Lissmac FBM 300 P User manual

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OPERATING MANUAL
JOINT BRUSHING MACHINE
FBM 300 P
FBM 300 D
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel. [phone] / 307 – 0
Fax [phone] / 307 – 500
[e-mail]
www.lissmac.com
EN

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Imprint The operating manual is valid for:LISSMAC Joint Brushing Machine
FBM 300 P
FBM 300 D
Company headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Translation of the original operating manual
Status: 09-2017
The dissemination or duplication of this operating manual in any form, or the reuse of contents is
forbidden unless permitted in writing.
Non-compliance is subject to compensation for damages. All rights reserved for the purpose of
patent, utility model, or design patent registration.

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BASIC SAFETY INSTRUCTIONS
Warning notices and symbols in this operating manual
SIGNAL WORD
Type and source of danger
Consequences of non-compliance
Actions to avert the danger.
The signal word under the danger symbol indicates the degree of danger:
DANGER
This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal
injuries will result. The danger symbol can specify the danger.
WARNING
This signal word signifies a potentially dangerous situation. If the situation is not avoided, fatal
or serious injuries can result. The danger symbol can specify the danger.
CAUTION
This signal word signifies a dangerous situation. If the situation is not avoided, medium to slight
injuries will result. The danger symbol can specify the danger.
NOTICE
This signal word signifies a situation which presents risks to objects. If the situation is not
avoided, property damage will result. The signal word is present without a danger symbol.
Additional presentational instructions:
In this operating manual important information is presented according to the following examples:
Import information is denoted by "i".
Handling information for operators
The defined sequence of the handling steps makes proper and safe handling of the machine
easier.
•Handling instructions for the operator

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Warning and safety labels
The following warning and safety symbols were attached on the machine:
Observe operating manual!
Wear hearing protection and safety glasses
Wear face protection
This symbol warns of a rotating tool
This symbol warns of residual risk when handling the machine
This symbol indicates the attachment point for crane transport
This symbol indicates a projected objects hazard
This symbol indicates the noise power level of the machine
This symbol indicates:
ATTENTION! Spray with oil spray once per month
This symbol indicates:
Working on the brush protective hood is prohibited when the tool is rotating.
This symbol indicates control of the drive belts
This symbol indicates the running direction of the tool
This symbol indicates:
Any implementation of the machine outside this range, in which works are carried out, must be
done with a non-rotating tool.

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OPERATING MANUAL
Preface This operating manual should make it easier to get to know the machine and make use
of its intended applications.
The operating manual contains important information on how to operate the machine
safely, properly and economically. Your close attention helps avoid risk, repair costs
and downtime, and increase the reliability and lifetime of the machine.
The operating manual is to be supplemented by directives for accident prevention and
environmental protection, according to applicable national requirements.
The operating manual is to be kept permanently available at the machine location.
The operating manual must be read and used by each person assigned to work with
the machine, e.g.:
Operating, including tooling, troubleshooting during operating, correction of
production rejects, service, disposal of operating and auxiliary materials
Maintenance (service, inspection, repair) and/or
Transport
Along with the operating manual and the valid legal regulations for accident
prevention in the country of use and the place of use, also recognised technical
regulations for safety and proper work are to be observed.
Required tool In order for the machine to be operated, a tool in the form of a round brush is required.
These tools can be purchased from the manufacturer.
Additional documents Additional documentation of the respective manufacturers of individual components of
the machine are available as supplements to this operating manual:
Operating manual petrol motor
LISSMAC assumes no responsibility or liability for the completeness of any additional
documents.
Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our
technological lead, it can be necessary to change the product without advance notice
and to perform their operation. We accept no liability for malfunctions, breakdowns
and damage caused by this.

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Notes:

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Table of Contents
1. Features & Benefits ......................................................................................................... 9
1.1. Basics of intended use.................................................................................................... 10
1.2. Organisational measures ................................................................................................10
1.3. Personnel choice and personnel qualification; basic responsibilities............................. 11
1.4. Safety instructions for operation phases ........................................................................ 12
1.4.1. Transport, assembly and installation ..................................................................... 12
1.4.2. Commissioning.......................................................................................................12
1.4.3. Operation ............................................................................................................... 13
1.4.4. Special work while using the machine .................................................................. 13
1.4.5. Moving the machine ..............................................................................................13
1.4.6. Special work while using the machine .................................................................. 14
1.5. Safety instructions for special types of dangers............................................................. 14
1.5.1. Danger for the operator by the machine ................................................................ 14
1.5.2. Electric power ........................................................................................................14
1.5.3. Dust........................................................................................................................15
1.5.4. Noise...................................................................................................................... 15
1.6. Transport.........................................................................................................................15
1.7. Packaging and Storage ................................................................................................... 16
1.8. Environmental protection................................................................................................16
1.9. Disposal.......................................................................................................................... 16
2. Description of the device............................................................................................... 17
2.1. Name of machine parts .................................................................................................. 17
2.2. Safety guards.................................................................................................................. 17
2.3. Technical data ................................................................................................................ 18
2.4. Noise power level...........................................................................................................18
2.5. Hand arm vibration ......................................................................................................... 19
3. Commissioning............................................................................................................... 20
3.1. Connections and operating materials ............................................................................. 20
3.2. Tools ...............................................................................................................................20
3.3. Filling the fuel tank .........................................................................................................21
3.4. Parking brake .................................................................................................................. 22
3.5. Tool change ....................................................................................................................23
3.6. Drive belt ........................................................................................................................24
3.7. Collection basket (optional) ............................................................................................25
3.8. Generator kit (optional)................................................................................................... 26
4. Transport........................................................................................................................ 27
4.1. Transport position...........................................................................................................27
4.2. Transport by crane ..........................................................................................................28
4.3. Fastening for transport ................................................................................................... 28
5. Operation........................................................................................................................ 29
5.1. Safety .............................................................................................................................29
5.2. Preparations for starting ................................................................................................. 29
5.3. Working with the machine.............................................................................................. 30
6. Maintenance.................................................................................................................. 31
6.1. Service ............................................................................................................................31
6.2. Troubleshooting table ..................................................................................................... 32
6.3. Torque of screw connections.......................................................................................... 33
6.4. Maintenance plan........................................................................................................... 34
7. Warranty......................................................................................................................... 35
8. Replacement parts......................................................................................................... 36

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1.
FEATURES & BENEFITS
The FBM 300 joint brushing machine is optimally designed for removing problem substances
from the already cut joint. The direction of rotation of the brush is opposite to the direction of
movement so dirt is not guided back into the already cleaned joint.
Brush protective hood with right and left adjustable deflector
The optional dirt collection tray for picking up the joining material is recommended with
joint brushing – prevents rock being thrown
An optional LED working light, in combination with the generator kit, is recommended for
use at night or in a tunnel
Height of handle and its position can be adjusted for better view of brush
Optimum weight distribution for fast moving and set up of unit
Longer service life of the horizontal positioned motor due to permanent oil supply and
cyclonic pre-separator – this also extends the service interval of the air filter
Adjustable front wheel prevents any lever effects caused by uneven ground – this
guarantees uniform chamfering of the joint
Standard equipment includes a parking brake and a threaded spindle for infinitely variable
setting of the working depth
Crane eyes for simple unloading and transport

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1.1. Basics of intended use
The warranty obligation of the manufacturer and supplier is voided for improper or non-intended use. Any
change to the machine which is not carried out by the manufacturer is prohibited. Changes, removal or addition
of parts to the machine only with the written approval of the manufacturer.
The machine is constructed according to the state of the art and recognised technical safety rules. However,
danger to life and limb of the user or third parties, and/or damage to the machine or other property may still
arise from its use.
Only use the machine in technically faultless condition and for intended use, aware of safety and danger
complying with the operating manual. You should particularly handle malfunctions which can compromise
safety immediately, or have them addressed by experts.
The joint brushing machine is exclusively intended for brushing joints in concrete or asphalt. No saw blades
may be used. The joint brushing machine may only be operated by one person and is limited by proper
positioning at the rear part of the joint brushing machine. Any other use or use above and beyond is not
considered intended use. The manufacturer/supplier assumes no liability for damages caused by failure to
comply with the intended use.
Intended use also includes compliance with the operating manual and observance of inspection and
maintenance manual.
Foreseeable misuse / non-intended use:
Use of saw blades
Constructional changes, which alter the safety or the design type of the machine.
1.2. Organisational measures
The operating manual must be easily accessible for each person at the location of the machine.
All additions to the operating manual, all generally valid legal and otherwise binding regulations for accident
prevention and environmental protection are to be followed and instructed!
Such obligations may also apply, for example, to the handling of hazardous materials or the wearing of
personal protective gear or traffic regulations.
Personnel assigned to jobs must have read and understood the operating manual, particularly the Safety
Instructions chapter, before starting work. In the middle of work it is too late. This particularly applies to
personnel only occasionally engaged with the crane, such as those involved in tooling and maintenance.
At least occasionally, perform checks for safe and hazard awareness work by operators while following the
operating manual!