Lincoln SKF ContiMaster User manual

951-171-037-EN
Version 02
2017/10/27
EN
Assembly instructions
following machinery directive 2006/42/EC
ContiMaster
Hydraulically driven barrel pump
509-33996-1

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EN
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Straße 2-8, D - 69190 Walldorf, hereby declares that the
partly completed machinery
Designation: Hydraulically driven barrel pump to supply lubricants
Type: ContiMaster
Part number: 509-33996-1
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.3.7 · 1.3.8.2 · 1.5.3 · 1.5.6· 1.5.8 · 1.6.1 · 1.7.1 · 1.7.2 · 1.7.3
The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer
is the head of standardization, See manufacturer's address.
Standard Edition
DIN EN ISO 12100 2011
DIN EN ISO 809 2012
The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Walldorf, 14/08/2017
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit
EC Declaration of incorporation

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Legal disclosure
Training courses
In order to provide a maximum of safety and
economic viability, SKF carries out detailed
training courses. It is recommended that the
training courses are attended. For more in-
formation please contact the respective SKF
Service address.
Copyright
© Copyright SKF.
All rights reserved.
Warranty
The instructions do not contain any informa-
tion on the warranty. This can be found in
our general terms and conditions.
Disclaimer
The manufacturer shall not be held respon-
sible for damages caused by:
○non appropriate use
faulty assembly, operation, setting, main-
tenance, repair or accidents
○use of inappropriate lubricants
○improper or late response to
malfunctions
○unauthorized modifications of the
product
○intent or negligence
○use of non-original SKF spare parts
Liability for loss or damage resulting from
the use of our products is limited to the
maximum purchase price. Liability for con-
sequential damages of whatever kind is
excluded.
Legal disclosure
Manufacturer
SKF Lubrication Systems Germany GmbH
Manufacturer's facilities
Head Office
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
69190 Walldorf
Germany
Phone [phone]
Fax: [phone]
Berlin Facilities
Motzener Straße 35/37
12277 Berlin
Germany
Phone [phone]
Fax [phone]
www.skf.com/lubrication
Hockenheim Facilities
2. Industriestraße 4
68766 Hockenheim
Germany
Phone [phone]
Fax [phone]
E-mail: [e-mail]
www.skf.com/lubrication

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951-171-037
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EN Table of contents
Table of contents
EC Declaration of incorporation following machinery
directive 2006/42/EC, ..........................................................................................2
Legal disclosure......................................................................................................3
Explanation of symbols, signs and abbreviations............................................... 6
1. Safety instructions.........................................................................8
1.1 General safety instructions....................................................................8
1.2 General behaviour when handling the product...................................8
1.3 Intended use............................................................................................ 9
1.4 Foreseeable misuse................................................................................9
1.5 Reference on Pressure Equipment Directive 2014/68/EU .............10
1.6 Modifications of the product................................................................10
1.7 Prohibition of certain activities............................................................10
1.8 Inspections prior to delivery ................................................................10
1.9 Other applicable documents................................................................10
1.10 Markings on the product......................................................................11
1.11 Notes related to the type identification plate.....................................11
1.12 Persons authorized to operate the pump ..........................................12
1.12.1 Operator.................................................................................................12
1.12.2 Specialist in mechanics ........................................................................12
1.12.3 Specialist in electrics ............................................................................12
1.13 Briefing of external technicians...........................................................12
1.14 Provision of personal protective equipment......................................12
1.15 Operation...............................................................................................12
1.16 Emergency stopping.............................................................................12
1.17 Transport, installation, maintenance, malfunctions,
repair, shutdown, disposal. ..................................................................13
1.18 Initial commissioning / daily start-up.................................................14
1.19 Cleaning .................................................................................................14
1.20 Residual risks ........................................................................................15
2. Lubricants................................................................................... 16
2.1 General information .............................................................................16
2.2 Selection of lubricants..........................................................................16
2.3 Material compatibility...........................................................................16
2.4 Temperature characteristics................................................................16
2.5 Ageing of lubricants..............................................................................17
3. Overview, functional description ................................................ 18
4. Technical data ............................................................................. 20
4.1 Mechanics..............................................................................................20
5. Delivery, returns, and storage .................................................... 22
5.1 Delivery..................................................................................................22
5.2 Returns .................................................................................................22
5.3 Storage...................................................................................................22
6. Installation.................................................................................. 23
6.1 General information .............................................................................23
6.2 Place of installation...............................................................................23
6.3 Minimum assembly dimensions .........................................................24
6.4 Adjusting the volumetric flow rate......................................................25

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Table of contents
7. Initial start-up ............................................................................ 26
7.1 Inspections prior to initial start-up.....................................................26
7.2 Inspections during initial start-up ......................................................26
8. Operation.................................................................................... 27
9. Cleaning ...................................................................................... 28
9.1 Cleaning agents.....................................................................................28
9.2 Exterior cleaning ...................................................................................28
9.3 Interior cleaning....................................................................................28
10. Maintenance ............................................................................... 29
11. Troubleshooting.......................................................................... 30
12. Repairs........................................................................................ 31
12.1 Safety instructions................................................................................31
12.2 Tools and accessories ...........................................................................32
12.3 Replacement of the angled casings ....................................................33
12.4 Replacement of the pump tube...........................................................34
12.5 Replacement of pressure-reducing valve and flow control valve....37
12.6 Replacement of the oscillating cylinder..............................................38
13. Shutdown and disposal............................................................... 41
13.1 Temporary shutdown ...........................................................................41
13.2 Final shutdown and disassembly ........................................................41
13.3 Disposal..................................................................................................41
14. Spare parts ................................................................................. 42

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951-171-037
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EN Explanation of symbols, signs and abbreviations
Explanation of symbols, signs and abbreviations
General warning Suspended load Risk of falling Hot surfaces
Unintentional intake Crushing hazard Pressure injection Cold surfaces
Wear personal protective
equipment (goggles)
Wear personal protective
equipment (face shield)
Wear personal protective
equipment (gloves)
Wear personal protective
equipment (protective clothes)
Wear personal protective
equipment (safety shoes) General obligation
Keep unauthorized persons
away.
CE marking Disposal, recycling
Warning level Consequence Probability Symbol Meaning
DANGER Death, serious
injury imminent lChronological guidelines
WARNING Death, serious
injury possible ¡Lists
CAUTION Minor injury possible Refers to other facts, causes, or consequences
NOTICE Property damage possible
The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard.

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Explanation of symbols, signs and abbreviations
Abbreviations and conversion factors
re. regarding °C degrees Celsius °F degrees Fahrenheit
approx. approximately K Kelvin Oz. Ounce
i.e. that is N Newton fl. oz. fluid ounce
etc. et cetera h hour in. inch
poss. possibly s second psi pounds per square inch
if appl. if applicable d day sq.in. square inch
a.a.r. as a rule Nm Newtonmeter cu. in. Cubic inch
incl. including ml millilitre mph miles per hour
min. minimum ml /d millilitre per day rpm revolutions per minute
max. maximum cc cubic centimetre gal. gallon
min. minute mm millimetre lb. pound
etc. et cetera l litre hp horse power
e.g. for example dB (A) Sound pressure level kp kilopond
kW kilowatt > greater than fpsec feet per second
U Voltage < less than Conversion factors
R Resistance ± plus/minus Length 1 mm = 0.03937 in.
I Current Ø Diametre Area 1 cm² = 0.155 sq.in
V Volt kg Kilogram Volume 1 ml = 0.0352 fl.oz.
Wwatt rh relative humidity 1 l = 2.11416 pints (US)
AC alternating current ≈approximately Mass 1 kg = 2.205 lbs
DC: direct current = equal to 1 g = 0.03527 oz.
A ampere % per cent Density 1 kg/cc = 8.3454 lb./gal(US)
Ah Ampere hour ‰ per mille 1 kg/cc = 0.03613 lb./cu.in.
Hz Frequency [Hertz] ≥greater than Force 1 N = 0.10197 kp
nc normally closed contact ≤less than Pressure 1 bar = 14.5 psi
no normally open contact mm2square millimetre Temperature °C = (°F-32) x 5/9
N/A Not released rpm revolutions per minute Output 1 kW = 1.34109 hp
Acceleration 1 m/s² = 3.28084 ft./s²
Speed 1 m/s = 3.28084 fpsec.
1 m/s = 2.23694 mph

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951-171-037
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EN 1. Safety instructions
1. Safety instructions
1.1 General safety instructions
○The owner must ensure that safety infor-
mation has been read by any persons en-
trusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons.
In addition, the owner must also ensure
that the relevant personnel are fully fa-
miliar with and have understood the con-
tents of the Instructions. It is prohibited to
commission or operate the product prior
to reading the Instructions.
○These Instructions must be kept for fur-
ther use.
○The described products were manufac-
tured according to the state of the art.
Risks may, however, arise from a usage
not according to the intended purpose
and may result in harm to persons or
damage to material assets.
○Any malfunctions which may affect safety
must be remedied immediately. In addi-
tion to these Instructions, general statu-
tory regulations for accident prevention
and environmental protection must be
observed.
1.2 General behaviour when handling the
product
○Keep unauthorized persons away.
○Wear personal protective equipment
always.
○All relevant persons must be informed
of the activity prior to starting any work.
Observe the precautionary operational
measures and work instructions.
○The product may be used only in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
○Familiarize yourself with the functions
and operation of the product. The speci-
fied assembly and operating steps and
their sequences must be observed.
○Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
○Precautionary operational measures and
instructions for the respective work must
be observed.
○Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
○Safety-related protective and safety
equipment must not be removed, modi-
fied or affected otherwise in its function
and is to be checked at regular intervals
for completeness and function.
○If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then be checked for correct function.
○Never use parts of the centralized lu-
brication system or of the machine as
standing or climbing aids.

1
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1. Safety instructions
○Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
1.3 Intended use
Supply of lubricants within a centralized lu-
brication system following the specifications,
technical data and limits stated in these
Instructions:
Usage is allowed exclusively for professional
users in the frame of commercial and eco-
nomic activities.
1.4 Foreseeable misuse
Any usage differing from the one stated in
these Instructions is strictly prohibited, par-
ticularly a usage:
○outside the indicated temperature range
○with non-specified means of operation
○without pressure-reducing valve and
flow-control valve
○in areas with aggressive or corrosive ma-
terials (e.g. high ozone pollution)
○in areas with harmful radiation (e. g. ion-
ising radiation)
○to supply, transport, or store hazardous
substances and mixtures in accordance
with annex I part 2-5 of the CLP regula-
tion (EG 1272/2008) and marked with
GHS01 - GHS06 and GHS08 hazard
pictograms.
○to feed, forward, or store gases, liquefied
gases, dissolved gases, vapours, or fluids
whose vapour pressure exceeds normal
atmospheric pressure (1013 mbar) by
more than 0.5 bar at the maximum per-
missible operating temperature.
○in an explosion protection zone

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EN 1. Safety instructions
1.5 Reference on Pressure Equipment
Directive
2014/68/EU
Because of its performance data the product
does not achieve the limit values defined in
Article 4 (1) (a) (i) and is therefore excluded
from the scope of application of Pressure
Equipment Directive 2014/68/EU following
Article 4 (3).
1.6 Modications of the product
Unauthorized conversions or modifica-
tions may result in unforeseeable impacts
on safety. Therefore, any unauthorized
conversions or modifications are expressly
prohibited.
1.7 Prohibition of certain activities
Due to potential sources of faults that may
not be visible or due to legal regulations
the following activities may be carried out
by manufacturer specialists or authorized
persons only:
○Repairs or changes to the drive exceeding
replacement in case of defects
1.8 Inspections prior to delivery
The following inspections were carried out
prior to delivery:
○Safety and functional tests
1.9 Other applicable documents
In addition to these instructions, the fol-
lowing documents must be observed by the
respective target group:
○Operational instructions and approval
rules
○Safety data sheet of the lubricant used
Where appropriate:
○Project planning documents
○Additional information on special ver-
sions of the pump. You will find these in
the special system documentation.
○Any documents of other components
required to set up the centralized lubrica-
tion system