Lippert Components Solera Classic Installation instructions

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Table of Contents
Introduction ............................................ 2
Quick Facts ............................................ 2
Safety .................................................. 2
Classic Awnings Pre-Install Turn Chart ................ 2
Additional Information Resources .................... 2
Preparation ............................................. 2
Resources Required. ................................... 2
Installation .............................................. 3
Awning Rail Installation ................................ 3
Assembling the Awning ................................ 4
Installing the Bottom Mounting Brackets ............... 4
Installing the Awning ................................... 5
Securing the Fabric .................................... 7
Installing the Stop Bolt ................................. 8
Operation ............................................... 8
Extending the Awning ................................. 8
Optional Carport Position .............................. 9
Retracting the Awning ................................. 9
Fabric Replacement ................................... 9
Fabric Removal ........................................ 9
Installing Replacement Fabric ....................... 10
Classic Awnings Fabric Replacement Turn Chart ... 11
Fabric Care .......................................... 12
Troubleshooting chart ............................... 13
Notes .................................................. 14
Notes .................................................. 15
Solera®
Classic Awning
Installation and
Owner’s Manual
(For Aftermarket Applications)

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
REMOVING FABRIC TAPE OR SPRING ASSEMBLY
COTTER PINS PREMATURELY COULD CAUSE SERIOUS
INJURY OR PROPERTY DAMAGE.
Preparation
FAILURE TO FOLLOW THE INSTRUCTIONS PROVIDED
IN THIS MANUAL MAY RESULT IN DEATH, SERIOUS
INJURY, PROPERTY DAMAGE, OR VOIDING OF THE
COMPONENT WARRANTY.
MOVING PARTS CAN PINCH, CRUSH OR CUT. KEEP
CLEAR AND USE CAUTION.
Do NOT remove the following items until instructed:
1. Tape securing the fabric.
2. Cotter pins in the spring assemblies
Resources Required.
• 1 to 3 People
• Cordless or Electric Drill or Screw Gun
• Appropriate Drive Bits, including 3/8” and ½”
• Screwdriver
• Ratchet
• 7/16” Socket
• ½” Socket
• ½” Wrench
• 3/16’ Drill Bit
• Non-Permanent Method of Marking
• Silicone Sealant or Butyl Tape
• Silicone Lubricant
• #10 x ¾” Self-tapping Screws
• ¼” - 20 x ½” Phillips Head Screws
• ¼” x 2 ½” Lag Screws
Safety
NOTE: Solera®Classic Awning drive and idler heads are preloaded
with tension and secured with cotter pins from the factory. If the cotter
pins have been removed or otherwise lost, and tension needs to be
added to the heads, use the “Classic Awnings Pre-install Turn Chart”
to add the correct number of turns to the awning heads.
Classic Awnings Pre-Install Turn Chart
Roll Tube Width Turns
6’ to 10’ 4
11’ to 14’ 5
15’ to 18’ 6
19’ and up 8
Introduction
The rugged spring-loaded Solera®Classic extends and retracts
in just a few easy steps. Simply release the travel locks on each
arm, loosen the rafter knobs, use the pull cane to unlock the
roller, then hook the pull strap and walk it out to unroll the awning.
Once extended, set the tension, tighten rafter knobs and raise
the awning arms to whatever pitch you want for shade and water
runoff. You can also detach the arms from the bottom bracket and
rotate them to a vertical “carport” position. This carport position
makes it easy to attach Solera accessories like the Screen Room
and Solera Family Room™
Quick Facts
• Standard 8’ projection
• Classic brackets align perfectly with bracket holes of most
brands of manual awnings
• Arms detach from bottom bracket and easily swing to “carport”
position
Additional Information
Resources
Additional information about this product can be obtained from
www.lci1.com/support or by downloading the free MyLCI app.
The app is available on iTunes®for iPhone®and iPad®and also
on Google Play™for Android™users.
iTunes®, iPhone®and iPad®are registered trademarks of Apple
Inc.
Google Play™and Android™are trademarks of Google Inc .

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Installation
NOTE: All fasteners supporting the awning assembly
MUST have a backer within the structure of the wall of the
unit. Refer to unit’s manufacturer for proper location.
Awning Rail Installation
NOTE: Awning rail not included.
If necessary, install awning rail as follows:
1. Position the awning rail along the line where the roof and
wall meet.
NOTE: The awning rail MUST be level and parallel with the
oor line of the unit (Fig.1).
Floor Line
awning width = bolthead-to-bolthead Side View
Front Facing View
A
B
E
DD
B
90°
Fig.1
C
dotted line
= vertical
centerline
dotted line
= vertical
centerline
2. After determining the awning rail’s proper location, mark
its position with a non-permanent method of marking.
3. Seal the back of the awning rail with silicone sealant or
Butyl tape.
4. Align the awning rail on the wall and secure with #10 x
¾” screws, using all fastener holes.
Letter Description
A Awning Rail
BSupport Arm Assembly
CRoll Tube Assembly
D Lower Mounting Bracket
E Upper Mounting Bracket
Awning Rail Assembly Parts

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Assembling the Awning
NOTE: The head assemblies (Fig.2A) and support arm
assemblies (Fig.2B) are numbered to ensure proper
assembly. Match the proper support arm assembly to the
correct head assembly.
Fig.3
Fig.2
A
B
NOTE: Do not set the awning on any surface that may
damage the assembly or fabric.
1. On a at surface, carefully lay out the support arm
assemblies and roll tube assembly.
NOTE: The cam lock MUST be on the right side of the roll
tube when facing the unit.
2. Slide the left support arm assembly into the idler head
assembly of the roll tube. Align the holes and secure using
one (1) ¼”-20 x ½” Phillips head drive screw (Fig.3).
3. Repeat step 2 for the right support arm assembly.
4. Measure and conrm the width of the awning. The
distance is measured from bolthead to bolthead (Fig.1).
Installing the Bottom Mounting Brackets
1. On the awning rail, mark the position of the support arm
assemblies using the bolthead-to-bolthead measurement.
Ensure that the support arm assemblies will not interfere with
any lights, vents or the operation of any windows or doors.
2. Using a non-permanent method of marking, mark a
perpendicular line from the mark on the awning rail down
to the oor line. This is the centerline of the support arm
assembly (Fig.1). Do this for both support arm assemblies.
3. Position the bottom bracket with the fastening points at the
oor line (Fig.4).
A. Center the bracket on the centerline mark of the
support arm assembly (Fig.4).
B. Mark the hole locations, then using a 3/16” drill bit, pre-
drill both holes.
C. Apply a liberal amount of sealant over the holes.
D. Attach the bracket using the provided ¼” x 2 ½” lag
screws (Fig.4).

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
NOTE: All screws supporting the awning assembly MUST
have a backer within the structure of the wall of the unit. Refer
to unit’s manufacturer for proper backer location.
5. Repeat step 3 for the other end of the awning.
Installing the Awning
1. Measure the distance from the awning rail channel to the lower
mounting bracket fastening point.
2. Compare the distance from the center of the roll tube and the
support arm assembly foot to the measurement in step 1 and
adjust the support arm assembly to make both distances equal.
A. Open the support arm assembly handle (Fig.5) and slide the
outer arm lower channel (Fig. 6, Channel #2) up or down to
desired height.
B. Close the handle and slide the outer arm lower channel
(Fig. 6, Channel #2) until the locking pin clicks into the nearest
positioning hole.
Fig.5
Fig.6
Channel #1
Channel #2
Channel #3
Channel #4
Locking Knob
Support Arm
Assembly
Handle
Fig.4
A
B

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
3. Use a screwdriver to spread open either end of the awning rail
on the installation side (Fig.7A).
4. To protect the fabric from damage during installation, le any
sharp edges or burrs from the awning rail channel.
5. Spray the inside of the awning rail channel (Fig.7B) with silicone
lubricant.
6. Remove the packaging from the fabric. Unroll a small portion of
fabric, but not more than one rotation of fabric.
NOTE: The next step will require three people: One to feed the
polycord into the awning rail channel; two to walk the support
arm assemblies along the awning rail while the fabric slides into
position.
7. Slide the polycord into the awning rail channel and walk the
support arm assemblies and fabric down the awning rail channel
until the support arm assemblies are in line with the previously
made centerline marks.
8. Lift the support arm assembly up and secure the feet into the
previously installed bottom mounting brackets by pressing the
lever and opening the latch (Fig.8).
9. Center the upper mounting brackets on the previously marked
centerline of the support arm assembly centerline.
A. Arrange the upper mounting brackets to straddle the
awning rail.
B. Tighten the black locking knob on the mount arm upper
channel (Fig.6, Channel #3).
NOTE: If adjustments are needed so the upper mounting
brackets straddle the awning rail, loosen the black locking knob
on the mounting arm’s upper channel (Fig.6, Channel #3).
Slide the mounting arm upper channel (Fig.6, Channel #3)
up or down as needed over the mounting arm’s lower channel
(Fig.6, Channel #4).
Fig.7
A
B
Push To Open
Fig.8

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
FAILURE TO MAINTAIN CONTROL OF THE ROLL
TUBE, FABRIC AND SUPPORT ARM ASSEMBLIES
MAY RESULT IN SERIOUS PERSONAL INJURY OR
PROPERTY DAMAGE.
USE CARE WHEN REMOVING THE COTTER PINS.
THE COTTER PINS ARE HOLDING THE PRE-WOUND
TENSION OF THE SPRING. FAILURE TO SECURELY
HOLD THE ROLL TUBE MAY ALLOW THE ROLL
TUBE TO RAPIDLY ROLL UP AND CAUSE PERSONAL
INJURY OR DAMAGE.
Securing the Fabric
1. Roll the awning in and out several times to ensure that
the fabric is square on the roll tube.
2. Secure the fabric in the awning rail no more than 1”
inside the edge of the fabric on both ends using a #6 x
½” hex. head screw. Install the screw down through the
awning rail into the fabric and the polycord (Fig.10).
Awning Rail
1”
Fabric
Stitching
10. Once the upper bracket is placed, mark and pre-drill
two 3/16” holes through the awning rail or unit.
A. Apply a liberal amount of silicone sealant over the
holes.
B. Attach the upper mounting bracket using the provided
¼” x 3” lag screws provided (Fig.9).
NOTE: All screws supporting the awning assembly MUST
have a backer within the structure of the wall of the unit.
Refer to the unit’s manufacturer for proper backer location.
It is acceptable that the lag screws go through the at
portion of the awning rail.
11. Repeat step 10 for the other support arm assembly.
NOTE: Prior to completing removing cotter pins in step 12,
make sure the cam lock is on the roll out position.
12. Firmly grasp the roll tube and head and remove the
safety cotter pin from each end of the roll tube. Keeping a
rm grasp on the roll tube and head, place the cam lock in
the roll up position.
13. Allow the fabric to slowly roll up.
Fig.10
Fig.9
Upper Mounting
Bracket
Awning Rail
Lag Screw

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Extending the Awning
1. Make sure the black locking knobs on the mount/rafter arm
upper channels (Fig.6, Channel #3) are loosened. Pinch the
travel locks together to release the outer arm from the mount/
rafter arm.
2. Flip cam lock down to the extend position.
3. Using the pull rod, start pulling the awning outward until full
extension is complete.
4. Slide the mount/rafter arms all the way to the top of the
outer arm. Make sure they lock into place.
5. Pull on the mount/rafter arm to ensure the fabric is taut, then
tighten the black locking knob to lock it into place.
6. Raise the outer arms to the desired height by releasing
the support arm assembly handle and allow the outer arm
upper channel (Fig.6, Channel #1) to slide onto the outer
arm lower channel (Fig.6, Channel #1). After the desired
height is reached let go of the support arm assembly
handle to lock the arm at this position.
7. Repeat steps 4-6 on the other end.
8. Slide the pull strap to one end or the other and wrap it
around the arm to get it out of the way.
Installing the Stop Bolt
1. Make sure the awning is completely retracted.
2. Make sure the roll tube centerline is level with or slightly
higher than the awning rail centerline (Fig.1). The bottom of
the roll tube MUST not be higher than the awning rail.
3. Adjust support arm assemblies if necessary.
A. Open the outer arm handle (Fig.11) and slide the outer
arm upper channel (Fig.6, Channel #1) up or down to the
desired height.
B. Close the handle and slide the outer arm upper
channel (Fig.6, Channel #1) on the outer arm lower
channel (Fig.6, Channel #2) until the locking pin clicks
into the nearest positioning hole.
4. With a non-permanent method of marking, mark the
position of the stop hole that is directly below the outer arm
upper channel (Fig.6, Channel #1).
5. From the inside of the outer arm lower channel
(Fig.6, Channel #2), insert a 5/16” bolt through the hole.
Secure with a star washer and a 5/16” acorn nut using ½”
socket and wrench (Fig.12).
NOTE: It may be necessary to lift the outer arm upper
channel (Fig.6, Channel #1) to tighten the acorn nut.
6. Repeat steps 3-5 for the other support arm.
Fig.12
Bolt
Star Washer
Acorn Nut
Fig.11
Support Arm
Assembly
Handle
Operation

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Optional Carport Position
1. After the arm is fully extended, remove the outer arm
from the side of the unit by releasing the lever on the lower
mounting bracket (Fig.8).
2. Walk the awning out until the outer arm is straight up and
down. Set the lower mounting bracket on the ground.
3. Make sure to use the provided stakes to secure the outer
arm to the ground.
Retracting the Awning
NOTE: Do NOT retract the awning while in carport mode.
1. If in carport mode, do as follows:
A. Remove the stakes from the foot of the outer arm.
B. Walk the outer arm back to the unit, then secure it to
the lower mounting bracket on the unit’s sidewall.
C. Repeat steps A and B on the other end of the awning.
2. Take the awning pull strap and return it to the center of the
awning roll tube.
3. Lower the roll tube by holding the outer arm and
releasing the support arm assembly handle on the side.
Let the outer arm upper channel (Fig.6, Channel #1) slide
down the outer arm lower channel (Fig.6, Channel #2)
until it rests on the acorn nut. Repeat procedure on the
other end.
4. Loosen the black locking knob.
A. Unlock the mount/rafter arm by releasing the spring
clip from the top of the head assembly.
B. Allow the mount/rafter arm to slide all the way down
toward the bottom of the outer arm.
C. Repeat the procedure for both ends.
5. Take a rm hold of the awning strap and release the
tension on the springs by ipping the cam lock up to the
roll in position.
6. Walk the awning in toward the unit.
A. Hook the pull rod into the pull strap before the strap
gets too high.
B. Using the pull rod, walk the awning to the fully-closed
position.
7. Lock the arms for travel mode by compressing the
outer arm and mount/rafter arm together until the red tab
disappears, then tighten the black locking knob.
Fabric Replacement
Fabric Removal
1. If equipped, remove the drip cap from the end of the awning
rail from which the fabric will be removed.
2. Remove the two #6 x ½” hex head screws located on the
awning rail. Set screws aside (Fig.10).
3. Extend the awning out completely by sliding the mount/
rafter arms all the way to the top of the outer arm and make
sure they lock into place and insert cotter pins (Fig.13).
4. Pull on the mount/rafter arm to insure the fabric is taut
and tighten the black locking knob to lock it into place. As a
precaution, tape the cam lock in the roll out position.
5. On the end of the awning rail the fabric will be removed
from, remove the upper mounting bracket from the unit wall.
Allow the mount/rafter arm to pivot out of the way.
Fig.13
Cotter Pin
Idler Side Shown

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
8. Place the removed assembly onto a level area.
9. Since the drive head assembly is still under tension, hold
the drive head assembly securely while someone securely
holds the idler head and roll tube.
10. Continuing to have the secure hold described in step 9,
remove the drive head assembly cotter pin.
FAILURE TO SUPPORT THE ROLL TUBE, FABRIC
AND DRIVE/IDLER HEAD ASSEMBLIES DURING
INSTALLATION MAY RESULT IN PERSONAL INJURY
OR PROPERTY DAMAGE.
FAILURE TO MAINTAIN CONTROL OF THE ROLL
TUBE, FABRIC AND DRIVE/IDLER HEADS MAY
RESULT IN PERSONAL INJURY OR PROPERTY
DAMAGE.
6. Remove the drive head assembly and idler head assembly
retaining fasteners from the outer arms to separate the
components (Fig. 14).
Fig.15
Fastener
7. Working together, remove the roll tube assembly (which
includes the drive and idler head assemblies) from the awning
rail and support arms by sliding the assembly along the
awning rail until clear.
11. While one person holds the roll tube, have another person
slowly rotate the drive head assembly clockwise to release
tension.
12. Mark the cam lock position on the roll tube with a non-
permanent marker.
13. Remove the three screws holding the drive head assembly
end cap on the roll tube and set the drive head assembly
aside.
14. Mark the roll tube grooves containing the polycords prior to
removing the fabric from the roll tube.
15. Remove the two screws holding the fabric in place on the
roll tube.
16. To remove the fabric, gently pull the roll tube from one end,
while another person holds the fabric in-place.
Installing Replacement Fabric
1. Unroll the replacement fabric so that the polycords are
parallel with the roll tube.
2. On a clean, level surface free of any debris that could
scratch or damage the roll tube, gently slide the roll tube onto
the two polycords of the fabric (Fig.15).
3. Center the fabric on the roll tube.
4. Apply the screws that were holding the polycords in place
on the roll tube.
Fabric
Polycord in
Roll Tube Channel
Slide
Fig.14

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
5. Roll the fabric onto the roll tube (Fig.16). Make sure the
fabric stays snug and at to the roll tube with the printed side
facing outward.
6. Using the three screws previously removed from the end
caps, attach the drive head and idler head assemblies to the
roll tube, making sure the orientation is the same.
NOTE: Make sure to align the drive head assembly with the
previously made marks for the cam lock location.
7. Secure the idler head and roll tube to the work bench.
8. Rotate the drive head assembly counterclockwise the
number of turns stated on the turn chart. Insert a cotter pin into
the end cap into the shaft on the drive head assembly.
Classic Awnings Fabric Replacement Turn Chart
Fig.16
Roll
Fabric
Roll Tube 9. Working with one or two other persons, install the roll tube
assembly, which includes the drive/idler head assemblies, to
the awning rail by sliding the assembly along the awning rail.
Make sure the awning will unroll with the printed side of the
fabric up.
10. Unroll the fabric from the roll tube to allow the drive and
idler head assemblies to be installed into the outer support
arms.
11. Install the previously removed drive head assembly and
idler head assembly retaining bolts into the outer support arms
to secure the components.
12. Reinstall the previously removed support arm upper
mounting bracket to the unit wall.
13. Make sure the cam lock is in the roll out position and
remove cotter pins from the awning heads.
14. Retract and extend the awning several times (see
Operation section) to ensure that the fabric is square on the
roll tube.
15. Secure the fabric in the awning rail 1” inside the edge
of the fabric on both ends using a #6 x ½” hex. head screw.
Install the screw down through the awning rail and into the
fabric and polycord (Fig.17).
16. If equipped and previously removed, reinstall the drip cap.
Roll Tube Width Turns
6’ to 10’ 12
11’ to 14’ 13
15’ to 18’ 14
19’ and up 16
FAILURE TO MAINTAIN CONTROL OF THE ROLL TUBE,
FABRIC AND DRIVE/IDLER HEADS MAY RESULT IN
PERSONAL INJURY OR PROPERTY DAMAGE.
FAILURE TO SUPPORT THE ROLL TUBE, FABRIC
AND DRIVE/IDLER HEAD ASSEMBLIES DURING
INSTALLATION MAY RESULT IN PERSONAL INJURY
OR PROPERTY DAMAGE.
Awning Rail
1”
Fabric
Stitching
Fig.17

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Maintenance - Solera®Awnings
Fabric Care
If the awning is retracted while wet, extend the awning and
let it dry as soon as conditions allow before retracting. This
will help prevent the formation of mildew and add greatly to
the life of the awning.
NOTE: Mildew does not form on the fabric itself, but on the
accumulated dust, dirt and grime.
Note: Periodically clean vinyl or woven acrylic fabric using
a mixture of ¼cup of dish soap and 5 gallons of warm
water. Liberally apply the mixture on the top of the fabric
and retract the awning for 5 minutes. This will apply the
mixture to the bottom of the fabric as well. Extend the
awning and hose off with fresh water. Repeat if necessary.
Allow to dry before retracting.

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
What is Happening? What Should Be Done?
Awning will not extend.
Check position of the cam lock (extend) roll out.
Ensure that the travel locks have been released from the outer arm.
Make sure the locking knob for the rafters has been loosened.
Check to see if the outer arm is resting on the mount/rafter arm.
If so, the outer arm height adjustment is not set properly.
Awning will not retract or
only retracts part way.
Make sure the mount/rafter arms have been put in the stored position and the locking
knob has not been tightened.
Check position of cam lock (retract) roll in.
Ensure the outer arms have been placed in the closed/stored position.
Ensure the awning has the proper tension on it.
Ensure that the mount/rafter arm is not secured to the head
of the outer arm.
Fabric is loose or sags
on the edges and
middle.
Make sure the mount/rafter arms have been put in the stored position and the locking
knob has not been tightened.
Check position of cam lock (retract) roll in.
Ensure the outer arms have been placed in the closed/stored position.
Ensure the awning has the proper tension on it.
Ensure that the mount/rafter arm is not secured to the head of the outer arm.
Locking knob will not
tighten.
The nut for this is a thread part that tightens the arms together.
Open the awning and check when turning the knob that the nut is not stripped out. If it is
not stripped, it would require replacing both parts.
Mount/rafter arm will not
extend.
Make sure the locking knob has been loosened.
Make sure there is no debris in the track the arm slides in.
Make sure arm is not bent.
Awning will not roll up
straight.
Check to make sure fabric is centered on roll tube and also centered between the arms
attached to the unit.
If the fabric is not centered, move the screws on both ends of the awning and shift the
fabric accordingly.
Make sure there are screws at both ends of the fabric securing it to the roll tube and at
the awning rail. If there is only one screw at one end and not the other, the awning may
not roll up correctly.
Make sure the legs are square and straight.
Awning will not stay in
the rolled out position.
Check the cam lock. Signs of a faulty cam lock include:
The absence of a clicking noise when the awning is rolled out.
The awning rolling back up after it is placed in the stop position.
Troubleshooting chart

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Notes

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Notes

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Solera®
Classic Awning
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0001254
Manual information may be distributed as a complete
document only, unless Lippert Components provides
explicit consent to distribute individual parts.
All manual information is subject to change without
notice. Revised editions will be available for free
download at lci1.com. Manual information is considered
factual until made obsolete by a revised version.
Please recycle all obsolete materials and contact
Lippert Components with concerns or questions.
NotesNotes