Lincoln CENTRO-MATIC FlowMaster 85219 User manual

PageSection - C8 - 295B
Form 403228June 2002
CENTRO-MATIC®
FlowMaster Rotary Driven ydraulic Pump
Model 85219 With Grease
Model 85220 Without Grease
Series A

Page Number - 2
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
SAFETY
Read and carefully observe these operating instructions
before unpacking and operating the pump! The pump must
be operated, maintained and repaired exclusively by
persons familiar with the operating instructions. Local
safety regulations regarding installation, operation and
maintenance must be followed.
Operate this pump only after safety instructions and this
service manual are fully understood.
DESCRIPTION
General Description
The odel 85219 is a pumping unit designed to operate a
Centro- atic® lubrication system. The units include a vent
valve to relieve the line pressure to recharge the injectors.
Flow aster Rotary Driven Hydraulic Pump includes
pressure reducing valve, flow control valve and solenoid
operated (24 VDC) On and Off valve.
The Flow aster pump is fully automatic when used with
odel 85530 Controller and a pressure switch. The Flow-
aster pump is double acting, dispensing lubricant on both
the Up and Down strokes. This unit is designed to be
used with SL-1, SL-11, SL-32 and SL33 series injectors or a
combination of these.
Appropriate Use
The pump on this unit is exclusively designed to pump
and dispense lubricants using hydraulic power only.
The maximum specification ratings should not be
exceeded.
Any other use not in accordance with instructions will
result in loss of claims for warranty and liability.
SYSTEM OPERATION
Operation with Model 85530 System Controller
When odel 85530 times out, it will initiate a lube cycle.
The solenoid is energized to deliver hydraulic pressure to
the pump and vent valve. Pump begins dispensing
lubricant through injectors to the bearings.
When all bearings have received lubricant, pressure rises
in the system to actuate the pressure switch. When
pressure switch actuates, the control is reset to de-energize
the solenoid valve cutting off hydraulic oil pressure to the
pump and vent valve. Pump stops, pressure vents and
pressure switch de-actuates. Control begins timing toward
next lube event.
TABLE OF CONTENTS
Page
Safety...............................................................................................2
Specifications.................................................................................2
Description......................................................................................2
System Operation..........................................................................2
Installing the Pump......................................................................3
Putting Pump into Operation.......................................................3
aintenance & Repair...................................................................3
Dimensions....................................................................................6
Repair Parts List............................................................................7
Troubleshooting...........................................................................8
PRODUCT SPECIFICATIONS
Supply inlet hydraulic pressure,
maximum, PSIG (bar) - 3,000 (207)
Operating working hydraulic
pressure, PSIG (bar) - 300 to 450 (21 to 31).
ax. output pressure, PSIG (bar) - 3500 (241)
Hydraulic inlet flow, GP (l/min) - Up to 7 (27)
Pump ratio with manifold - 9:1 at low inlet pre ure
(300 to 350 PSI [21 to 24
bar]) and low inlet flow
(below 2 gpm [7.5 lpm])
Pump ratio approache
11.0:1 ratio at higher
inlet pre ure and flow.
Ambient oper. temp. ºF (ºC) - -20 to +150 (-29 to +66)
Operating voltage, VDC - 24
Hydraulic inlet port, In - SAE 4
Tank return port, In - SAE 6
aximum hydraulic
fluid temp., ºF (ºC) - 200 (93)
Weight, Pump Only Lbs (Kg) - 93 (41)
Container capacity , Lbs (Kg) - 120 (54)
Do not exceed 3,000 PSIG (207 bar) maximum supply
inlet hydraulic pressure or 3500 PSIG (241 bar) maximum
outlet pressure. Exceeding the rated pressures may
result in damage to system components and personal
injury.
This symbol indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury. Please refer to the 85481 operation manual,
section C8, page 269, series B for all other safety
considerations.

Page Number - 3
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
INSTALLING THE PUMP
Place the unit in the approximate location making sure that
electric and hydraulic power connections are accessible.
ark center locations of the four holes at the bottom of the
reservoir. Then drill four 5/8 (16 mm) holes. The use of
1/2 (13 mm) bolts will offer some flexibility in securing the
reservoir to the equipment.
Lubricant outlet of pump should be connected to system with
suitable hose capable of 3,500 PSI (241 bar) working
pressure. Hydraulic inlet connection should be made with at
least 3/8 (9 mm) I. D. hose capable of at least 3,000 PSI (207
bar) operating pressure. Hydraulic return to tank connection
line should be 3/4 (19 mm) I. D. hose or pipe.
Please refer to the 85481 operation manual, section C8, page
269, series B for setting the pump pressure and flow
control.
PUTTING PUMP INTO OPERATION
Filling eservoir
To bulk fill the reservoir, remove the lower and upper pipe
plugs from the side of the reservoir (see Figure 4). Attach the
appropriate bulk-filling pump to the lower inlet (3/4 NPT). Fill
reservoir until grease appears at the top 1/2 NPT vent high
level port. Remove the bulk-filling pump. Replace both pipe
plugs.
Each part is identified with a number keyed to the
matching part on the illustrated views.
General recommendations of tools required are also
specified in each step.
Pay particular attention to the Warning statements to
prevent personal injury and possible damage to pump
components.
Outlet Check Service
(See Figures 1, 2, 9 & 10, Pages 4, 5 & 6)
The pump will not build up sufficient lubricant pressure if the
outlet check (42) is fouled. Foreign material may lodge
beneath the Check Ball (21) or between check disc (17) and
the seat of bushing assembly (18). Sealing surfaces of the
seat must form a perfect seal. Clean parts or replace if
pitted, worn or scored.
1. Turn off and disconnect the hydraulic and electric power
supply to the pump assembly.
2. Standard tools required are a bench mounted vice, a set of
open end wrenches ranging from 7/16 to 1-1/2, a large
24 (600 mm) adjustable wrench and a smaller 10
(254 mm) adjustable wrench.
3. Remove bolts and lock washers (47 & 48 ).
4. Loosen adapter union. Set vent valve assembly to
the side.
5. Remove entire outlet check assembly (42) by loosening
adapter (41) from pump outlet.
6. Remove adapter (41) from outlet check assembly (42).
7. Remove outlet connector (22) from bushing (18).
8. Remove ball check seat (19) from outlet connector (22).
9. Inspect all check components (17, 18, 19, 21) for presence
of foreign material, scoring and or other damage, which
may cause internal leakage. Replace components if
damage is found.
10. If foreign material is present, clean components and
reassemble. Be sure to always replace gaskets (16) &
(20) whenever vent valve is disassembled. Reverse the
above procedure to reassemble. Torque check
assembly to 100 ft.-lbs. (13.5 N- ).
Vent Valve Service (See Figures 3, 9 & 10
Pages 5 & 6)
1. Turn off and disconnect the hydraulic and electrical power
supply to the pump assembly.
2. Standard tools required are a bench mounted vice, a set of
open end wrenches ranging from 7/16 to 1-1/2, a large
24 (600 mm) adjustable wrench and a smaller 10
(254 mm) adjustable wrench.
3. Loosen Adapter Union (43) and Vent Hose (14).
4. Remove bolts and lock washers (47 & 48). Remove vent
valve.
5. Hold base of vent valve in vice to remove elbows (12 & 15).
Turn vent valve in vice so that vice jaws are gripping flats
machined on base of vent valve.
6. Remove hydraulic cylinder (23). Remove piston and
packing (24) from cylinder. If oil leakage was evident
from side of hydraulic cylinder then replace packing.
When filling the reservoir, caution should be used as
extreme pressure can cause damage to the reservoir or
serious personal injury.
MAINTENANCE & REPAIR
General Maintenance
Keep area around pump clean. Clean off filling port area
prior to filling reservoir. Clean area around filler after filling
as lubricants will attract dirt.
Keep lubricants clean and free of dirt and debris.
When replacing grease pails be especially careful to
prevent any foreign matter from entering the grease pail or
contaminating the grease, as it adheres to the pump.
In Case of System Malfunction
(See Trouble Shooting Chart Page 8)
Use the Trouble Shooting Chart to determine where to
look if problems occur.
See the sections below for replacement and repair of
specific areas of the check valve, vent valve or safety
unloader valve.

Page Number - 4
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
16
18
19 20 21 22
1/4
NPTF
Figure 2
Outlet Check Assembly (42)
7. Remove packing assembly (26). If grease leakage was
evident from side of hydraulic cylinder, then replace
packing assembly.
8. Inspect needle (25) and valve seat (27). If foreign matter is
lodged and is keeping the needle from sealing in valve
seat, clean and inspect for damage. If seat appears
damaged by nicks, grooves or scouring it should be
replaced. Remove valve seat (27) from valve body (29) by
placing a ¾ open end wrench onto the flats and loosening
the seat. The use of an adjustable wrench in place of the
open end wrench may be necessary due to the
accessibility of the seat.
9. Replace the valve seat (27) if damaged. Also be sure to
remove and replace the gasket (28) below the seat.
10. Reassembly is the reverse of the above procedure.
Needle (25) and hydraulic cylinder (23) inside diameter
should be coated with oil or grease to assist in
assembly.
11. Upon reassembly tighten valve seat (27) into body (28)
using 25 ft-lbs. (39 N- ). Tighten hydraulic cylinder (23)
onto valve body (29) using 100 ft-lbs. (135 N- )
Follower (see Figures 4, 5 & 6 Page 5)
If follower wiper appears to be damaged or does not wipe the
sides of the container effectively service may be necessary.
1. Disconnect hydraulic supply from pump.
2. Remove the eight bolts (34) and lock washers (35) which
attach the cover to the reservoir.
3. Lift the entire pump, vent valve, cover assembly and
follower out of the reservoir.
4. Unscrew the low level indicator (3) from the follower
plate (45).
5. Now remove the entire follower assembly from the pump
tube. After removing the follower assembly from the pump
tube wipe off the excess grease which will allow clean
access to the eight bolts that must be removed.
6. Loosen and remove the eight nuts (57) on top of the
follower.
7. Remove the follower weight and the wiper (55).
Replace the wiper with a new one.
8. Reassemble in the reverse of the above procedure
making sure that the long bolts are staggered with the
small ones and that they extend below the follower.
Low Level Indicator (see Figure 4 & 5 Page 5)
If the indicator pin appears to drop prematurely or water is
noticeable on top of the follower then the indicator seal (1)
may be damaged.
1. Remove the eight bolts (34) and lockwashers (35) which
hold the cover on to the reservoir.
2. Inspect the reservoir gasket seal (36) for damage. If
damage is apparent then replace the gasket seal.
3. Remove the entire pump, vent valve and follower assembly
from the reservoir.
4. Remove the retaining ring (51) from the indicator rod
assembly (3).
5. Hold the indicator plug (4) with a wrench while removing
the indicator nut (2).
6. Remove and replace the O-ring (1).
7. Reassemble in the reverse of the above procedure.
Torque the indicator nut (2) to 20 ft.-lbs.
Safety Unloader Valve
(See Figure 1 Below)
Safety unloader valve (11) is not serviceable and should be
replaced if malfunction is apparent. Upon reassembly,
tighten to 10 ft-lbs. (13.5 N- ).
The Safety Unloader (11) is set to open at 3,750 to 4,250 PSI
lubricant pressure. If pressure Switch fails to operate and shut
off hydraulic supply to pump, the Safety Unloader will open at
approximately 4,000 PSI to relieve lubricant supply line pressure
(Safety Unloader is preset and cannot be adjusted.)
Bare Pump Assembly (See Figure 4 Page 5)
Please refer to the Operation anual (C8, Page 269 series)
for the bare pump assembly (30).
17
Figure 1
Vent Assembly
15
11
10
13 Connect to Vent
Valve Port
61
Connect
to Vent Pipe
14
12

Page Number - 5
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
Vent Valve (10)
26
1/4 NPTF
23
25
3/4
NPTF
3/4
NPTF
27
29
28
24
Figure 3
Figure 4
55
56
(4 Reqd)
58
(4 Reqd)
54
(8 Reqd)
Figure 6
Follower Assembly (45)
57
(8 Reqd)
60
(4 Reqd)
59
6
51
2
1
5
4
3
Low Level
Figure 5
Figure 7 Figure 8
63
64
94
769
71 68
66
91
93
70
65
67 92
30
62
34
35
36
38
Vent Port
37
39
Fill Port
31
89 (2 Reqd)
88 (2 Reqd)
87 (2 Reqd)
86 (2 Reqd)
90
85 (2 Reqd)
78 (2 Reqd)
73 (3 Reqd)
75 (3 Reqd)
74 (3 Reqd)
79
80 (2 reqd)
81
82
83 (2 Reqd)
84
76 (6 Reqd)
72 (3 Reqd)
77

Page Number - 6
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
Figure 9
Figure 10
Figure 12
40
41
42
43
44
Tank Port
SAE 6
Solenoid Valve
Pressure Control
Valve
Flow Control Valve
6.419
(163 mm)
3.583
(91 mm)
Inlet Port
SAE 4
7
52
47
(6 Reqd)
48
(2 Reqd)
8
(4 Reqd)
9
(2 Reqd)
32
(4 Reqd)
46,54
(4 Reqd)
15
53
59
45
49
50
33
20.625
(524 mm)
12
AA
16.75
(425mm)
40.125
(1019 mm)

Page Number - 7
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
SERVICE PARTS
* Suggested service replacement components * Suggested service replacement component
+ Sold as an assembly. Individual parts not available.
Item No. Qty. Description Model 85219 Item No. Qty. Description Model 8521
9
1 1 O-Ring *249532 48 2 Bolt 50034
2 2 Indicator Nut 16352 49 1 Gasket *31010
3 1 Cable Assembly 271609 50 1 Nut 12538
4 1 Indicator Plug 249357 51 1 Retaining Ring *68888
5 1 Washer 48548 52 1 Elbow 249533
6 1 Indicator Bracket 361020 53 1 Gasket 33152
7 1 Drum Cover 271646 54 12 Lock Washer 66186
8 4 Bolts 50016 55 1 Wiper *271909
9 2 Bracket 270723 56 4 Bolt(Short) 50033
10 1 VentValve Assembly 84980 57 8 Nut 51304
11 1 SafetyUnloaderAss’y *90942 58 4 Bolt(Long) 50062
12 1 Elbow 20012 59 1 O-Ring 270720
13 1 Hydraulic Hose 271598 60 4 Spacer 249833
14 1 VentHose 270726 61 1 Adapter Elbow 271599
15 1 Male Pipe Adapter 271913 62 1 ConduitBoxAssembly 271908
16 1 Gasket *31029 63 1 ConduitBox 271650
17 1 Pump Check Disc Ass’y +*80206 64 1 Micro Switch 68758
18 1 OutletCheck Bushing +*90204 65 1 WeightAssembly 271652
19 1 Ball CheckSeat *10313 66 1 E-Ring 66765
20 1 Gasket *31001 67 1 Spring 55302
21 1 Steel Ball (3/8"Dia.) *66001 68 1 Lock Washer 69181
22 1 OutletConnector 90860 69 1 Nut 51039
23 1 Hydraulic Cylinder 241807 70 1 5/8 HexStud 271654
24 1 Piston +*244673 71 1 Rod 14259
25 1 Needle *14722 72 3 Sheathing 271915
26 1 Viton Packing Ass’y +*239330 73 3 ConduitLocknut 68020
27 1 Valve Seat *14723 74 3 StraightMale Cord Conn. 271656
28 1 Check SeatGasket *31047 75 2 Sealing O-Ring 271911
29 1 Valve Body 239336 76 6 Wire Tie 236911
30 1 Bare Pump Assembly 85480 77 2 Wire 271914
31 1 Extension Tube 271943 78 2 Insulated Terminal Ring 324059
32 4 HexNut 51026 79 1 2-WayDeutsch Plug 271651
33 1 VentPipe 67290 80 2 ContactPin 271655
34 8 Bolt 50015 81 1 Wedge Lock 271658
35 8 Lock Washer 66220 82 1 2-WayDeutsch Plug 252834
36 1 Gasket *271944 83 2 ContactPin 252833
37 1 Container Assembly 271649 84 1 Wedge Lock 252835
38 1 Pipe Plug,Vent 67117 85 2 Nut 51080
39 1 Pipe Plug,Fill 67224 86 2 Packing 34413-15
40 1 VentFitting 249354 87 2 Gasket 34748
41 1 Adapter 12213 88 2 Washer 48350
42 1 OutletCheck Assembly 81938 89 2 Screw 50618
43 1 Adapter Union 66645 90 1 Plug 242708
44 1 Reducer Nipple 14727 91 4 Screw 50088
45 1 Follower Assembly 271653 92 4 Nut 51100
46 4 Screw 50169 93 4 Lock Washer 68991
47 6 Lock Washer 66246 94 1 Gasket 271657
©
© Indicates change

Page Number - 8
CENTRO-MATIC® PUMP, MODEL 85219, 85220
Form 403228
America :
One Lincoln Way
St. Louis, O 63120-1578
USA
Phone [phone]
Fax [phone]
Europe/Africa:
Heinrich-Hertz-Str 2-8
D-69183 Walldorf
Germany
Phone [phone]
Fax [phone]
A ia/Pacific:
25 Intl Business Park
#01-65 German Centre
Singapore 609916
Phone [phone]
Fax [phone]
© Copyright 2002
Printed in USA
Web site:
www.lincolnindustrial.com
CONDITION POSSIBLE CAUSE CORRECTIVE ACTION
Pump does not operate. No hydraulic power to pump.
Turn on or connect hydraulic supp
pump.
No pressure on gauge:
- Closed Supply line shut off valve. Open shut-off valve.
- No power to solenoid valve. Correct electrical fault.
- Faulty Solenoid. Replace solenoid.
- Pressure Reducing Valve is set too low. Reset Pressure Reducing Valve
.
- Insufficient Hydraulic Fluid supply.
Check hydraulic supply for proper
pressure and flow.
Pressure is shown on gauge on pump
manifold.
- Closed Fluid outlet line. Check outlet line and clear
obstructions.
- Flow Control Valve is fully closed.
Readjust flow control valve to 1 tur
- Pump is stalled due to grease Check vent valve in system.
backpressure.
Pump is seized or damaged. Dismantle the pump and repair
defective or seized component. S
pump service page.
Pump runs excessively. Pump tube malfunction. Refer to pump service page.
Outlet check damage or contamination.
Repair check or remove contamina
Vent valve damage or contamination. Repair vent valve or remove
contamination.
System component leaking. Repair leaks.
Vent valve not recieving proper pressure to Orifice fitting plugged.
keep it closed.
Injector bypassing. Repair injectors.
Pump speeds up or runs Low level of grease or reservoir Refill reservoir.
erratically. is empty
Follower plate is stuck and separated
Check follower plate and containe
from grease. for damage.
Pump piston or checks are worn. Refer to pump service sheet.
Pump runs, but output is low. Insufficient hydraulic fluid supply.
Check hydraulic supply and adjus
flow.
Inlet pressure too low.
Increase pressure at pressure con
valve.
Faulty inlet or discharge check valve in pump.
Replace faulty components. See
service page.
Lubricant leaking from safety Pressure of system set too high. Adjust pressure switch setting.
unloader valve. Safety unloader damaged or contaminated. Replace safety unloader.
Lubricant leaking from weep Vent valve lubricant seal damaged. Replace lubricant seal.
hole in vent valve.
MODELS 85219 TROUBLESHOOTING