Link Controls CDO100 Compact Series User manual

STA
CDO100 Compact
Instructions for Sectional Door Operator type :
Door Operator / STA/ LC- 2973 Rev.H
Stuart Road, Manor Park, Runcorn, Cheshire, WA7 1TS
T: [phone] F: [phone] www.linkcontrols.co.uk [email protected]
Warning : Please read these instructions fully before installation
Link Controls
Instructions for Rolling Door Operator type :

2 – Door Operator / STA / LC- 2973 Rev.H
1. Contents 3. General safety instructions
2. Key to symbols
Guarantee
The function and safety of the equipment is only guaranteed
if the warning and safety instructions included in these
operating instructions are adhered to.
Link Controls is not liable for any personal injury or damage
to property that occurs as a result of the warning and safety
instructions being disregarded.
Link Controls does not accept any liability or warranty for
damage due to the use of non-approved spare parts and
accessories.
Using the equipment for its intended purpose
Operators of the STA range are designed exclusively for
opening and closing counter balanced sectional doors.
Operators of the CDO range are designed exclusively for
opening and closing roller shutter doors (complete with
installation of a safety brake as required)
Target group
Only qualied and trained specialists are permitted to install
and service the operator. Qualied and trained professionals
full the following requirements:
- knowledge of the general and specic safety and accident
prevention regulations,
- Knowledge of the relevant regulations,
- trained in the use and care of appropriate safety equipment,
- Capable of recognising the dangers associated with
installation.
Only qualied and trained electricians may connect the
operator and carry out electrical maintenance.
Qualied and trained electricians full the following
requirements:
- knowledge of the general and specic safety and accident
prevention regulations,
- knowledge of the relevant electrical regulations,
- trained in the use and care of appropriate safety
equipment,
- capable of recognising the dangers associated with
electricity.
Instructions for installation and connection
- The controls must be disconnected from the electricity
supply before carrying out electrical works. It must be
ensured that the electricity supply remains disconnected
during the works.
- Local protective regulations must be complied with.
- Mains cables and control cables must be laid separately.
1. Contents 2
2. Key to symbols 2
3. General safety instructions 2
4. Overview of products 3
5. Installation 4
6. Initial Operation 9
7. Emergency operation 13
8. Maintenance 15
9. EU Declaration of Conformity 16
Danger of personal injury!
The safety instructions must be
observed!
Warning! Danger to property!
The safety instructions must be
observed!
Information
Special information
OR
Reference to other sources of
information

Door Operator / STA / LC- 2973 Rev.H– 3Door Operator / STA / LC- 2973 Rev G– 3
Regulations and bases for testing
For connecting, programming and servicing, the following
regulations must be observed (the list is not exhaustive).
Construction product standards
- EN 13241-1 (Products without re resistance or smoke
control characteristics)
- EN 12445 (Safety in use of power operated doors -
Test methods)
- EN 12453 (Safety in use of power operated doors -
Requirements)
- EN 12635 (Industrial, commercial and garage doors and
gates - Installation and use.)
- EN 12978 (Safety devices for power operated doors and
gates - Requirements and test methods)
Electromagnetic compatibility
- EN 55014-1 (Radio disturbance, household appliances)
- EN 61000-3-2 (Disturbances in supply systems -
harmonic currents)
- EN 61000-3-3 (Disturbances in supply systems -
voltage uctuations)
- EN 61000-6-2 (Electromagnetic compatibility (EMC) -
Part 6-2: Generic standards - Immunity for industrial
environments)
- EN 61000-6-3 (Electromagnetic compatibility (EMC) -
Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments)
Machinery guidelines
- EN 60204-1 (Safety of machinery, electrical equipment of
machines, part 1: general requirements)
- EN 12100-1 (Safety of machinery. Basic concepts,
general principles for design. Basic terminology,
methodology)
Low voltage
- EN 60335-1 (Household and similar electrical
appliances - Safety)
- EN 60335-2-103 (Particular requirements for drives for
gates, doors and windows)
Various options
The following package options are available for the STA
(CDO 100 Compact) operator:
All options listed below can be supplied with either the
KE, KU and WGI manual override variants;
STA 1-10-24
STA 1-10-24 E
CDO100 1-10-24
CDO100B 1-10-30
CDO100B 1-7-45
CDO100B 1-10-24
CDO 100: 1:10-30
STAW 1-10-24 E
STAW 1-10-24
CDO-100 1-10-24
4. Overview of products

4 – Door Operator / STA / LC- 2973 Rev.H
5.1 Preparation
Danger!
To avoid injury, the following points must
be observed:
- The operator must be installed free of
any tension.
- The operator must not move on the
shaft.
- The design and subsurface of all
components must be suitable for the
forces encountered.
Warning!
To avoid damage to the operator and the
door, the operator must only be tted if:
- the operator is undamaged,
- the ambient temperature is -20 ºC to
+60 ºC,
- the altitude of the location does not
exceed 1,000 m,
- a suitably rated mains protection device
has been selected.
☞Before installation, ensure that:
- the operator is not blocked,
- the operator has been newly prepared after a lengthy
-storage period,
- all connections have been carried out correctly,
- the direction of rotation of the drive motor is correct,
- all motor protective devices are active,
- no other sources of danger exist,
- the installation site has been cordoned o󰀨 over a
wide area.
Information
The relevant instruction for the door must
be observed when tting the drive to the
door.
- a suitably rated mains protection device
must be selected.
5.2 STA Sectional Operator
Mounting with torque bracket - example
A
B
C
D
☞Fit the torque support bracket/console (A).
☞Grease the spring shaft (B) around the operator
seating.
☞Insert the feather key (C) into the spring shaft (B).
☞Place the operator (D) on the spring shaft (B).
☞Secure the feather key (C) against any move-
ment.
The feather key can be secured with two hose
clamps or adjusting rings.
☞Fix the operator to the torque support bracket
with 4 bolts.
Warning!
Damage due to improper installation the
drive! To avoid damage to the drive and to
the door, the drive must be mounted on a
torque support bracket that it is vibration
damped.
5. Installation

Door Operator / STA / LC- 2973 Rev.H– 5
5. Installation
Mounting torque support bracket to Operator
1. Remove Plastic caps (if tted) from hollow shaft of the
operator.
2. Fix torque plate using the 4-o󰀨 M8x20 bolts, 4-o󰀨 M8
spring washers and 4-o󰀨 M8 at washers.
Information:
Link Controls Ltd. constantly strives to
improve the quality of its goods and as
such reserves the right to replace/modify
products without prior notication. Any
examples given are inteded for guidance
only.
5.3 CDO100 Compact Operator - Flange Mount
Handing the operator
This operator is suitable for left or right hand installation.
The ange and shaft can be removed and tted on the
opposite side.
Assembley of the operator
1. Remove the plastic caps
(if tted from hollow shaft of the operator)
Torque Plate is
height adjustable
As viewed from
End Elevation
‘1A’ ‘1B’
1
1
2

6 – Door Operator / STA / LC- 2973 Rev.H
5. Ensure the keysteel is secured in the keyway and x
the drive sprocket or gear pinion to the drive shaft
Warning!
Damage due to improper xing of the
sprocket / gear pinion. Fixing the drive
sprocket at the end of the shaft may cause
excessive loading on the shaft - resulting
in shaft failure.- Ensure the keysteel is
secured in the keyway.
2. Ensure the keysteel is secured in the keyway and t
the drive shaft ensuring that the shaft comes ush with
hollow shaft on the non-drive side. The drive shaft is
held by the M8x20mm bolt and washer (see step 1)
3. Fix the ange adaptor using 4-o󰀨 M8x25mm
countersunk socket cap screws.
4. Fix the ange using the 4-o󰀨 M8x22mm socket cap
screws.
Information:
The ange adaptor will only t correctly in
one orientation
5. Installation
3
4
2

Door Operator / STA / LC- 2973 Rev.H– 7
5. Installation
5.4 CDO100 Compact Operator - Foot Mount
Handing the operator
This operator is suitable for left or right hand installation.
The shaft can be removed and tted on the opposite side.
1. Remove the plastic caps
(if tted from hollow shaft of the operator)
2. Ensure the keysteel is secured in the keyway and t
the drive shaft ensuring that the shaft comes ush with
hollow shaft on the non-drive side. The drive shaft is
held by the M8x20mm bolt and washer.
3. Fix each mounting foot using the 2-o󰀨 M8x20mm
Bolts and 2-o󰀨 M8 spring washers.
As viewed from
End Elevation
‘1A’ ‘1B’
2
1
3

8 – Door Operator / STA / LC- 2973 Rev.H
4. Ensure the keysteel is secured in the keyway and x
the drive sprocket or gear pinion to the drive shaft
Warning!
Damage due to improper xing of the
sprocket / gear pinion. Fixing the drive
sprocket at the end of the shaft may cause
excessive loading on the shaft - resulting
in shaft failure.
5.5 Installation of the emergency hand chain
(for operators with emergency hand chain)
Information:
To ensure that they work correctly, the
chain links must not be twisted.
☞Join the ends of the emergency hand chain together
with a chain connecting link.
Warning!
To avoid damage to the operator and
the door, the emergency hand chain
must be safely secured (for example in a
‘chain keep’ ) while the door is operated
electrically.
5. Installation

Door Operator / STA / LC- 2973 Rev.H– 9
6. Initial Operation
6.1 Preparation
Warning!
To avoid damage to the operator, the
following points must be observed:
- The types of cable and their diameters
must be selected according to current
regulations.
- The nominal currents and the type of
connection must correspond to those on
the motor type plate.
- The drive details must agree with the
connected loads.
Information:
When operated with electronic control
units, the corresponding start-up
instructions and circuit diagrams must be
complied with.
6.2 Motor & Limit Switch Connections
Open the operator
☞Remove the cover from the operator.
Insert the cables
☞Feed the cables through the gland tting into the
operator.

10 – Door Operator / STA / LC- 2973 Rev.H
Internal Pre-wired Connections
A Motor - “U”, “V” & “W”
B Thermal Switch - N/C
B2 Interlock Switch - N/C
C Limit Switch Cables
Customer Connections
D Motor Supply Connections “1”, “2” & “3”
E Limit Switch Connections:
“6” - Common
“7” - Open Limit
“8” - Close Limit
“9” - Pre-Close Limit
F Thermal / Interlock Connections “4” & “5”
G Cap Switch Option Wiring
H Cap Switch Connections “10” & “11”
Limit switch connections (microswitches)
1
4 2
CL
OP
AUX
AUX
S1
S2
S3
S4
6. Initial Operation
B A
G
D
B2
HEF
C

Door Operator / STA / LC- 2973 Rev.H– 11
MOTOR - 3 x 400V star connection (standard)
The motor is factory-wired for connection to a
3 x 400V mains supply control panel.
W
V
U
3
2
1
3ph 400 V
☞Connect all the cables required
MOTOR - 3 x 230V delta connection
To connect the operator to a 3 x 230V mains sup-
ply, please consult the manufacturer.
MOTOR - 1 x 230V connection
The motor is factory-wired for connection to a
230V/1-phase mains supply control panel.
COM
OPEN
CLOSE
1ph 230 V
321
☞Connect all the cables required.
Pre-wired cable connections (12 core cable)
6.3 Setting Mechanical Limits
M Fine adjustment screw
N Locking screw
Each control cam has a locking screw (N) and a
ne adjustment screw (M).
The locking screw (N) is used to lock the
corresponding control cam in the desired position.
Finer adjustment can be made with the ne
adjustment screw (M).
Set the CLOSED end position
☞Drive the door to the CLOSED end position.
☞Set the control cam so that the CLOSED limit
switch (S4) is actuated.
☞Tighten the locking screw (N).
Set the OPEN end position
☞Drive the door to the OPEN end position.
☞Set the control cam so that the OPEN limit
switch (S3) is actuated.
☞Tighten the locking screw (N).
Warning!
To avoid damage to the operator it is
important that all unused cams MUST be
locked in position
M
N
6. Initial Operation
Spare
Cores

12 – Door Operator / STA / LC- 2973 Rev.H
6.4 Digital Limits
Electronic interface
A: AVE plug (absolute value encoder plug)
B: AVE plug terminal (absolute value encoder
plug terminals.
Information:
Please refer to the control unit operating
manual for instructions on setting the limit
end positions.
A
B
Wiring allocation,
AVE (absolute value encoder) plug
The numbers on the plug are also the wire
numbers.
4: Safety circuit input (N/C)
5: RS 485 B
6: GND
7: RS485 A
8: Safety circuit output (N/C)
9: 7...18V
DC
AVE (absolute value encoder) plug terminal (7-12)
C: Thermal element in the drive
D: Manual emergency control
(emergency crank or emergency chain)
6. Initial Operation

Door Operator / STA / LC- 2973 Rev.H– 13
6.5 Check the system
Check the direction of travel
☞Drive the door in the CLOSED direction.
The operator must close the door.
☞Drive the door in the OPEN direction.
The operator must open the door.
Information:
If the door’s direction of travel does not
correspond to the commands keyed
in, then the direction of rotation must
be changed. Instructions for changing
the direction of rotation are given in the
control unit operating manual.
After this the direction of travel must be
checked again.
Check the limit switch settings
☞Drive the door to the CLOSED end position.
The operator must stop in the desired position.
☞Drive the door to the OPEN end position.
The operator must stop in the desired position.
Check the mechanical functions
After assembling and installing all components the
functions of the system must be checked.
☞Check that all mountings have been securely
tightened.
☞Check all the functions of the system.
☞Check that the operator runs smoothly.
☞Check whether the operator is leaking oil.
If the operator makes unusual noises or leaks oil:
- The operator must be taken out of service immediately,
- Contact technical support.
Danger!
To avoid injury, the following points must
be observed:
- Emergency operation may only be
carried out from a safe standing position.
- Emergency operation may only be
carried out when the motor is stationary.
- The system must be disconnected from
the power supply during emergency
operation.
- Operators with a spring brake must be
actuated against the closed brake when
opening or closing the door.
- For safety reasons, brakes in doors
without a weight counterbalance must
only be released in the closed door
position for testing purposes.
- Accidental releasing of the brake must
be rendered impossible by preventive
measures at the installation site.
During maintenance works or in the case of an electrical
failure, the door can be moved towards the OPEN or
CLOSED positions with the help of the emergency
manual override equipment.
Information:
If the door is moved beyond the CLOSED
or OPEN end positions, the operator
can no longer be activated electrically
- place the door back into a normal
postion before attempting powered
operation.
7. Emergency Operation

14 – Door Operator / STA / LC- 2973 Rev.H
Operation with emergency hand chain
☞Release the emergency hand chain from its
xing.
☞Move the door in the OPEN or CLOSE direction
by pulling on the emergency hand chain on the
side concerned.
Operation with emergency hand crank
☞Push the emergency hand crank into the operator
as far as it will go.
☞Move the door in the OPEN or CLOSE direction
by turning the emergency hand crank.
☞Remove the emergency hand crank from the
operator after completing emergency manual
operation.
7. Emergency Operation
Operation with emergency
wheel guide & interlock
☞Lift the handchain o󰀨 the safety switch and place
it on the chainwheel.
☞The Door can now be operated by handchain.
Before power is restored, the above
procedure must be reversed

Door Operator / STA / LC- 2973 Rev.H– 15
Operation with disengage mechanism
Warning!
To avoid injury, the following points must
be observed:-
- Drive units with a disengage mechanism
require that a fall protection is mounted
on to the door.
- Without a fall protection the door does
not comply with directive ASR. A1.7 and
may fall in an uncontrolled manner
☞Pull on the red loop.
The door can be moved manually.
☞Pull on the green loop.
The door can be moved with the operator.
8. Maintenance
Warning!
To avoid damage to the operator and door,
the following points must be observed:
- Maintenance must only be carried out by
authorized persons.
- Directive BGR 232 must be complied with.
- Worn or faulty parts must be replaced.
- Only approved parts may be installed.
All maintenance work must be
documented.
Information:
The drive unit has lifetime lubrication and
is maintenance-free.
☞Check that all mountings have been securely
tightened.
☞Check the brake (if available).
☞Check the limit switches and safety switches.
☞Check for noises and oil leaks.
☞Check the mounting of the operator for corrosion.
☞Check the housing for damage.

16 – Door Operator / STA / LC- 2973 Rev.H
Link Controls Ltd. reserves the right to change / modify products without prior notication
20/02/2017
9. EC Declaration of Incorparation
Authorised Distributor:
Link Controls, Stuart Road, Manor Park, Runcorn, Cheshire, WA71TS
Door & Gate Operators, Access Control & Security Equipment
Registered in England & Wales No. 2525292