before each use, making sure safety devices are in place and operating
properly.
·Always follow the pressure relief procedure after shutting off the pump, when checking or servicing any part of the system,
and when installing, cleaning or changing any part of the system.
INSTALLATION
Typical drum and pail hookups are described as follows only
as a guide in selecting and installing a system.
Contact a Lincoln factory representative for assistance in de-
signing a system for a specific requirement.
This pump can develop 7500 PSI working pressure at
150 PSI maximum incoming air pressure. Be sure that all
system equipment and accessories are rated to with-
stand the maximum working pressure of this pump.
DO NOT exceed the maximum working pressure of the
lowest rated component in the system.
IMPORTANT: Accessory item whip hoses for dispensing
valve are rated 500 PSI. DO NOT exceed 90 PSI air
pressure to pump when using whip hoses.
TYPICAL SYSTEM HOOKUP
Determine the drum or pail system for your requirement.
Obtain an air line filter/regulator/lubricator to use with the
inlet air supply and the correct sized air and grease lines
hoses with any required reducers, connectors and accesso-
ries.
Clean/flush the supply lines, hoses, reducers, connectors
and accessories with mineral spirits or oil based solvent to
purge any contaminants such as dirt, moisture, or metal
shavings that could damage the pump or system
components. Blow dry with air.
The pump was tested in lightweight oil which was left in
to protect the pump from corrosion. Flushing the pump
before connecting it to the system might be desired to
prevent possible contamination of the grease you are
pumping.
To reduce the risk of injury from splashing or static
sparking when flushing the pump with solvents, always
hold a metal part of the dispensing valve firmly to the
side of a grounded metal pail and operate pump at
lowest possible fluid pressure.
Clean/flush the pump with mineral spirits or oil based sol-
vents if necessary.
Assemble the cleaned pump and supply line together with
any required accessory.
Mount the assembled pump to the drum or pail.
Connect the material output line/hose to the pump.
Connect the air regulator to the pump.
Make sure all connections are securely tightened.

Page Number - 3
Form 403232
ACCESSORIES
Filter/Regulator/Lubricator and Gauge.
Eyebolt Kit.
Follower Plate - 120 lb., 00 lb.
Drum Cover - 120 lb., 00 lb.
Drum Cover with Tie Rods.
1709 Hoist.
PRESSURE RELIEF PROCEDURE
Always perform this procedure when the pump is shut off
and before checking, servicing, installing, cleaning or
repairing any part of this system.
Perform the following procedure:
A. Disconnect the air supply to the pump.
B. Point the dispensing valve away from yourself and
others.
C. Open the dispensing valve into an appropriate container
until the pressure is relieved.
If the above procedure does not relieve the pressure, the
dispensing valve or hose may be restricted. To relieve the
pressure, very slowly loosen the hose end coupling. Then
loosen completely and clear the dispensing valve and/or
hose.
OPERATION
INSPECTION BEFORE USING PUMP
Prior to operation or maintenance a visual inspec-
tion shall be made. heck pump system for leaks,
worn or missing parts.
Any pump that appears to be damaged in any way,
is badly worn or operates abnormally shall be
removed from use until repairs are made. ontact a
factory authorized service center for repairs.
If overpressurizing of the equipment is believed to
have occurred, contact a factory authorized service
center for inspection of the pump.
Annual inspection by a factory authorized service
center is recommended.
To prevent personal injury, perform PRESSURE RELIEF
PROCEDURE before and after operating the pump.
To start pump, turn on the main air supply. Slowly open the
air regulator. Regulate air pressure from 20- 0 psig and
throttle to prime pump. Open the dispensing valve to allow
air to be purged from the system. Allow pump to cycle until
grease without air pockets flows from dispensing valve,
then close dispensing valve.
After pump is primed, adjust air pressure to achieve a
smooth flow of grease from the dispensing valve. Do not
allow pump to operate when out of material. Pump will
accelerate quickly and run too fast, resulting in costly
damage to the pump.
If the pump accelerates quickly or is running too fast, stop it
immediately. Check the grease supply and refill it if
necessary. Prime the pump to remove all air from the
system, or flush the pump and relieve pressure.
In a circulating system, the pump runs continuously and
slows down or speeds up as supply demands, until the air
supply is shut off.
In a direct supply system, with adequate air pressure
supplied to the motor, the pump starts when the gun or
dispensing valve is opened and stalls against pressure
when it is closed.
Use the air regulator to control pump speed and grease
pressure. Always use the lowest pressure required to
achieve the desired results. Higher pressures will cause
pump packings to wear prematurely.
MAINTENANCE
To prevent personal injury, perform PRESSURE
RELIEF PRO EDURE before and after operating
the pump and before any maintenance.
LUBRICATION
An air line filter/regulator/lubricator is recommended for use
with your Lincoln pump to remove harmful dirt and moisture
from your compressor air supply, and to provide automatic air
motor lubrication.
If an air line lubricator is not used, the following procedure
should be performed daily:
A. Disconnect air coupler from air fitting.
B. Fill air coupler with NO. 10 SAE motor oil and reconnect to
air fitting.
C. Operate pump to distribute lubricant.
To reduce the risk of injury from splashing or static
sparking when flushing the pump with solvents, always
hold a metal part of the dispensing valve firmly to the
side of a grounded metal pail and operate pump at
lowest possible fluid pressure.
MATERIAL RESTRICTION PREVENTION
Flush the system as required with a compatible sol-
vent to prevent material buildup when pumping ma-
terial that dries or hardens.
CORROSION PREVENTION
To prevent water or air corrosion, never leave the pump filled
with water or air. Flush the pump first with a compatible sol-
vent and then again with mineral spirits or oil based solvent.

Page Number - 4 Form 403232
DISASSEMBLY
To prevent personal injury, perform
PRESSURE RELIEF PROCEDURE
before and after operating the pump
and before performing any disas-
sembly or assembly.
NOTE
If complete disassembly is required,
order the repair kit and replace ALL
gaskets, 0-rings and packings.
A. Remove valve cap (11 70) and trip
rod pin (11 72).
B. Unscrew four nuts (51009) from tie
rods (1029 ) and remove trip rod
collar (11 71).
C. Unscrew trip sleeve (119 7) from
trip rod (90691) and lift air valve
casting (237563©) off of air
cylinder (610 1).
D. Remove packing nut (1190 ) and
packing cap (11905) from air valve
casting.
E. Remove four valve cover screws
(236868) and cover (236286).
F. Remove four toggle plate screws
(236869), toggle assembly (91331)
and trip shoe (11 75).
G. Remove four valve seat screws
(236870), springs (55138), valve
guide plate ( 5605) and valve
slide seat and gasket (83063).
H. Unscrew trip rod packing nut
(2 5 25) from air valve casting
and remove all packing parts.
I. Unscrew pump tube from outlet
body ( 0537).
J. Remove aircylinder (610 1) and air
passage tube (61502) from outlet
body.
K. Extend air motor piston rod (113 0)
out bottom of outlet body. Place
wrenches on air piston bolt (11329)
and on wrench flats of piston rod and
unscrew piston rod. Thread
piston rod through gland packing to
allow removal of pump tube.
© Indicates change

Page Number - 5
Form 403232
©
L. Unscrew gland packing nut (12333)
from outlet body and remove all
gland parts.
M. Remove priming tube (61275) from
bushing extension(61273).
N. Extend plunger rod (11723) out
bushing extension and unscrew
priming plunger (1172 ) to allow
removal of priming check parts and
plunger rod (11723).
0. Remove bushing extension (61273)
and unscrew plunger and bushing
assembly (9055 ) from pump tube.
Unscrew coupling nut (12211) from
coupling adapter (12210) to allow
removal of plunger and bushing
assembly intact, reducing the
chance of losing ball stop (57027)
and check ball (69102©).
ASSEMBLY
To assemble, perform DISASSEMBLY
procedures in reverse. Tighten fasten-
ers per stated torque specifications.
IMPORTANT: To prevent damage to air
piston packing and pump gland pack-
ing, and to help increase packing life,
lubricate air cylinder and air piston rod
before assembly. Thread piston rod
through gland packing when assem-
bling pump.
Before tightening four valve seat screws
(236870), align valve slide and seat
plate (83063), slide valve gasket
(38162) and air valve casting (237563©)
by placing a rod through the center hole.
Start all fasteners by hand to avoid
stripping threads when reassembling.
REPAIR
Repair is limited to replacement of list-
ed service parts. Special procedures
and tools are required. Contact Lincoln
Customer Service, One Lincoln Way, St.
Louis, MO 63120-1578, (31 ) 679- 200
for your nearest authorized service cen-
ter.
When ordering replacement parts, list:
part number, description, model num-
ber and series letter.
© Indicates change

Page Number - 6 Form 403232
TROUBLESHOOTING
If the following procedures do not
correct the problem, contact a factory
authorized service center. When
submitting equipment to be repaired,
be sure to state the nature of the
problem and indicate if a repair cost
estimate is required.
PROBLEMS
AIRMOTOR DOES NOT OPERATE.
·Check air supply to pump.
·Check for broken trip rod.
·Broken toggle or foreign object
lodged in priming tube. Check for
rust, worn or scored parts.
AIR SEEPAGE FROM AIR EXHAUST
WHILE PUMP IS NOT OPERATING
·Check valve slide (83063), seat and
gasket. Check trip rod packing
(236835) and gasket (33039) for cut
or damaged packing.
LOSS OF PRESSURE, VOLUME OR
CONTINUOUS OPERATION OF PUMP
WHEN NOT IN NORMAL USE.
·Remove and clean lower inlet
checks. Check for foreign material.
·Inspect sealing surfaces between
upper and lower inlet checks.
Replace if rough or pitted.
·Replace shovel rod if rough or
pitted. Replace shovel rod packing
(35073).
·Inspect lubricant supply line for
leaks or breaks.
LUBRICANT LEAKING FROM WEEP
HOLE IN OUTLET CASTING.
Replace 0-ring (3 572) and U-cup
(38165). Make sure gland nut (12333) is
tight.
EXCESSIVE AMOUNT OF AIR IN
LUBRICANT OR EXCESSIVE AMOUNT
OF LUBRICANT COMING FROM AIR
EXHAUST.
NOTE
Some lubricant exhausts with
air normally.
·Replace gland packing (3 180),
gland gasket (31050), 0-ring
(3 572) and-U-cup packing (38165).
©
©

Page Number - 7
Form 403232
TO LUBRICATE AIR VALVE MECHANISM
A. Disconnect air to pump.
B. Perform pressure relief procedure.
C. Remove four cover screws, cover plate and cover
plate gasket.
D. Remove air valve casting from the pump and
disassemble.
E. Clean or flush the air valve casting to remove any
chips or other foreign particles.
D. Before replacing toggle assembly, pack cavity with
grease using approximately 1-1/2 ounces of N.L.G.I.
No. 1 (light grade) water repellent grease.
F. Replace cover plate gasket, cover plate and cover
screws. Tighten to prevent air leaks.
G. Periodic inspection of parts at least once a year is
advised.
IMPORTANT
Start fasteners by hand to
avoid stripping threads when
reassembling.

Page Number - 8 Form 403232
LIMITED WARRANTY
Lincoln warrants that lubrication equipment, materials dispensing equipment and other related equipment manufactured
by it will be free from defects in material and workmanship during the one (1) year following the date of purchase. If equip-
ment proves to be defective during this warranty period, it will be repaired or replaced without charge, provided that factory
examination indicates the equipment to be defective. To obtain repair or replacement, it must be shipped, transportation
charges prepaid, with proof of date of purchase to a Lincoln authorized Warranty and Service Center within the one (1) year
following the date of purchase.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from
accident, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment
repaired or altered by anyone not authorized by Lincoln to repair or alter the equipment. This warranty applies only to
equipment installed and operated according to the recommendations of Lincoln or its authorized field personnel. No other
express warranty applies to lubrication equipment, materials dispensing equipment, and other related equipment manu-
factured by Lincoln.
ANY IMPLIED WARRANTIES applicable to lubrication equipment, materials dispensing equipment, and other related
equipment manufactured by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC-
ULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
In no event shall Lincoln be liable for incidental or consequential damages. The liability of Lincoln on any claim for loss or
damage arising out of the sale, resale, or use of lubrication equipment, materials dispensing equipment, and other
related equipment shall in no event exceed the purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
Part Qty Description Part Qty Description Part Qty Description
10294 4 Tie rod 30003% 1 Packing nutgasket 55138 4 Spring
11329 1 Air piston bolt 30011% 1 Valve cap gasket 56038% 2 Spring
11337 1 Air piston nut 31047%* 1 Checkseatgasket 57027 2 Ball stop
11340% 1 Air motorpiston rod 31048% 1 Connector gasket 61041* 1 Air cylinder
11349 1 Piston rod connector 31049 2 Bushing gasket 61273 1 Bushing extension
11470 1 Valve cap 31050% 1 Gland gasket 61321 1 Pump tube
11471 1 Trip rod collar 31054% 1 Pump tube gasket 61502 1 Air passage tube
11472% 1 Trip rod pin 33014% 2 Air cylindergasket 68531 1 Eye bolt
11475# 1 Trip shoe 33039% 1 Gasket 69102%* 4 Ball
11702%* 1 Check washer 34090# 1 Air piston packing 83063 1 Valve slide &seat
11721%* 1 Priming check 34110% 1 Plungerpacking 90544 1 Plunger & bushing assy
11722 1 Check stop 34158% 1 Cover gasket 90691# 1 Trip rod
11 723%*
1 Plunger rod 34180% 1 Gland packing 91331# 1 Toggle plate
11724%* 1 Priming plunger 34368% 2 0-ring 236286 1 Cover
11725%* 1 Priming check seat 34572% 1 0-ring 236615 1 Mufflercover
11726%* 1 Check seat 35073%* 1 Priming checkpacking 236616%# 1 Packing washer
11904 1 Packing nut 38162% 1 Slide valve gasket 236833 1 Muffler
11905 1 Packing cap 38165% 1 U-cup packing 236835%# 4 Trip rod packing
11947 1 Trip sleeve 40537 1 Outletbody 236868 6 Valve cover screw
12209 1 Coupling stud 45605 1 Valve guide plate 236869 4 Toggle plate screw
12210 1 Coupling adapter 48212 2 Air piston washer 236870 1 Valve seatbolt
12211 1 Coupling nut 48213 1 Gland pack’g washer 236975 1 Extension adapter
12333 1 Gland packing nut 48237 1 Plunger pack’g washer 237563 1 Airvalve casting
14940 1 Gland packing spacer 48268 1 Gland packing washer 239719 1 Priming tube
51009 4 Tie rod nut 245425 1 Trip rod packing nut
% Included in 83054 Pump RepairKit.
* Included in 83001 PowerPump Tube RepairKit.
# Recommended Service Part
©
©
© Indicates change