Lincoln SKF J Series User manual

Installation instructions
Model 83513, series “J”
Air-operated chassis pump
Date of issue June 
Form number 
Version 

Contents
EC Declaration of Incorporation . . . 
Safety . . . . . . . . . . . . . . . . . . . . . . 
Explanation of safety signals . . . . . 
Description . . . . . . . . . . . . . . . . . . 
Specifications . . . . . . . . . . . . . . . . 
Dimensions . . . . . . . . . . . . . . . . . . 
Installation . . . . . . . . . . . . . . . . . . 
Typical system hookup . . . . . . . . . . 
Accessories . . . . . . . . . . . . . . . . . . 
Pressure relief procedure. . . . . . . . 
Operation . . . . . . . . . . . . . . . . . . . 
Inspect before use . . . . . . . . . . . . . 
Pump use . . . . . . . . . . . . . . . . . . . 
Lubrication . . . . . . . . . . . . . . . . . . 
Lubricate air valve mechanism . . . . 
Material restriction prevention. . . . 
Corrosion prevention . . . . . . . . . . . 
Disassembly . . . . . . . . . . . . . . . . 
Assembly . . . . . . . . . . . . . . . . . . 
Troubleshooting . . . . . . . . . . . . . 
Repair. . . . . . . . . . . . . . . . . . . . . 
Service parts. . . . . . . . . . . . . . . . 
Illutrated parts breakdown. . . . . . 
Synthetic grease kit * . . . . 
Warranty. . . . . . . . . . . . . . . . . . . 
*Indicates change.
2

are in conformity with the Machinery Directive 2006/42/EC.
In the case of modifications or alterations of the above mentioned
machine not authorized by the manufacturer, validity of this
ECdeclaration of conformity will cease. The person empowered to
assemble the technical documentation on behalf of the manufacturer
is the head of standardization; see EC-representative‘s address.
EC Declaration of Incorporation
Manufacturer: SKF
5148 N. Hanley Road
St Louis, MO U.S.A.
URL: SKF.com
Phone: [phone]
EU Contact:SKF
Heinrich-Hertz-Straße 2-8
69190 Walldorf
Phone: [phone]
Product: Series 20 pump
Description: Air driven grease and oil pumps
Model(s): 83513,
Year of construction: see type identification plate complies with all
basic requirements of the following directives at the time when first
being launched in the market.
Report No.’s: NA
The equipment indicated on this declaration complies with the
following directives:
Machinery Directive 2006/42/EC
And was evaluated using the following harmonized EN standards:
12100:2010, EN ISO 4413:2010 , EN 12162, EN ISO 4414, EN 809
SKF declares under its sole responsibility that the
Series 20 pump(s): 83513
Brad Edler
Manager Product Development
Product Engineering LPD North America
Innovation and Product Management
33

Safety
Read and understand all warnings, cautions
and instructions before operating
equipment.
• Extreme caution should be used when
operating equipment as personal injury
and/or property damage can result from
equipment misuse.
• Maintain legibility of all warning and
instruction labels on pump.
• Retain manual for future reference to
warnings, operating and maintenance
instructions.
• Adequate personal protection is recom-
mended to prevent splashing of material
on skin or in eyes.
• ALWAYS disconnect air coupler from
pump when pump is not being used.
Explanation of
safety signals
NOTE
Emphasizes useful hints and
recommendations as well as
information to prevent property damage
and ensure efficient trouble-free
operation.
CAUTION
Indicates a dangerous situation that can
lead to light personal injury if
precautionary measures are ignored.
WARNING
Indicates a dangerous situation that
could lead to death or serious injury if
precautionary measures are ignored.
DANGER
Indicates a dangerous situation that will
lead to death or serious injury if
precautionary measures are ignored.
4

Description
Model 83513 is an air operated chassis
pump designed to pump low and medium
viscosity materials (grease) from drums
and pails.
Table 
Specifications
Air motor effective diameter 2.5 in (63.5 mm)
Air inlet 1/4in NPTF
Material outlet 1/4in NPTF
Ratio 50:1
Delivery output 80 in3/minute (1 311 cm3/minute)
Delivery 0.35 in3/cycle (5.7 cm3/cycle)
Minimum air pressure 30 psi (2 bar)
Maximum air pressure 150 psi (10 bar)
Maximum output pressure 7 500 psi (517 bar)
Noise level at 120 psi (8 bar) <85 dBA
WARNING
Do not exceed maximum working
pressure of lowest rated component
in system.
Pump can develop 7 500 psi (517 bar)
working pressure at 150 psi (10 bar)
maximum incoming air pressure. All
system equipment and accessories
must be rated to withstand maximum
working pressure of pump.
Failure to comply may result in
serious injury or damage to equipment.
NOTE
Pump was tested in lightweight oil and
was left in to prevent corrosion.
Flush pump before connecting it to
system to prevent possible contamina-
tion of pumped grease.
WARNING
Do not exceed 90 psi (6 bar) air pressure
to pump when using whip hoses. Whip
hoses (accessory item for dispensing
valve) are rated at 4 500 psi (310 bar).
5

11 in
(279 mm)
18 7/8 in
(479 mm)
Ø 1 in
(25 mm)
3/4 in
(19 mm)
1/4 in
NPTF 2)
1 13/16 in
(46 mm)
1)
2 7/8 in.
(73 mm)
6 in
(152 mm) 3 3/16 in
(81 mm)
2 13/16 in
(71 mm)
1/4 in – 20 3)
2 1/4 in
(57 mm)
4 in
(101 mm)
Fig. 
Dimensions
1) Air inlet.
2) Lubricant outlet.
3) Threaded mounting holes (four places).
6

1)
3)
2)
Installation
Typical drum and pail hookups are described
as follows only as a guide in selecting and
installing a system.
Contact Lincoln factory representative for
assistance in designing system for specific
requirement.
Typical system
hookup
 Determine drum or pail system for
requirement.
 Obtain air line filter/regulator/lubricator
to use with inlet air supply.
 Clean supply lines, hoses, reducers,
connectors and accessories of matter
that could damage pump or system
components.
 Clean/flush pump with mineral spirits or
solvents if necessary.
 Assemble cleaned pump and supply line
together with any required accessory.
 Mount assembled pump to drum or pail.
 Connect material output line/hose
to pump.
 Connect air regulator to pump.
 Tighten all connections.
Fig. 
1) Air nipple.
2) Pump.
3) Air coupler.
WARNING
Always hold a metal part of dispensing
valve firmly to side of a grounded metal
pail when flushing pump with solvents
to reduce risk of injury from splashing or
static sparking. Operate pump at lowest
possible fluid pressure.
Failure to comply may result in
serious injury or damage to equipment.
Accessories
• Filter/regulator/lubricator and gauge
• Eyebolt kit
• Follower plate 120 lb. (54 kg),
400 lb. (181 kg)
• Drum cover 120 lb. (54 kg),
400 lb. (181 kg)
• Drum cover with tie rods
• Model 1709 hoist
7

WARNING
Failure to heed the following warnings including misuse, over pressurizing, modifying
parts, using incompatible chemicals and fluids, or using worn or damaged parts, may
result in serious personal injury, and/or equipment damage, fire, explosion, or property
damage.
• Do not exceed stated maximum working pressure of pump or of lowest rated
component in system.
• Do not alter or modify any part of equipment.
• Do not operate equipment with combustible fluids.
• Do not repair or disassemble equipment while system is pressurized.
• Make sure all grease connections are securely tightened before using this equipment.
• Always read and follow grease manufacturer’s recommendations regarding grease
compatibility, and use of protective clothing and equipment.
• Check all equipment regularly and repair or replace worn or damaged parts
immediately.
• Never point the dispensing valve at any part of the body or at another person.
• Never try to stop or deflect material from dispensing valve, leading connection or
component with your hand or body.
• Always check equipment for proper operation before each use, making sure safety
devices are in place and operating properly.
• Always follow the pressure relief procedure after shutting off the pump, when checking
or servicing any part of the system, and when installing, cleaning or changing any part
of the system.
Pressure relief
procedure
 Disconnect air supply to pump.
 Point dispensing valve away from
yourself and others.
 Open dispensing valve into container
until pressure is relieved.
If above procedure does not relieve pressure,
dispensing valve or hose may be restricted.
To relieve pressure, very slowly loosen hose
end coupling. Then loosen completely and
clear dispensing valve and/or hose.
Operation
Inspect before use
Do not use a pump that appears to be
damaged in any way. Contact factory
authorized service center for repairs.
If overpressurizing of equipment is
believed to have occurred, contact a
factory authorized service center for
inspection of pump.
Annual inspection by a factory authorized
service center is recommended.
WARNING
Do not operate pump or system with
pressure applied. Perform pressure
relief procedure before and after
operating pump.
Failure to comply may result in death
or serious injury.
Pump use
 To start pump, turn on main air supply.
 Slowly open air regulator. Regulate air
pressure from 20–40 psi (1.4–2.8 bar)
and throttle to prime pump.
 Open dispensing valve to allow air to be
purged from system.
 Allow pump to cycle until grease, without
air pockets, flows from dispensing valve.
Close dispensing valve.
 After pump is primed, adjust air pressure
to achieve smooth flow of grease from
dispensing valve.
 Do not allow pump to operate when out
of material. Pump will accelerate quickly
and run too fast, resulting in costly
damage to pump.
 Stop pump immediately if accelerates
quickly or is running too fast. Check
grease supply and refill if necessary.
. Circulating systems:
Pump runs continuously and slows
down or speeds up as supply demands,
until air supply is shut off.
. Direct supply systems:
Pump starts when gun or dispensing
valve is opened and stalls against pres-
sure when it is closed (with adequate air
pressure supplied to motor).
 Use air regulator to control pump speed
and grease pressure. Always use lowest
pressure required to achieve desired
results.
8

Lubrication
Air line filter/regulator is recommended for
use with Lincoln pump to remove harmful
dirt and moisture from compressor air
supply. Grease mechanism once a year.
Lubricate air valve
mechanism
 Disconnect air to pump.
 Remove four cover screws, cover plate
and cover plate gasket.
 Remove and disassemble air valve
casting from pump.
 Air valve casting should be cleaned or
flushed to remove any chips or other
foreign particles prior to assembly.
 Before replacing toggle assembly, pack
cavity with grease. Use approximately
1.5 oz. (44.4 ml) of NLGI 1 (light grade)
water repellent grease.
 Replace cover gasket, plate and screws.
 Tighten to avoid air leaks.
 Periodic inspection of parts at least once
each year is advisable.
WARNING
Do not operate pump or system with
pressure applied. Perform pressure
relief procedure prior to starting pump.
Failure to comply may result in death
or serious injury.
NOTE
Order repair kit and replace all gaskets,
o-rings and packings if complete
disassembly is required.
Material restriction
prevention
Flush system as required with a compatible
solvent to prevent material buildup when
pumping material that dries or hardens.
Corrosion prevention
To prevent water or air corrosion, never
leave pump filled with water or air.
9

Assembly
To assemble, perform disassembly
procedures in reverse. Tighten fasteners
per stated torque specifications.
• Before tightening four valve seat
bolts (), align valve slide seat and
gasket (), slide valve gasket () and air
valve casting () by placing a rod through
center hole.
• Start all fasteners by hand to avoid
stripping threads when reassembling.
NOTE
Lubricate air cylinder and air piston rod
before assembly to prevent damage to
air piston packing and pump gland
packing. Thread piston rod through
gland packing when assembling pump.
Disassembly
 Remove valve cap () and trip rod
pin ().

Unscrew four nuts () from tie rods ()
and remove trip rod collar ().
 Unscrew trip sleeve () from trip rod ()
and lift air valve casting () off of
air cylinder ().
 Remove packing nut () and packing
cap () from air valve casting.
 Remove four valve cover screws () and
cover ().
 Remove four toggle plate screws (),
toggle plate () and trip shoe ().
 Remove four valve seat bolts (),
springs (), valve guide plate () and
valve slide seat and gasket ().
 Unscrew trip rod packing nut () from
air valve casting and remove all packing
parts.
 Unscrew pump tube from outlet
body ().
 Remove air cylinder () and air passage
tube () from outlet body.
 Extend air motor piston rod () out
bottom of outlet body.
 Place wrenches on air piston bolt () and
on wrench flats of piston rod and
unscrew piston rod.
 Thread piston rod through gland packing
to allow removal of pump tube.
 Unscrew gland packing nut () from
outlet body and remove all gland parts.
 Remove priming tube () from bushing
extension ().
 Extend plunger rod () out bushing
extension and unscrew priming
plunger () to allow removal of priming
check parts and plunger rod ().
 Remove bushing extension ()
and unscrew plunger and bushing
assembly () from pump tube.
 Unscrew coupling nut () from plunger
adapter () to allow removal of plunger
and bushing assembly intact, reducing
chance of losing ball stop () and
check ball ().
10

Repair
Repair is limited to replacement of listed
service parts. Special procedures and tools
are required. Contact Lincoln Customer
Service, 5148 North Hanley Road, St. Louis,
MO 63134, [phone] for your nearest
authorized service center.
When ordering replacement parts, list:
–part number
–description
–model number
–series letter
Troubleshooting
Problem Corrective action
Air motor does not operate. Check air supply to pump.
Check for broken trip rod.
Broken toggle or foreign object lodged in priming tube.
Check for rust, worn or scored parts.
Air seepage from air exhaust while pump is not operating. Check valve slide seat and gasket (). Check trip rod packing () and gasket ()
for cut or damaged packing.
Loss of pressure, volume or continuous operation
of pump when not in normal use.
Remove and clean lower inlet checks. Check for foreign material.
Inspect sealing surfaces between upper and lower inlet checks.
Replace if worn or pitted.
Replace shovel rod if rough or pitted. Replace shovel rod packing ().
Inspect lubricant supply line for leaks or breaks.
Lubricant leaking from weep hole in outlet casting. Replace o-ring () and u-cup (). Make sure gland nut () is tight.
Excessive amount of air in lubricant or excessive
amount of lubricant coming from air exhaust.
Replace gland packing (), gland gasket (), o-ring ()
and u-cup packing ().
Troubleshooting
If the following procedures do not correct
the problem, contact a factory authorized
service center. When submitting equipment
to be repaired, be sure to state the nature
of the problem and indicate if a repair cost
estimate is required.
NOTE
Some lubricant exhausts with air
normally.
11

1) Included in 83054 pump repair kit.
2) Recommended service part.
3) Included in 83001 power pump tube repair kit.
Service parts
Item number Description Quantity Part number Item number Description Quantity Part number
1 Air motor piston rod 1 11340 1) 37 Coupling stud 1 11346
2 Air piston bolt 1 11329 38 Ball stop 2 57027
3 Air piston washer 2 48212 39 Check Ball 4 69102 1) 3)
4Air piston packing 1 34090 1) 40 Plunger and bushing assembly 1 90554
5 Air piston nut 1 11337 41 Check seat gasket 1 31047 1) 2)
6Air cylinder gasket 1 33014 1) 42 Check seat 1 11726 1) 3)
7 0-ring 1 34368 1) 43 Plunger rod 1 11723 1) 3)
8Trip sleeve 1 11947 44 Check stop 1 11722
9 Air valve casting 1 237563 45 Priming check packing 1 35073 1) 3)
10 Valve cap gasket 1 30011 1) 46 Check washer 1 11702 1) 3)
11 Trip rod pin 1 11472 1) 47 Priming check 1 11721 1) 3)
12 Valve cap 1 11470 48 Priming check seat 1 11725 1) 3)
13 Trip rod collar 1 11471 49 Priming plunger 1 11724 1) 3)
14 Cover gasket 1 34158 1) 50 Priming tube 1 239719
15 Valve cover screw 6 236868 51 Bushing extension 1 61273
16 Toggle plate screw 4 236869 52 Bushing gasket 1 31049
17 Gasket 1 33039 1) 53 Plunger adapter 1 11344
18 Packing washer 1 236616 1) 2) 54 Muffler cover 1 236615
19 Trip rod packing 4 236835 1) 2) 55 Muffler 1 236833
20 Trip rod packing nut 1 245425 56 Slide valve gasket 1 38162 1)
21 Gland packing nut 1 12333 57 Spring 1 56038 1)
22 Gland packing washer 1 48268 58 Valve slide seat and gasket 1 83063
23 Gland packing 2 34180 1) 59 Spring 1 55138
24 Gland gasket 1 31050 1) 60 Valve seat bolt 236870
25 Gland packing spacer 1 14940 61 Cover 1 236286
26 0-ring 1 34572 1) 62 Toggle plate 1 91331 2)
27 U-cup packing 1 38165 1) 63 Trip shoe 1 11475 2)
28 Gland packing washer 1 48213 64 Tie rod nut 4 51009
29 Connector gasket 2 31048 1) 65 Tie rod 4 10294
30 Piston rod connector 1 11349 66 Packing nut gasket 1 30003 1)
31 Trip rod 1 90691 2) 67 Packing nut 1 11904
32 Pump tube gasket 2 31054 1) 68 Plunger packing washer 1 48237
33 Outlet body 1 40537 69 Plunger packing 1 34110 2)
34 Air cylinder 1 61041 2) 70 Packing cap 1 11905
35 Air passage tube 1 61502 71 Eye bolt 1 68531
36 Coupling nut 1 11345 72 Extension adapter 1 236975
Not shown Valve guide plate 1 45605
12

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16 17
18
19
20 2)
21
22
23
24
25
26 3)
27 3)
28
29
30
31
32
33
7
6
34
35
1)
Fig. IPB 
1) Use Locktite 510 gasket eliminator on threads.
2) Tighten to 10–15 lbf-ft. (13–20 Nm).
3) To make compatible with synthetic greases, refer to Synthetic grease kit 245530.*
*Indicates change.
13

29
30
32
36
37
38
39
40
41
42
43
44
45 4)
46
47
48
49
50
51
52
52
53
39
38
1 in.
(25 mm)
1)
2)
3)
A
Fig. IPB 
Description Part number Weight Length
lbs. kg in. mm
Bare pump 83513 – ––
Piston rod 11799 – –33/495
Pump tube 61293 – –1129/32 302
Drum size – 50 23 ––
Dimension A – – –187/8479
1) Pump tube.
2) Piston rod.
3) Use Loctite 510 gasket eliminator on threads.
4) To make compatible with synthetic greases, refer to Synthetic grease kit 245530.*
*Indicates change.
Synthetic grease kit *
Converts pump to be compatible with synthetic greases
and lubricants. Kit must be ordered separately.
Item
number Description Quantity
Part
number
26 O-ring, FPM 1 245534
27 U-cup, TFE/FPM 1 245533
45 Solid packing, FPM 1 245532
14

15 4)
16 3)
16
3)
54
55
56
57
58 39
59
60
58
61
14
62
63
64
65
66
67
68
69
70
2)
1)
5)
1/4 in NPTF6)
71
72 8)
7)
Fig. IPB 
1) Air exhaust port.
2) Lubricate balls and springs before assembly.
3) Tighten to 30–40 lbf-in. (3.3–4.5 Nm).
4) Tighten to 90–100 lbf-in. (10 to 11 Nm).
5) Air valve mechanism.
6) Lubricant outlet. Do not exceed 15 lbf-ft. (20 Nm).
7) Optional eyebolt kit for hoisting purposes. Parts must be ordered separately.
8) Threads to valve cap ().
15

Warranty
The instructions do not contain any information on the warranty.
This can be found in the General Conditions of Sales, available at:
www.lincolnindustrial.com/technicalservice or
www.skf.com/lubrication.
skf.com | lincolnindustrial.com
® SKF, Lincoln and PowerMaster are registered trademarks of the SKF Group.
© SKF Group 2020
The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
June 2020 · Form 403513 Version 2