Lippert Components Innolight Sliding Installation instructions

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Table of Contents
Introduction ............................................ 2
Safety ................................................... 2
Parts List ................................................ 3
Resources Required ................................... 3
Installation .............................................. 3
Operation ............................................... 6
Wiring Diagram ......................................... 7
Wiring Diagram ......................................... 8
For Automatic Opening/Closing Kit .................... 8
A....................................................... 9
B....................................................... 9
Troubleshooting ...................................... 10
Emergency Operation ............................... 10
Maintenance .......................................... 10
Notes .................................................. 11
Innolight Sliding
Electric Step
Installation and
Owner’s Manual
(For Aftermarket Applications)
Sliding Electric StepSliding Electric Step
Part #Part # DescriptionDescription
856-847-0-ZF00 Step 10856/550R
856-859-0-ZF00 Step 10856/700R
Other kits available based on dimension of steps

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Introduction
The Innolight sliding electric step is built with 80 percent
plastic parts and 20 percent steel and aluminum. The
step is durable, resistant to corrosion and lightweight. The
unit has a thermal breaker in case of high strain, and the
footboard is constructed of anodized aluminum with anti-
slip rubber.
Additional information about this product can be obtained
from lippertcomponents.eu/support/ or by using the
myLCI app. Replacement kits can be ordered from
lippertcomponents.eu/product-catalog or by using the
myLCI app.
The myLCI app is available for free on iTunes®for iPhone®
and iPad®and also on Google Play™for Android™users.
iTunes ®, iPhone®, and iPad®are registered trademarks of
Apple Inc.
Google Play™and Android™are trademarks of Google Inc.
THE “WARNING” SYMBOL ABOVE IS A SIGN THAT
A SAFETY RISK IS INVOLVED AND MAY CAUSE
DEATH, SERIOUS PERSONAL INJURY AND/OR
SEVERE PRODUCT OR PROPERTY DAMAGE IF NOT
SAFELY ADHERED TO AND WITHIN THE
PARAMETERS SET FORTH IN THIS MANUAL.
THE “CAUTION” SYMBOL ABOVE IS A SIGN THAT
A PROCEDURE HAS A RISK INVOLVED THAT MAY
CAUSE PERSONAL INJURY AND/OR PRODUCT
DAMAGE IF NOT PERFORMED SAFELY AND WITHIN
THE PARAMETERS SET FORTH WITHIN THIS
MANUAL.
DO NOT STEP ON A RETRACTED STEP. USING A
RETRACTED STEP CAN CAUSE PERSONAL INJURY
AND/OR SEVERELY DAMAGE THE MOTOR. EXTEND
THE STEP TO SAFELY USE THE PRODUCT AS
INTENDED.
MOVING PARTS CAN PINCH, CRUSH OR CUT. KEEP
CLEAR AND USE CAUTION.
Safety
Read and fully understand all instructions before installing
or operating this product. Adhere to all safety labels. This
manual provides general instructions. Many variables can
change the circumstances of the instructions, i.e., the
degree of difficulty, operation and ability of the individual
performing the instructions. This manual cannot begin
to plot out instructions for every possibility, but provides
the general instructions, as necessary, for effectively
nterfacing with the device, product or system. Failure
to correctly follow the provided instructions may result
in death, serious personal injury, severe product and/
or property damage, including voiding of the LCI limited
warranty.

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Parts List
• Tool to install threaded
inserts
• Cordless or electric drill or
screw gun
• Appropriate drive bits
• 5 mm (7/32”) drill bit
• 6.5 mm (¼”) drill bit
NOTE: Part numbers are shown for identification purposes
only. Not all parts are available for individual sale. All parts
with a link to the Lippert Store can be purchased
Letter PN Description Qty
A 033-08100 = UNI 5732 Round head
square neck bolt
4
B 856-205-D-ZF00 Front bracket 2
C 120-63250 = DIN 7504 Hex head
self-drilling screw
4
D 037-0080 = UNI 6593 Flat washer, large
series
4
E 007-00080 =UNI 7474 Torque type hex
lock nuts
4
F 856-129-0 Threaded insert 2
G 015-08020 = DIN 6921 Hex head flange
screws
2
H --- Pre-assembled
aluminum chan-
nel
1
A
B
C
D
E
F
G
H
Resources Required
Installation
Installation of the sliding electric single step can be difficult
and installers should not exceed their capabilities. Do not
lift the unit by the axles. The axles were not designed as a
viable lift point.
INCORRECT RAISING OR LOWERING OF THE UNIT
COULD RESULT IN DEATH, SERIOUS INJURY AND/
OR DAMAGE TO THE UNIT.

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
ENSURE THAT THE UNIT IS PROPERLY SUPPORTED
BEFORE PERFORMING ANY MAINTENANCE
OR REPAIR WORK. FOLLOW THE UNIT
MANUFACTURER’S RECOMMENDATIONS FOR
LIFTING AND SUPPORTING THE UNIT. USE PROPER
PERSONAL PROTECTIVE EQUIPMENT.
1. Using the properly-rated oor jack, lift the trailer
according to the manufacturer’s recommendation.
2. Support framework in accordance with the
manufacturer’s recommendation.
NOTE: The holes in the step selected for attaching
hardware are based on the application and the shape of
the vehicle’s chassis. The step should protrude from the
vehicle a desired amount. The lip on the chassis into which
the screws are drilled varies in units, and this will require
users to decide which step holes for attaching hardware
are most appropriate. From a rigidity standpoint, the first
holes in front are the best. Similarly, in the back, more
stability is created the farther back the bolts are located.
But the location of the attaching holes depends on the
needs of the customer.
3. Loosely attach the step’s rear bolts. Insert them in the
back hole of the step or another hole location depending
on application (Fig.1).
Fig.1
Fig.2
4. Install the front brackets using the long bolts, washers
and nuts. Insert bolts into the third hole from the front or
another hole location depending on application. Tighten to
4 Nm (3 ft-lbs) (Fig.2).
5. Select rear channel fastening points at the structural
parts of the vehicle for which the manufacturer guarantees
the design will support the mechanical resistance to the
maximum loads of the step in addition to its own weight.
6. Place an insert (Fig.3) on the special attaching tool and
install in selected hole in the chassis.
Fig.3

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Fig.5
Fig.4
7. Repeat for other insert.
8. Install the pre-assembled aluminum rear channel onto
the chassis with the hex head ange screws tightened into
the inserts (Fig.4).
9. Slide the rear bolts into the rear brackets on the pre-
assembled channel secured to the chassis. The front of the
step will hang down prior to being attached (Fig.5).
10. Route the step wiring inside the trailer and secure
the step switch in a suitable position to avoid accidentally
turning it on. Make sure the buzzer is ltered. See Wiring
Diagram.
11. Use the front brackets to determine the locations for
drilling 5 mm (7/32”) pilot holes for the front bracket (Fig.6).
Fig.6
Fig.7
12. Enlarge the pilot holes with a 6.5 mm (¼”) bit (Fig.7).

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
13. Use the 6.3 mm x 25 mm (¼” x 1”) hexagonal head
self-threading screws to attach the front bracket to the
chassis (Fig.8).
Fig.8
14. Tighten the rear bracket bolts to 4 Nm (3 ft-lbs) (Fig.9).
Fig.9
15. Verify proper installation by checking for movement of
the step.
A. If there is play/movement, check fasteners and through
holes for tightness.
B. If there is no play/movement, then the installation is
complete.
DO NOT WALK ON THE STEP UNTIL IT IS
COMPLETELY STOPPED. DO NOT INTERFERE WITH
THE STEP WHILE IN OPERATION. DOING SO MAY
CAUSE SERIOUS PERSONAL INJURY.
MAKE SURE THAT CHILDREN AND PETS ARE AWAY
FROM THE ELECTRIC STEP WHEN IT IS IN MOTION.
1. Park the unit on level ground.
2. Press and hold the switch to extend the step. The
motion will continue until the step is completely extended
when it will automatically stop. Release the switch.
3. Press and hold the switch to retract the step. The motion
will stop when the step is completely retracted. Release the
switch.
NOTE: Some step models offer a safety feature which
provides automatic closure of the steps when the vehicle is
started.
Operation

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Wiring Diagram
"A" connector
"B" connector
"A"
"B"
"A" CONNECTOR
Pin N° Description
1 Button common (+12 V)
2
--
3 --
4 D +
5
--
6 --
7 RETURN command
8 EXIT command
"B" CONNECTOR
Pin N° Description
1 (-GND)
2
motor -
3 motor +
4 +12 V dc
Step Open:
Light on when the
vehicle is switched
on or buzzer in
operation
Caution:
The buzzer must
be filtered.
Common Button (+12V)
Command
RETURN
Command
EXIT
Command
EXIT
Command
RETURN
Common Button (+12V)
15A Fuse
+12V DC
adjustment screw

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Wiring Diagram
For Automatic Opening/Closing Kit

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Wiring Diagram
For Automatic Opening/Closing Kit (Continued)
A B

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Fig.10
Maintenance
1. Make sure unit is parked on a stable, level surface.
2. Make sure power to the unit is turned o󰀨 and/or
disconnected.
PRIOR TO STARTING MAINTENANCE PROCEDURES,
DISCONNECT POWER TO THE STEP’S ELECTRICAL
SYSTEM TO PREVENT INADVERTENT USE OF THE
S T E P.
3. After driving on roads that are salted, wash the step with
fresh water.
NOTE: If protective panels need to be removed for service
or maintenance, reinstall panels as soon as possible after
service/maintenance has been completed.
Troubleshooting
Emergency Operation
The sliding electric single step is equipped with a manual
activation option.
1. Locate the hole under the step.
2. Using a screwdriver or a special tool (PN 8560867-0-
ZF00), insert it into the hole (Fig.10)
3. Push up the driving gear to disengage the electric motor.
4. Move the step to the desired position.
5. Remove the tool in order to stop the steps from moving.

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Notes

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lci1.com 574-537-8900 Rev: 11.18.19
Innolight Sliding
Electric Step
Installation and Owner’s Manual
(For Aftermarket Applications)
CCD-0002550
Manual information may be distributed as a complete
document only, unless Lippert Components provides
explicit consent to distribute individual parts.
All manual information is subject to change without
notice. Revised editions will be available for free
download at lippertcomponents.eu/support/. Manual
information is considered factual until made obsolete by
a revised version.
Please recycle all obsolete materials and contact
Lippert Components with concerns or questions.
Notes