Lissmac SBM-XL 1000 S2B2 User manual

LISSMAC Maschinenbau GmbH
SBM-XL 1000/1500 S2B2 60
Lissmac
METAL PROCESSING
OPERATING MANUAL
STEEL PROCESSING MACHINE
SBM-XL 1000 S2B2
SBM-XL 1500 S2B2
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telefon [phone] / 307 - 0
Telefax +49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com

LISSMAC Maschinenbau GmbH
SBM-XL 1000/1500 S2B2 60
Lissmac

Imprint
SBM-XL 1000/1500 S2B2 Page 2
Imprint
Operating manual for the steel processing machine LISSMAC
SBM-XL 1000/1500 S2B2
Stand 05-2017
Translation of the original operating manual
Manufacturer:
LISSMAC
Maschinenbau GmbH
Lanzstraße 4
D-88140 Bad Wurzach
Telephone: [phone] / 307 - 0
Fax: [phone] / 307 - 500
E-mail: [email protected]
Web: www.lissmac.com
The dissemination or duplication of this operating manual and
the reuse or disclosure of its contents are forbidden unless
explicitly permitted. Non-compliance is subject to compensation
for damages. All rights reserved for the purpose of patent, utility
model, or design patent registration.

Table of Contents
SBM-XL 1000/1500 S2B2 Page 3
Table of Contents
Imprint ......................................................................................................................................2
Table of Contents.....................................................................................................................3
List of figures............................................................................................................................7
1General .............................................................................................................................9
1.1About this manual......................................................................................................9
1.1.1Changes/Reservations .....................................................................................11
1.1.2Packaging and Storage ....................................................................................11
1.1.3Characters and symbols...................................................................................12
1.1.4Documentation..................................................................................................14
1.1.5Additional documents .......................................................................................14
1.1.6Warranty and liability ........................................................................................15
1.2Use...........................................................................................................................16
1.2.1Appropriate usage ............................................................................................16
1.2.2Non-intended use .............................................................................................17
1.2.3Residual risks ...................................................................................................18
1.3Safety instructions....................................................................................................19
1.3.1Environmental protection..................................................................................19
1.3.2Disposal............................................................................................................19
1.3.3Notes on electrical/electronic components.......................................................20
1.4Emissions and exposures........................................................................................22
1.4.1Noise emission .................................................................................................22
1.4.2Dust emission...................................................................................................23
1.5Special risks.............................................................................................................23
1.5.1Electric power...................................................................................................23
1.5.2Dust emission...................................................................................................24
1.5.3Fire hazard........................................................................................................24
1.5.4Explosion hazard..............................................................................................25
1.6Labelling...................................................................................................................25
1.6.1Signs and labels ...............................................................................................25
1.6.2Unit type plate...................................................................................................29
1.7Personal – Qualifications and duties........................................................................30
1.7.1Personal protective equipment.........................................................................33
1.7.2Contact person for service and operation.........................................................33
2Description......................................................................................................................33
2.1Operating and danger instructions...........................................................................33
2.2Structure of the front of the steel processing machine.............................................34
2.3Extraction system (optional).....................................................................................35
2.4Structure of the back of the steel processing machine ............................................36
2.5Machining units - abrasive belts...............................................................................37

Table of Contents
SBM-XL 1000/1500 S2B2 Page 4
2.6Machining unit - brush belts.....................................................................................39
2.7Control elements......................................................................................................41
2.8Safety equipment.....................................................................................................42
2.9Hydraulics................................................................................................................44
2.9.1Hydraulic oil tank ..............................................................................................44
2.9.2Hydraulic pump.................................................................................................45
2.10Electrical system......................................................................................................46
2.10.1Control cabinet..................................................................................................47
2.10.2Electric motors for drive, feed, height adjustment.............................................48
3Operation ........................................................................................................................50
3.1Transporting the unit................................................................................................50
3.2Installing and connecting the unit.............................................................................51
3.2.1Installing the unit...............................................................................................51
3.2.2Connect the unit to electricity............................................................................52
3.2.3Connect the unit to the extraction system.........................................................53
3.3Function...................................................................................................................54
3.4Putting the unit into operation..................................................................................55
3.4.1Control panel ....................................................................................................56
3.4.2Operation using the touch screen.....................................................................57
3.4.3Changing the touch screen language...............................................................58
3.5Grinding workpiece..................................................................................................59
3.5.1Turn on the unit.................................................................................................59
3.5.2Workpiece thickness setting for manual sheet metal processing.....................61
3.5.3Set workpiece thickness and grinding units for automatic mode......................65
3.5.4Setting feed.......................................................................................................68
3.5.5Starting the machining process ........................................................................69
3.6Turning the machining units on and off....................................................................72
3.6.1Turning on and off the grinding unit and brush unit..........................................72
3.6.2Select grinding unit and brush unit automatic mode.........................................74
3.7Wear correction........................................................................................................75
3.7.1Wear correction - manual mode. ......................................................................75
3.7.2Wear correction - automatic mode....................................................................77
3.8Turning off the unit...................................................................................................78
3.9Turning the unit back on after activating the EMERGENCY STOP.........................80
3.10Removing material jams ..........................................................................................81
3.10.1Reverse mode ..................................................................................................83
3.11Replacing abrasive and brush belts.........................................................................84
3.11.1Replacing the abrasive belts of the S-units ......................................................85
3.11.2Removing B-unit brush belts.............................................................................94
3.11.3Measuring the wear of the S-unit abrasive belt and adjusting..........................99

Table of Contents
SBM-XL 1000/1500 S2B2 Page 5
3.11.4Measuring wear of upper and lower brush belts of B-units and adjusting......103
4Service..........................................................................................................................105
4.1General service work.............................................................................................106
4.2Maintenance, Service and Troubleshooting...........................................................106
4.3Tightening and replacing V-belts ...........................................................................107
4.3.1Replace V-belts in S units...............................................................................107
4.3.2Replace V-belts in B units...............................................................................109
4.4Checking safety equipment....................................................................................112
4.5Lubricating the unit.................................................................................................114
4.6Tightening the conveyor belt..................................................................................116
4.6.1Tightening the conveyor belt...........................................................................116
4.7Hydraulic system....................................................................................................117
4.7.1Check hydraulic oil level.................................................................................117
4.7.2Change hydraulic oil.......................................................................................118
4.8Electrical system....................................................................................................120
4.8.1Changing the filter pad on the control cabinet................................................120
4.9Cleaning the unit....................................................................................................122
4.9.1Cleaning the collection trough ........................................................................124
4.9.2Clean extraction duct......................................................................................125
5Technical data /Tables..................................................................................................126
5.1Electrical system....................................................................................................126
5.2Grinding units.........................................................................................................126
5.3Brush units.............................................................................................................126
5.4Other motors..........................................................................................................127
5.4.1Feed motors....................................................................................................127
5.4.2Actuator motors ..............................................................................................127
5.5Material processing................................................................................................127
5.6Noise emission.......................................................................................................127
5.7Miscellaneous........................................................................................................127
5.8Service schedule / Service intervals......................................................................128
5.9Tightening torques.................................................................................................128
5.10Operating material / Service material.....................................................................128
5.11Tools, abrasive and brush belts.............................................................................129
5.12Tool requirements for own coating.........................................................................130
6Error messages.............................................................................................................130
7Warranty........................................................................................................................136
8Installation and removal, transport................................................................................137
8.1Transport data, dimension and weight...................................................................138
8.1.1weight .............................................................................................................138
8.1.2Dimensions.....................................................................................................138

Table of Contents
SBM-XL 1000/1500 S2B2 Page 6
8.2Installation of the unit.............................................................................................138
8.2.1Preparation and installation............................................................................139
8.2.2Recommissioning ...........................................................................................140
8.3Decommissioning, storage and recommissioning..................................................141
8.3.1Decommissioning ...........................................................................................141
8.3.2Packaging and Storage ..................................................................................141
8.4Removal and disposal............................................................................................141

List of figures
SBM-XL 1000/1500 S2B2 Page 7
List of figures
Figure 1Unit type plate ......................................................................................................29
Figure 2Components of the unit (front)..............................................................................34
Figure 3Extraction system (optional).................................................................................35
Figure 4Components of the unit, back...............................................................................36
Figure 5Machining unit - upper loading side (S-unit).........................................................37
Figure 6Guide plate - abrasive belts..................................................................................37
Figure 7Machining unit - lower loading side (S-unit) .........................................................38
Figure 8Machining unit - upper output side (B-unit) ..........................................................39
Figure 9Machining unit - lower output side (B-unit)...........................................................39
Figure 10Control and display elements (front side).........................................................41
Figure 11Front safety equipment....................................................................................42
Figure 12Back safety equipment .....................................................................................43
Figure 13Hydraulic oil tank ..............................................................................................44
Figure 14Hydraulic oil pump............................................................................................45
Figure 15Control cabinet..................................................................................................47
Figure 16Electric motors..................................................................................................48
Figure 17Electric motor - feed..........................................................................................49
Figure 18Transport equipment for the crane ...................................................................50
Figure 19Connect extraction system (optional) ...............................................................53
Figure 20Control unit .......................................................................................................56
Figure 21Control elements on the control panel..............................................................56
Figure 22Main menu of user control................................................................................57
Figure 23Operating elements main menu........................................................................57
Figure 24Select language................................................................................................58
Figure 25Turn on the unit.................................................................................................59
Figure 26Acknowledge EMERGENCY STOP .................................................................60
Figure 27Park position of machining units.......................................................................62
Figure 28Setting workpiece thickness in manual mode...................................................63
Figure 29Query material passage free ............................................................................64
Figure 30Setting workpiece thicknesses in automatic mode I.........................................65
Figure 31Setting workpiece thicknesses in automatic mode II........................................66
Figure 32Material passage free automatic mode.............................................................67
Figure 33Setting feed.......................................................................................................68
Figure 34Starting the machining process ........................................................................70
Figure 35Place on the workpiece.....................................................................................71
Figure 36Turning the machining units on and off.............................................................72
Figure 37Processing combinations automatic mode.......................................................74
Figure 38Wear correction ................................................................................................75
Figure 39Wear correction - automatic mode....................................................................77
Figure 40Turning off the machine....................................................................................78
Figure 41Turn off the unit main switch.............................................................................79
Figure 42Acknowledge EMERGENCY STOP .................................................................80
Figure 43Material jams ....................................................................................................82
Figure 44Reverse mode ..................................................................................................83

List of figures
SBM-XL 1000/1500 S2B2 Page 8
Figure 45Tool change upper grinding unit.......................................................................85
Figure 46Material passage free tool replacement............................................................86
Figure 47Removing abrasive belts of the upper S-units (I)..............................................87
Figure 48Removing abrasive belts of the upper S-units (II).............................................88
Figure 49Tool change lower grinding unit........................................................................90
Figure 50Material passage free tool replacement............................................................91
Figure 51Removing abrasive belts on lower S-units........................................................92
Figure 52Feed plates and protective strips......................................................................95
Figure 53Tool change brush belt B-units.........................................................................95
Figure 54Material passage free tool replacement............................................................96
Figure 55Removing B-unit brush belts.............................................................................97
Figure 56Adjusting the abrasive belts of the upper S-units (I).........................................99
Figure 57Adjust the upper grinding unit (II)....................................................................100
Figure 58Adjusting the abrasive belts of the lower S-units (I)........................................101
Figure 59Adjust the lower grinding unit (II)....................................................................101
Figure 60Adjusting brush belts of B-units (I)..................................................................103
Figure 61Adjusting brush belts of B-units (II).................................................................104
Figure 62V-belts in S units.............................................................................................107
Figure 63V-belts in B units (I) ........................................................................................109
Figure 64V-belts in B units (II) .......................................................................................110
Figure 65Safety equipment............................................................................................112
Figure 66Front lubrication points ...................................................................................114
Figure 67Rear lubrication points....................................................................................115
Figure 68Conveyor belt..................................................................................................116
Figure 69Hydraulic oil tank ............................................................................................117
Figure 70Change hydraulic oil.......................................................................................118
Figure 71Control cabinet................................................................................................120
Figure 72Cleaning interval.............................................................................................123
Figure 73Collection trough.............................................................................................124
Figure 74Dust extraction shaft.......................................................................................125
Figure 75Touch screen error messages........................................................................130
Figure 76Error message wear limit reached..................................................................132
Figure 77Error message measurement equipment laying on........................................133
Figure 78Error message door open...............................................................................134
Figure 79Error message no references.........................................................................135
Figure 80Transport equipment for the crane .................................................................137
Figure 81installation of the unit......................................................................................139

General
SBM-XL 1000/1500 S2B2 Page 9
1 General
During all activities follow the instructions in your operating manual.
1.1 About this manual
Please follow:
This operating manual is written for the operating, maintenance
and service personnel.
This operating manual should put you in the position to operate
the unit safely and utilise the allowed intended applications.
It also provides you information about the function of important
assemblies and components.
In these operating instructions specific terms are used. To
avoid misunderstandings, the same terms should always be
used.
Only qualified, knowledgeable and trained personnel should
work on this unit. Each person responsible for operating and
maintenance work on the machine must have read and
understood this operating manual.
The manufacturer's documentation and the applicable
regulations at the location of use, for example accident
prevention regulations, as well as the recognized technical
regulations for safety and proper work, must be followed.
The operating manual is to be supplemented by directives for
accident prevention and environmental protection, according to
national requirements.
The operating manual and the manufacturer's documentation
are a part of the product. Make sure that they are available
over the entire service life of the system and are visible at all
times.
Pass on the operating manual and manufacturer's
documentation to the next owner of the unit and stress the
importance of the documentation.
The manual make it easier to:
Become familiar with the system.
Avoid breakdowns due to improper operation.