Lincoln Quicklub 223 User manual

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
LINCOLNGmbH • Postfach 1263• D-69183 Walldorf•Tel[phone] •Fax [phone]
Quicklub®
Pumps 223 (without) and 233 (with Data Logger)
Microprocessor Control Unit and Membrane Keypad
for Alternate Current VAC
6378b04
810-55466-1

Page 2 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.
©
2007 by
L
INCOLN GmbH
P
ostfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]
Fields of Application for Quicklub Progressive Central Lubrication Pumps
Industry - Machines Pump Type
Pump:
Reservoir:
Control:
Quicklub 223, 233
2 l - 2XL1), 2XLBO1)
4 l – 4XL2), 4XLBO1)
8 l – 8XL2), 8XLBO1)
15l - 15X, 15XN, 15XBF
1) Filling from the bottom
2) 4l, 8l – with lockable reservoir lid (Option)
Low-level control for all reservoir sizes
Integrated control unit with metering device
monitoring
See the respective model designation on the pump type plate e.g. P233-2XL-1K6-AC-2A6.15-MDF00
or P223-2XL-1K6-AC-2A6.15-MF00
Further information can be found in the following manuals:
Technical Description for „Diagnostic Software QuickData“ for pump 233 and QLS 431
Technical Description for progressive divider valves for grease and oil, model SSV, SSV M and SSV D
Installation Instructions
Parts Catalogue
Spare Parts Catalogue for pump 203
Spare Parts Catalogue for pump 223/233

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 3 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Table of Contents
Page
Fields of Application ....................................................... 2
Introduction ..................................................................... 4
Explanation of Symbols Used ............................................ 4
User’s Responsibility.......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety Instructions .......................................................... 5
Appropriate Use ................................................................ 5
Misuse................................................................................ 5
Exclusion of Liability .................................................... 5
Disposal ....................................................................... 5
Regulations of Prevention of Accidents ............................. 5
General Safety Instructions ............................................... 5
Installation ......................................................................... 6
Operation, Maintenance and Repair .................................. 5
Pump Models ................................................................... 6
Identification Code VAC .................................................. 7
Description ....................................................................... 8
QuickLub centralized lubrication pumps............................. 8
P223 without Datalogger ................................................... 8
Control p.c.b. MF00 ..................................................... 8
P233 with Datalogger ........................................................ 9
Control p.c.b. MDF00 ................................................... 9
Datalogger module ...................................................... 9
Control Unit ....................................................................... 9
Datamemory ................................................................ 9
Operating states ........................................................ 10
Mode of Operation ......................................................... 10
Pump elements with fixed lubrication output ................... 11
Pump element B7 with bypass check valve ............... 12
Check valve................................................................ 12
Arrangement of the pump elements ........................... 12
Pump Elements with adjustable output ........................... 13
Setting of adjustable pump elements ......................... 13
- Retrofit adjustment of min. lubricant output .............. 13
- Retrofit adjustment of max. lubricant output............. 14
Pressure Relief Valve ...................................................... 14
without grease return.................................................. 14
with grease return (optional) ...................................... 14
Return Line Connection ................................................... 15
Control p.c.b. with or without data memory ..................... 15
Pause time.................................................................. 16
Lubricating time ......................................................... 16
Monitoring time........................................................... 16
Membrane Key Pad.......................................................... 17
Operating display ............................................................ 17
Malfunction display .......................................................... 18
Monitoring relay ............................................................... 18
Reading of the data memory “QuickData” (only P233)..... 19
Low-level control for grease ............................................ 19
When the reservoir is filled.......................................... 19
When the reservoir is empty ...................................... 20
Page
Setting an Operation
Factory Settings................................................................ 20
Operator Keys .................................................................. 21
Display Mode ................................................................... 22
Programming Mode ......................................................... 24
Operating Mode ............................................................... 27
Maintenance, Repair and Tests
Maintenance .................................................................... 30
Pump filling...................................................................30
Repair
Pump .......................................................................... 31
Replace pump element............................................... 31
Control p.c.b. .............................................................. 31
Tests
Operational Test /
Triggering an additional operating cycle...................... 32
Check the pressure relief valve .................................. 32
Troubleshooting ............................................................. 33
Technical Data
Pump .......................................................................... 35
Pump elements .......................................................... 35
Pressure relief valve ................................................... 35
Torsion torques .......................................................... 35
Weight ........................................................................ 35
Electrical Data .................................................................. 36
Input ........................................................................... 36
Output ......................................................................... 36
EMC ........................................................................... 36
Motor .......................................................................... 36
Mode of Operation ...................................................... 36
Control p.c.b. .............................................................. 36
Time setting ................................................................ 36
Operation with bayonet plug ....................................... 36
Electrical connection VAC ................................................ 37
Dimensions ...................................................................... 38
Attaching boreholes of the 2l, 4l, and 8l pump ................. 43
Lincolon List of Lubricants ........................................... 44
Proven lubricants ............................................................. 44
Lubricant recommendation based on the
manufacturer’s data sheet ............................................... 45
Biodegradable lubricants ................................................. 46
Lubricants for the food & beverage industry .................... 46
Declaration by the Manufacturer .................................. 47

Page 4 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94 4273a00 6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation of the
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original parts made by Lincoln
GmbH.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
ÂProcedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operating personnel must be familiar with this Owner
Manual and the safety instructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses, if
not specified by Lincoln GmbH, is the user's responsibility.
Lincoln GmbH will gladly assist you with any questions per-
taining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants) must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
offers you full service in the form of advice, on-site installation
assistance, training, etc. We will be pleased to inform you
about our possibilities to support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 5 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Safety Instructions
Appropriate Use
Use the 223 and 233 pumps only for dispensing lubricants in
centralized lubrication systems. The pump is designed for
intermittent operation.
Misuse
Any use of the 223 and 233 pumps that is not expressly men-
tioned in this User Manual will be regarded as misuse.
If the 223 and 233 pumps are used or operated in a different
manner other than specified, any claim for warranty or liability
will be null and void.
6001a02
NOTE
If personal injury or material damage
occurs as a result of inappropriate opera-
tion, e.g. if the safety instructions are
ignored or resulting from an incorrect
installation of the 223 and 233 pumps, no
claims or legal actions may be taken
against Lincoln GmbH.
Exclusion of Liability
The manufacturer of the pumps 223 and 233 will not accept
any liability for damages:
caused by a lack of lubricant due to an irregular refilling of
the pump
caused by the use of contaminated lubricants
caused by the use of greases which are not or only condi-
tionally pumpable in centralized lubrication systems (see
page 44 ff)
caused by chemical or biological modifications of the
lubricant used
caused by inadequate disposal of used or contaminated
lubricants as well as of components that have been in
touch with lubricant
caused by unauthorized modification of the system com-
ponents
caused by the use of unapproved parts
caused by incorrect installation, electrical connection or
programming
caused by inappropriate reaction (e. g. also ignoring) to
malfunction indications
ignoring this User Manual
Disposal
Dispose of used or contaminated lubricants as well as of
parts that were in touch with lubricant according to the legal
regulations pertaining to environmental protection. Make sure
to observe the safety data sheets of the lubricants used.
Regulations for Prevention of Accidents
To prevent accidents, observe all city, state and federal
safety regulation of the country in which the product will
be used.
Avoid the operation with
unapproved parts.
insufficient or contaminated lubricants.
General Safety Instructions
Lincoln Quicklub centralized lubrication systems
- are designed state-of-the-art.
- can be assembled for safe operation.
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification must be sub-
ject to prior consultation with the manufacturer of the lu-
brication system.
Installation
Any safety equipment already fitted to the vehicle or the
machine:
- should not be modified or made ineffective;
- should only be removed for the purpose of fitting the
system;
- must be reinstalled after fitting the system.
Keep Quicklub centralized lubrication systems away from
sources of heat. Adhere to the operating temperature.
Use only original Lincoln spare parts (see Parts Catalog)
or parts approved by Lincoln.
Adhere to:
- the installation instructions of the vehicle or machine
manufacturer as regards all drilling and welding
procedures.
- the specified minimum distances between the boreholes
and the upper/lower rim of the frame or between two
boreholes.
6001a02
IMPORTANT
ÂRoute supply lines professionally.
ÂFirmly bolt together pressurized com-
ponents.
Dangers due to electric current
4273a00
CAUTION!
Pump 223/233 may be installed only by
qualified personnel. The connection
(N/L/PE) of the supply voltage must be
made according to VDE 0100 and VDE
0160. Install a protective and lock out de-
vice for isolating and disconnecting the
pump 223/233. Before beginning the
installation work, disconnect the elec-
trical supply.
WARNING!
Failure to observe the safety instructions, e. g. touching elec-
trically charged parts when the pump is opened, or improper
handling of the pump 223/233 may cause serious injury or
death. If the values specified in the Technical Data are ex-
ceeded, the device may overheat. It may damage the pump
223/233 and thus impair the electric safety.
Suitably pack defective printed circuit boards and return to
the factory (see page 31, paragraph „Control p.c.b.“).

Page 6 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Safety Instructions, continuation
Operation, Maintenance and Repair
1013A94
ATTENTION!
Risk of bursting if the reservoir is over-
filled! When filling the reservoir by means
of pumps with a large delivery volume
do not exceed the max. filling mark.
Afterwards switsching off the filling pump
lubricant will further runs after into the
reservoir.
CAUTION!
It is not allowed to use the pump in
potentially explosive fields.
Repair should only be performed by authorized and in-
structed personnel who are familiar with the instructions.
Lincoln Quicklub centralized lubrication systems
- must be operated only with installed pressure relief
valve.
- must be refilled in regular intervals with clean lubricant
recommended by the manufacturer without air entrap-
ments.
- operate automatically. However, a regular check (ac-
cording to the needed lubrication intervals) should be
made to ensure that lubricant is emerging from all lubri-
cation points.
Pump Models
1173a04
Fig. 1 Different models of pumps 223 (without) and 233 (with reading window)
Pumps 223 and 233 basically differ by the read-out function
((P223 without; P233 with). However, both pumps are avail-
able with all reservoir variants.
Reservoir sizes
2 l transparent plastic reservoir
4 l transparent plastic reservoir
8 l transparent plastic reservoir
15 l transparent plastic reservoir
1) Reservoirs available with or without detachable reservoir cover.
Electrical connection
All Pumps models may be equipped only with plugs for elec-
trical connection (without cable).
Control unit models 223, 233
Pumps 223, 233 can be used with integrated control pan-
els with monitoring of the metering device; pumps 233
additionally with data logger for the data transmission to
the Lincoln diagnostic software QuickData.
1) Refer to the designation on the pump type plate, e.g. P233 -
2XLBO- 1 K6 - 24 - 2A6.15- MDF00 (see also chapter “Identification
Code” page 7 and 8).
For the following features of distinction please see the identi-
fication code on pages 7:
type of control unit (if any)
design and number of pump elements
design and number of pressure relief valves
filling type
use of return line connections
size of reservoir

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 7 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Identification Code
Examples of model designations
P233 - 4 - X - L - 1 - K6 - AC - 3A - 6. - 15 - MCF00
P223 - 2 - X - L - BO 1 - K7 - AC - 3A - 6. - 15 MF00
P233 - 8 - X - L - BO 1 - K6 - AC - 3A - 6. - 15 - MDF00
6001a02
NOTE
Any pump combinations other than the follow-
ing standard pumps can be composed and
ordered in accordance with the valid model
identification code. P223 - 4 - X - L - BO - 1 - K6 - AC - 3A - 6. - 15 MF00
Basic pump model for grease
with 1-3 outlets and direct current motor
Reservoir design
2 = 2 l transparent plastic reservoir
4= 4 l transparent plastic reservoir
8= 8 l transparent plastic reservoir
15 = 15 l transparent plastic reservoir
X = Reservoir for grease
L = Low-level control
without designation = Standard reservoir (closed on the top)
BO = Filling from top (with reservoir cover)
Pump elements
1-3 = Number of the use elements
K 5 = Piston diameter = 5 mm
K 6 = Piston diameter = 6 mm
K 7 = Piston diameter = 7 mm
KR = Pump element, adjustable, Piston diameter = 7 mm
B7 = Piston diamete
r
= 7 mm
(
out
p
ut like K5
)
Connecting voltage
AC = 110-130 VAC ± 10%, 50-60 Hz ± 5% (with 24 VDC direct current motor)
Number of electric connecting possibilities (on pump housing only)
3A = 3 connections:
- power supply (only square-type plug) left, buttom
- external illuminated pushbutton and low level control (bayonet plug 7/5) left, top
- piston detector (bayonet plug 4/4) right, top
Type of connection 1)
6= Bayonet plug, 7/5-core, DIN 72585-1
1)
other types of connection on request possible
Connection outside the pump
00 = without socket-outlet, without cable
15 = bayonet socket with 10 m cable, 7/5-wire
Control p. c. b. s. 12V / 24 V
MF00 = with microprocessor control and membrane key pad
MDF00 = with microprocessor control, datalogger and membrane key pad

Page 8 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Description
4355b04
Fig. 2 Components of pump 223, 233
1 - Reservoir
2 - Pump element
3 - Pressure relief valve
4 - Filling nipple, system
emergency lubrication
possible
5 - Fillilng nipple, pump
6 - Adaptor for piston detec-
tor
7 - Display
8 - Momentary-contact
switch for indication or
setting of pause time
9 - Reading window for Datalog-
ger (only P233)
10 - Momentary-contact switch for
additional lubrication
11 - Membrane key pad
12 - Piston detector 1)
13 - Covering to the p.c.b.
14 - Adaptor for power supply
15 - Closure plug for the use of a
pump element
16 - Square-type plug
1) Piston detectors are not part of the pump. They must be or-
dered together with one of the lubricant metering devices
SSV …N or SSV D…N.
Quicklub centralized lubrication pumps
Are compact multi-line pumps consisting of the following
components:
- Housing with integrated motor
- Reservoir with stirring paddle and fixed paddle
- P223: Control printed circuit board (p.c.b.)
P233: Control p.c.b. with Data logger (data
memory)
- Pump element
- Accessories:
- Pressure relief valve
- Refilling unit
- Electrical connection parts
6001a02
NOTE
Pressure relief valve are not part of the
pump components and have to be or-
dered separately. Accessories for refilling
of the reservoir (see parts catalogue).
can drive up to 3 pump elements
operate according to operating cycles (pause and lubricat-
ing times)
can be equipped with a low-level control
can supply up to 100 lubrication points depending on the
line lengths
are designed for the automatic lubrication of the con-
nected lubrication points
are designed for the delivery of greases up to NLGI 2 at
temperatures from - 25° C to 70° C
During the lubricating time the pump dispenses lubricant to
the connected lubrication points via one or several metering
devices.
6288b04
Fig. 3 Control p.c.b. MF00 (P223)
P223 without data logger
Control p.c.b. MF00
The control unit is installed in the housing of the pump
behind the membrane keypad 11 (fig. 2) as an integrated
p.c.b. MF00.

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 9 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Description, continuation
P233 with data logger
6288a01
Fig. 4 Control p.c.b. MDF00 with built-on data logger
1 - Data logger
2 - IR interface
3 - Control p.c.b.
Control p.c.b. MDF00
The control unit is installed in the housing of the pump
behind the membrane keypad 11 (fig. 2) as an integrated
p.c.b. MDF00.
The data logger 1 (fig. 4) is fixed onto the p.c.b.
Control and monitoring system QuickData®
The control and monitoring system consists of:
- control p.c.b. MDF00 3 (fig. 4)
- control p.c.b. MF00 with mounted datalogger module
and integrated IR interface (fig. 5) wird zur Steuerplatine
MDF00 (fig. 4)
- built-on data logger module with IR interface 2 (fig. 4)
- membrane keypad with display 3 (fig. 2)
- IR interface module RS 232 (COM) for laptops, PDA
and Palm if the occasion arise
- Lincoln diagnostic software QuickData®
- monitored metering device model SSV with integrated
piston detector (comp. fig. 22)
4357a01 4365a01
Fig. 5 Data logger module and IR interface module (optional)
Data logger module
Pump 233 is equipped with a readable data memory (data
logger) QuickData®.
The data logger renders information regarding system
settings, events such as low-level indications, malfunc-
tions, lubricating times and operating cycles.
By means of the Lincoln diagnostic software QuickData®
the above-mentioned data can be read on a suitable lap-
top via an infrared interface (see User Manual “Diagnostic
Software QuickData®).
Control Unit
Control p.c.b.
The centralized lubrication system is monitored, i.e.
events such as malfunctions of the centralized lubrication
system, faults in the elapse of the lubricating time, low-
level indications, pause time, residual pause times of the
pump are displayed in the display window of the mem-
brane keypad.
Version P233 additionally transmits data into the data
logger.
Data memory
The following events are memorized in the EEPROM of the
datalogger MDF00 (P233). They can be read and analyzed
via the Lincoln diagnostic software QuickData®:
Malfunctions (start, end and duration) in the centralized
lubrication system
low-level indication (start, end and duration)
number of connections and disconnections of the power
supply
automatically triggered operating cycles
manually triggered operating cycles
operating data
customer related data

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2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Description, continuation
Control Unit, continuation
Operating states
Functions, processes, settings, faults or malfunctions of the
pump are indicated on a membrane keypad as shown on the
survey:
6001a02
NOTE
Appearing „LL“ on the display, the
operating cycle is being completed fully.
Afterwards, the control unit does not
switch the pump on automatically any
longer.
Pump Display
Failure in the power supply no indication
Power supply ON right segment
illuminated
Failure in the membrane key pad EP
Lubricating time elapses Rotating segment
Pump element does not dis-
pense Er
Reservoir empty LL
Pause time PP
Residual pause time rP
Lubrication point or divider valve
blocked Er
Leakage in the main line from
the pump to the monitored di-
vider valve
Er
Air entrapments in the grease Er
Failure in one operating cycle
(depending on the installation of
the monitored divider valve)
Er
Mode of Operation
Pump elements with fixed lubrication output
20002068a
Fig. 6 Pump element, sectional drawing
2 - Piston
3 - Return spring
4 - Check valve
The electric motor drives the eccentric 1 (fig. 7-8).
During the lubricating time:
- piston 2 sucks in lubricant from the reservoir (fig. 7).
- piston 2 dispenses the lubricant to the connected lubri-
cation points via the metering device (fig. 8).
The following designs are available:
Piston diameter, K5 ................................................. 5 mm
Lubricant output ................................... approx. 2 cm³/min
Piston diameter, K6 (Standard) ............................... 6 mm
Lubricant output ................................ approx. 2,8 cm³/min
Piston diameter, K7 ................................................. 7 mm
Lubricant output ................................... approx. 4 cm³/min
Tightening torques .................................................. 20 Nm

Subject to modifications
User Manual
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2.1A-38029-B06
Page 11 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
1003a95
Fig. 7 The pump element sucks in lubricant
1004a95
Fig. 8 The pump element dispenses lubricant
1 - Eccentric 2 - Piston 3 - Spring 4 - Check valve
Pump element B7 with bypass check valve
6251b04
Fig. 9 Pump element B7
6250b04
Fig. 10 Sectional diagram – pump element B7
Pump element B7 suits especially applications in con-
taminated environments as the supplied lubricant is pass-
ing through a bypass bore 2 (Fig. 10) on the check
valve 1.
The output is 2 cm³/min.
1 - Check valve
2 - Bypass
3 - Pump piston
4 - Return spring

Page 12 of 48
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2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
Check valve
1164b95
Fig. 11 Hydraulic diagram of the pump
1 - Reservoir with stirring paddle
2 - Pump
3 - Check valve, spring-loaded
4 - Pressure relief valve
R - Return line
p - Pressure line
The check valve
- closes the pressure line during suction stroke.
- prevents the lubricant from flowing back to the housing
or reservoir.
Arrangement of the pump elements
1163a95
Fig. 12 Arrangement of the pump elements
If several pump elements are to be installed, the installa-
tion arrangement shown in Fig. 12 must be adhered to.
If there is only one pump element, it can be installed in
any position. Standard position is no. 3.
If there are two elements, install one in position 3 and the
other in position 1.
Pump elements with adjustable lubricant output
4158a99
Fig. 13 Adjustable pump element
The mode of operation (suction and supply phase) is the
same as that of the pump elements with an invariable lu-
bricant output.
Lubricant outputs are adjustable from 0.04 to
0.18 m3/stroke, or 0.7 to 3 cm3/min.
The pump elements are factory-set to the maximum lubri-
cant output; the adjusting dimensions “S” should be
29 ± 0.1 mm (see fig. 14).

Subject to modifications
User Manual
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2.1A-38029-B06
Page 13 of 48
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Mode of Operation, continuation
Pump elements with adjustable lubricant output, continuation
4159a98
Fig. 14 Sectional view: adjustable element
1 - adjusting spindle SW 16
(SW ~ with over flats)
2 - counternut SW 24
3 - pump element body
4 - gasket
5 - pump cylinder
6 - control piston
7 - delivery piston
S - setting dimension
Setting of adjustable pump elements
ÂUnscrew the coupling nut for fixing the pressure relief
valve.
ÂLoosen counter nut 2 (Fig. 14) while holding in position
pump element body 3 by means of a second wrench.
ÂChange the position of the adjusting spindle 1 by means
of a wrench, see supply diagram (fig. 13).
ÂThe dimension “S” (fig. 14) for the desired lubricant output
can be ascertained by using the supply diagram (fig. 15).
Retrofit adjustment of min. lubricant output
ÂBefore the pump element can be adjusted to a small lubri-
cant output, the dimension “S” for max lubricant output
must be ascertained, and the difference from the nominal
value 29 must be transferred to any desired settings be-
tween 25.5 ... 28.5.
ÂDimension “S” must be adjusted to the desired value in
accordance with the delivery diagram (fig. 15).
6001a02
NOTE
At maximum setting “S“ is 29 ± 0.1 mm.
4179a99
Fig. 15 Supply diagram
A - Lubricant output cm3/min
B - Lubricant output cm3/stroke
S - Setting dimension

Page 14 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Setting of adjustable pump elements, continuation
Retrofit adjustment of max. lubricant output
6001a02
NOTE
In order to ensure that the lubricant out-
put setting will be as exact as possible,
first the actual dimensions “S” of the
max. lubricant output must be ascer-
tained as follows. The measured differ-
ence from the nominal value 29 must be
considered for all other settings values
(e.g. ± 0.1).
ÂUnscrew the adjusting spindle 1 (Fig. 14) from the pump
element body 3) until “S” is approx. 30 mm.
ÂScrew counter nut 2 onto stop collar of the adjusting spin-
dle 1.
ÂScrew adjusting spindle 1 with counter nut 2 into pump
element body 3 until stop.
Pressure Relief Valve
10022618a
Fig. 16 Pressure relief valve
6001a02
IMPORTANT
Each pump element must be secured
with a pressure-limiting valve.
The pressure relief valve is not contained
in the scope of supply of the pumps 223,
233. Therefore it is to be ordered sepa-
rately (see Spare Parts Catalogue).
without grease return
The pressure relief valve
- limits the pressure build-up in the system.
- opens, if the specific overpressure is reached.
- is to be selected according to the requirements to the
lubrication plant (see different opening pressures; 200,
270, 350 bar).
If lubricant is leaking at the pressure relief valve, this indi-
cates that the system is malfunctioning.
Despite existing fault monitoring devices a regular visual
and function control must be carried out on the lubrication
system.
6001a02
NOTE
Between a malfunction (blockage) and the
following fault indication (lubricant leak-
age) there may be a longer time delay on
the pressure relief valve.
The duration of the delay depends on the
type and length of the lines, the type of
lubricant, the ambient temperature and
other influences.
6336b04
Fig. 17 Pressure relief valve with grease return
with grease return (optional)
If the system is blocked, grease will leak from the pres-
sure relief valve. This grease quantity is returned to the
reservoir.

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 15 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
00002629a
Fig. 18 Fault indication in the case of a blockage
Pressure relief valve with grease return (optional),
continuation
Fault indication
In the case of a blockage in the system, the grease
pushes out the red pin at the pressure relief valve, thus
indicating that there is a fault.
10032618
Fig. 19 Return line connection
Return Line Connection
The lubricant quantities, which cannot be dispensed by
the metering device, must be returned to the pump via the
return line connection.
Control p.c.b. with or without data memory
Operating
cycle1)
Pause
time Pause
time
max. 5
repeatable
lubricating times
Lubricating time Lubricating time
Fig. 20 Time sequence diagram
1) Operating cycle = Pause time + Lubricating time
The sequence of the pause and lubricating times is acti-
vated when the machine contact or driving switch is
switched on.
The control p.c.b. controls the sequence of the pause and
lubricating times of the 223 and 233 centralized lubrication
pumps.
A operating cycle consists of one pause time and one
lubricating time. Once the pause time has elapsed, the lu-
bricating time starts to run. This operating cycle is re-
peated permanently after the machine or vehicle has been
put into operation.
During the lubricating time the pump element dispenses
the lubricant to the lubrication points via progressive me-
tering devices.

Page 16 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Control p.c.b. with or without data memory, continuation
Pause time
4205a01
Fig. 21 Schema of the centralized lubrication pump
1 - low-level control 4 - control p.c.b.
2 - piston detector 5 - pump
3 - membrane key pad 6 - divider block model SSV N
⋅The pause time
- determines the frequency of the operating cycleswithin a
working cycle.
- is started and stopped with the power supply via the
machine contact.
- is adjustable
⋅When the machine contact is switched off, the pause times
which have already elapse are stored and added up by an
electronic data memory (EEPROM) until the time is
reached.
⋅After the machine contact or driving switch is switched on
again, the control p.c.b. operates from the point where it
had been interrupted.
⋅The pause time setting may be different for each applica-
tion. It must be adjusted in accordance with the respective
lubrication demand (see paragraph “Programming Mode”,
page 26).
Factory setting of the pause time ....................... 6 hours
Lubricating time
0002634
Fig. 22 Divider block SSV 6 with piston detector
⋅The lubricating time depends on the system’s lubricant
requirement and on the location of the piston detector (ei-
ther on the main metering device or on the secondary
metering device).
⋅A piston detector (initiator) which has been installed on a
metering device instead of a piston closure plug, monitors
and brings he pump lubricating time to a close after all the
pistons of this metering device have dispensed their lu-
bricant quantity. 1 to 5 operating cycles can be set in this
sequence (see paragraph “P3”, page 25).
⋅During the pump lubricating time a circulating segment
appears in the display of the membrane key pad (see
paragraph “Display of the membrane key pad, page 18).
⋅After an interruption of the lubricating time, e.g. by
switching off the power supply, the lubricating time con-
tinues.
Monitoring time
6001a02
NOTE
Only one lubrication circuit can be moni-
tored.
NOTE
Normally, the monitoring time ends at the
same time as the lubricating time.
⋅A fixed monitoring time of a maximum of 30minutes runsin
parallel to the lubricating time.
⋅If there is no switching off signal from the piston detector
(fig. 22) to the control p.c.b. during the monitoring time a
signal will occur (see paragraph “Display of the membrane
key pad”, page 18).

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 17 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Membrane keypad
4360a04
Fig. 23 P223 membrane keypad
4360a01
Fig. 24 P233 membrane keypad with display and reading window
1 - Display 2 - Key for acknowledgment of fault
indications and setting of time (shift
key)
3 - Reading window for
”QuickData“ 4 - Key for triggering an additional lubrication and
for setting the time val-
ues (setting key)
Indicated operating states
4208a04
Fig. 25 Green segment, pause time („ready for service“)
4209a99
Fig. 26 Green circulating segment, lubricating time („in service “)
When connecting the power supply (VAC) the centralized
lubrication pump is readyfor service. Now, the pause times
and lubricating times can be started and stopped via the
machine contact.
When the rightbottom segment (On) is litin the display this
means the machine contact is connected.
If the machine contact is interrupted while the pause time
lapses, when reconnecting it, the pause time will continue
from the point where it had been interrupted.
When the pause time has elapsed, the pump is switched
on. Now starts the lubricating time. During the lubricating
time a rotating segment appears in the display.
If the machine contact is interrupted before the lubricating
time has elapsed the pump stops. When the machine
contact is reconnected the lubricating time continues till the
end.

Page 18 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Display of the membrane key pad, continuation
Fault indications
4210a99
Fig. 27 Display of a malfunction
4211a99
Fig. 28 Display of a low-level indication
I there is no feedback from the piston detector (initiator)
within 30 minutes (monitoring time) from completion of the
pause time or from triggering an additional lubrication, the
pump switches off immediately. One of the fault signals
* Er * (Error) is displayed as a flashing light in the display of
the membrane key pad.
6001a02
IMPORTANT
If a malfunction * Er * is present, the pump
does not switch on automatically any
longer. It can only be switched on by
triggering an additional lubrication. Fur-
thermore, you cannot change into the
programming mode.
In case of a low-level indication there
appears the intermittent display * LL *. The
current lubricating time, however, is still
completed.
Monitoring relay
Depending on the setting, the monitoring relay signalizes a
malfunction or the readiness for service.
In the first case the relay picks up (“no” normally open
contact).
In the second case the relay releases (“nc” normally closed
contact, broken-wire interlock).

Subject to modifications
User Manual
OperatingInstructions
2.1A-38029-B06
Page 19 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Reading of the data memory “QuickData“ (only P 233)
4359a01
Fig. 29 Reading of the data memory
ÂRead data memory via a suitable laptop with integrated or,
if not available, external infrared interface (see User
Manual “Diagnostic Software QuickData“.
ÂTo be able to read from the reading window, place the
infrared interface of the laptop at a maximum distance of
1 m horizontally in front of it, and then read the data.
Hardware requirements
Operating system: ...MS Windows 95, 98, ME, NT, 2000
- Computer: ......................IBM AT or compatible device,
- 486 DX or faster,
- 16 MB RAM hard disk with min. 1 MB free memory
- a free serial connection (COM-Port, .................9-pole)
- mouse
- CD-ROM drive
External infrared interface
- Part n°. 236-10127-1
- Protocol : IrDA 1.2 19200/8/N Baud
- Plug-in for COM-Port (RS 232, 9-pole SubD-plug;
socket)
- Reach approx. 1 m
Low-level control for grease
6398b07
Fig. 30 Switching parts of the low-level control (reservoir filled)
1 - Guiding plate with round
solenoid
2 - Electromagnetic switch
3 - Control cam
A - Inner orbit of the round
solenoid
B - Position of the guiding plate
(entered)
When the reservoir is filled
The stirring paddle rotates clockwise during the lubricating
time.
The entryof the stirring paddle B (Fig. 30) into the lubricant
presses the pivoted guiding plate with the round solenoid 1
inwards to orbit A.
The solenoid switch 2 cannot be activated contact-free.
Control cam 3 guides the round solenoid with the pivoting
guiding plate automatically outwards, in the direction of the
reservoir wall. When leaving the control cam, the lubricant
presses against the guiding plate and moves the solenoid
inwards again (B).
6001a02
NOTE
The switch parts of the low-level control
(items 1 to 3) cannot be used with fluid
greases.

Page 20 of 48
User Manual
OperatingInstructions
Subject to modifications
2.1A-38029-B06
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Low-level control for grease, continuation
When the reservoir is empty
6397b07
Fig. 31 Switching parts of the low-level control (reservoir empty)
1 - Guiding plate with round
solenoid
2 - Electromagnetic switch
3 - Control cam
A - Inner orbit of the round
solenoid
B - Position of the guiding plate
(entered)
6001a02
NOTE
The flashing signal starts only after the
solenoid has activated the electromag-
netic switch 6 times contact-free.
When passing the control cam 3 (fig. 31) the solenoid
remains in the outer orbit C and thereby passes the sole-
noid switch 2. The solenoid activates the solenoid switch
contact-free and so initiates a low-level indication.
When the stirring paddle rotates on the outer orbit C there
is no counterpressure by lubricant.
The guiding plate with the round solenoid 1 remains un-
entered (D).
Setting and Operation
Factory Settings
Programming steps Factory Setting Description Page
4215a99
6 h 6 hours Pause time 25
4217a99
0 min 0 minutes Pause time 25
4218a99
1
1 lubricating time (metering device cycle) 26
6252b04
no
Signal output of the fault relay:
NO (normally open)
Signalizing during the failure or low-level
indication
26
Fig. 32 Indication of programming steps