Lopi Spirit Bay User manual

Owner's Manual - August, 1994
WARNING: If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
¥ If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Spirit Bay-Gas Fueled Fireplace Insert
10850 117th Place N.E. Kirkland, WA 98033
Listed

PAGE 2SAFETY PRECAUTIONS
¥ IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
¥ This unit must be installed by a qualified installer to prevent the possibility of
an explosion. Your dealer will know the requirements in your area and can
inform you of those people considered qualified. The room heater should be
inspected before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
¥ The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
CCHH4
83 HHCC
- or -
¥ This heater is either approved for natural gas or for LP (propane). Burning the
incorrect fuel will void the warranty and safety listing and may cause an
extreme safety hazard. Any questions about the type of fuel used should be
directed towards your dealer.
THIS CONTROL
HAS BEEN
CONVERTED TO
LP
RED
LP (Propane)
THIS CONTROL
HAS BEEN
CONVERTED FOR
NATURAL GAS
BLUE
Natural Gas
-or-
O k
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.
¥ If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the heater.
Call your dealer and
arrange for proper
servicing.
¥ It is imperative that
control compartments,
screens, or circulating air
passageways of the heater
be kept clean and free of
obstructions. These areas
provide the air necessary
for safe operation. ?
¥ Do not operate the heater
if it is not operating
properly in any fashion or
if you are uncertain. Call
your dealer for a full
explanation of your heater
and what to expect.
Gas
¥ Do not store or use
gasoline or other
flammable liquids in the
vicinity of this heater.
¥ Do not operate if any
portion of the heater was
submerged in water or if
any corrosion occurs.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3
¥ Do not place clothing or
other flammable items on
or near the heater.
Because this heater can be
controlled by a thermostat
there is a possibility of the
heater turning on and
igniting any items placed
on or near it.
¥ Light the heater using the
built-in piezo igniter. Do
not use matches or any
other external device to
light your heater.
¥ The viewing door should
be opened for service only
(see the maintenance
section of this manual).
¥ Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the room heater.
¥ Never remove, replace,
modify or substitute any
part of the heater unless
instructions are given in
this manual. All other
work must be done by a
trained technician. Do
not modify or replace
orifices.
¥ Operate the heater
according to the
instructions included in
this manual.
¥ If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
¥ Do not operate the heater
if the pilot flame does not
light Ð turn off the heater
and call your dealer for
service (see the operating
instructions in this manual
for lighting the pilot light
if the pilot goes out).
¥ Do not place anything
inside the firebox (except
the included fiber logs).
¥ If the fiber logs become
damaged, replace with
Travis Industries fiber
logs.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Do not touch the heater
while it is hot and educate
all children of the danger
of a high-temperature
heater. Young children
should be supervised
when they are in the same
room as the heater.
¥ The heater must be
plugged into a 115 V.
grounded electrical outlet
for the blower to work
correctly. Do not use an
adapter plug or remove
the grounding plug.
¥ Do not route the electrical
cord in front of or over
¥Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential
damage(s).
the heater.
¥ Allow the heater to cool
before carrying out any
maintenance or cleaning.

PAGE 4TABLE OF CONTENTS
General Information
Introduction & Important Information ................................................................................................... 1
Safety Precautions............................................................................................................................... 2
Features & Specifications.................................................................................................................... 5
Insert Installation
Heater Placement................................................................................................................................ 6
Fireplace Sizing ................................................................................................................................... 7
Floor Protection ................................................................................................................................... 7
Vent Requirements.............................................................................................................................. 7
Gas Line Install.................................................................................................................................... 8
Finalizing the Installation ..................................................................................................................... 9
Operating Your Heater
Reviewing the Installation.................................................................................................................... 10
Before You Begin................................................................................................................................. 11
Location of Controls............................................................................................................................. 11
Starting The Pilot ................................................................................................................................. 12
Running Your Heater ........................................................................................................................... 13
Starting the Heater for the First Time ........................................................................................... 13
Turning the Heater On and Off ..................................................................................................... 14
Adjusting the Flame Height .......................................................................................................... 15
Adjusting the Blower Speed ......................................................................................................... 15
Normal Operating Sounds ................................................................................................................... 15
Maintaining Your Heater
Inspecting the Firebox ......................................................................................................................... 16
Installing and Removing the Logs and Coals ...................................................................................... 17
Inspecting the Door ............................................................................................................................. 18
Replacing the Door Gasket .......................................................................................................... 18
Replacing the Glass or Glass Gasket........................................................................................... 18
Troubleshooting
Troubleshooting Table ......................................................................................................................... 19
How this Heater Works........................................................................................................................ 20
What Turns the Main Burners On and Off.................................................................................... 20
Why Nothing Should Be Placed Against the Heater..................................................................... 20
What Prevents Gas Buildup ......................................................................................................... 21
Wiring Diagram............................................................................................................................. 22
Replacement Parts List ................................................................................................................ 22
Warranty
Warranty .............................................................................................................................................. 23
Listing Information
Listing Information ............................................................................................................................... 24
Optional Equipment
Surround Panel Installation ................................................................................................................. 25
Telescoping Leg Installation ................................................................................................................ 26
Remote Control ................................................................................................................................... 27
Thermostat........................................................................................................................................... 28
Re-Routing the Power Cord to the Left ............................................................................................... 30
Index
Index.................................................................................................................................................... 32

FEATURES AND SPECIFICATIONS PAGE 5
Features:
¥ Works During Power Outages (utilizes millivolt system)
¥ High Efficiency; 80% for Natural Gas, 82% for LP (Steady State)
¥ Optional Thermostat or Remote Control
¥ Realistic "Wood Fire" Look
¥ Convenient Operating Controls
¥ Variable-Rate Heat Output
¥ Quiet Blower for Effective Heat Distribution
¥ Low Maintenance
Heating Specifications: Spirit Bay
Natural Gas
Spirit Bay
LP (propane)
Approximate Maximum Heating Capacity (in square feet)* 900 - 1,500 900 - 1,500
High Burn Input Rate (In BTU's)** 31,000 31,000
Low Burn Input Rate (In BTU's)** 18,000 17,000
AFUE Efficiency 70.0% 70.0%
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also
affected by the natural gas or LP BTU rating.
** To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP).
Spirit Bay Dimensions
* Allow additional space for vent hookup (2" recommended).
**The gas inlet portrudes 1 1/2". Allow space for gas hookup - see page 8.
19"
3 1/4"
24 1/4"**
11 1/8" 12 1/8"
Accepts 4"
Dia. B Vent
32 1/8"
1 3/8" 9 1/8"
20 1/8"*
Weight = 200 Pounds
Electrical Specifications:
Blower Electrical Rating: 115 Volts, 1.3 Amps, 60 Hz (150 watts on high)
Fuel:
The heater is designed either for natural gas or for propane (but not for both). Check the sticker
on the top of the gas control valve.
Emissions:
This unit has passed the ANSI emission standards for vented room heaters as tested by Warnock
Hersey, LTD.

PAGE 6INSERT INSTALLATION - For qualified installers only!
This appliance must be installed in accordance with all local codes, if any; if
not, follow ANSI Z223.1 and the requirements listed in this manual. Failure
to follow all of the requirements may result in property damage, bodily injury,
or even death.
Check with local building officials for any permits required for installation of this gas heater and
notify your insurance company before hooking up this heater. The requirements listed below are
divided into sections. All requirements must be met simultaneously. The order of installation is
not rigid Ð the qualified installer should follow the procedure best suited for the installation.
Heater Placement
The heater may be installed in a masonry or zero-clearance (metal) fireplace with the
following requirements:
¥ The insert must be placed so that no combustibles are within, or can swing within
(e.g. drapes, doors), 36" of the front of the heater
¥ The insert must be installed in a level, undamaged masonry or zero-clearance
(metal) fireplace. Any damage must be repaired prior to installation. The heater
must not extend beyond the hearth.
¥ The insert must maintain a 10" clearance to combustible sidewalls
¥ The non-combustible side facing (e.g. brick, tile, cement board) must extend 8"
from the side of the insert
¥ The non-combustible top facing (e.g. brick, tile, cement board) must extend 8"
above the top of the insert
¥ Combustible mantles must be at least 17 1/2" above the top of the insert
HINT: REDUCING CLEARANCES - Clearances may be reduced by
methods specified in NFPA 211, listed wall shields, pipe shields, or
other means approved by local building or fire officials.
WIDTH INCLUDING SIDE PANELS:
40 1/2" with 8" Panels
44 1/2" with 10" Panels
48 1/2" with 12" Panels
HEIGHT INCLUDING
TOP PANEL:
27 3/4" with 8" Panels
29 3/4" with 10" Panels
31 3/4" with 12" Panels
Combustible Mantle
Combustible
Sidewall
Surround
Panels
Non-
Combustible
Facing
Hearth must extend
underneath unit
10"
8"
8"
17 1/2"
Floor Protection Install the heater over a non-combustible hearth that extends the full
width and depth of the unit. The hearth must be 32 1/8" wide by 11 1/8"
deep (see the illustration on the following page).

INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 7
Fireplace Sizing
Minimum Fireplace Size
E
D
C
A
B
A Height (front)
B Height (rear)
C Width (front)
D Width (rear)
E Depth
F Hearth Depth
G Hearth Width
21"*
21"*
24 1/4"**
19"
12 1/8"
11 1/8"
32 1/8"
** The gas inlet exits the heater on the
left side. It portrudes 1 1/2" and the
center is 1 3/8" back from the fireplace
opening. Allow space for gas hookup.
* Allow space for vent hookup.
An additional 2" is recommended.
G
F
Vent Requirements
The vent must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1
and the requirements listed below. Furthermore, the vent must be installed to meet the
installation requirements of the vent manufacturer.
¥ Minimum 5' vertical rise from top of stove (see the illustration below)
¥ 4" listed gas chimney liner or B vent from one manufacturer (don't mix brands)
¥ Vent must reline the entire length of the chimney
¥ The vent must not service another appliance
¥ Must meet all of the vent manufacturer's requirements
6"
Min.
4" Listed gas chimney
liner or B Vent
Hearth and/or
hearth pad must
extend at least
to the faceplate
Z.C. (Metal)
firebox
Telescoping
Leg
6"
Min.
A sealed cover plate
is recommended,
but not required.
Surround
Panel
(Do not seal)
17"
Min.
17"
Min.
Leveling bolts for step-up hearths
Zero
Clearance
Fireplace
Surround
Panel
(Do not seal)
Approved Cap
Masonry
Fireplace

PAGE 8INSERT INSTALLATION (CONT.) - For qualified installers only!
Vent Requirements (continued)
NOTE: When using flexible gas vent, do not crimp or rupture the liner when
bending it around a chimney offset
The vent termination must meet the following requirements:
¥ Vent termination must have an approved cap (to prevent water from entering)
¥ Vent termination must not be located where it will become plugged by snow or
other material
¥ Vent termination must extend a minimum of 6" above the top of the chimney
NOTE: When installed, the vent must provide suitable draft for the
appliance. Other factors, such as exhaust fans, may create negative
pressure inside the home and cause down drafts. Additional vent
height may be required in these circumstances.
How to tell if you have negative pressure:
The most common indication of a negative pressure situation is the heater (and pilot) turning off
between 10 and 25 minutes from the time the main burner was started (this happens most often on
cold days). The main burner turns on, but instead of warming the flue and creating draft, it vents out
of the draft hood at the rear of the heater. The spill switch then heats up, and in about 5 to 15
minutes shuts off all gas to the heater (shutting off the main burner and pilot). If a thermostat is used
on your heater, and the pilot shuts down sporadically, you may have a negative pressure situation.
Gas Line Install
The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI
223.1 and the requirements listed below.
Gas Line Connection:
¥ The gas inlet is a male 3/8" NPT
¥ This appliance requires a shutoff valve upstream of
the appliance. This valve must be accessible and
within 3 feet of the heater.
Gas Inlet Location:
The 3/8" N.P.T.
gas inlet portrudes
1 1/2" from the
side of the heater.
LOCATION OF THE
GAS INLET CENTER:
1 1/2"
1 3/8"
(from fireplace
opening)

INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 9
Manifold Pressure:
¥ Check the pressure of the gas downstream of the valve by removing the manifold
pressure tap with a 3/16" allen wrench (1/8" N.P.T. plug). If the manifold
pressure does not match the pressure listed in the table below, check the inlet gas
pressure and correct the problem.
Manifold Pressure with Regulator on HI
Natural Gas 3.5" W.C.
Propane 11" W.C.
Manifold Pressure Tap
(1/8" N.P.T. fitting)
Use a 3/16" allen wrench to remove.
The heater must be turned off while
connecting or disconnecting the
pressure tap or pressure sensing
device. Gas will ignite through the
pressure tap hole if the heater is on
and the pressure tap hole is open!
WARNING:
HI-LO Regulator
Gas Pressure:
Minimum Input Pressure
Natural Gas 5.5" W.C.
Propane 11" W.C.
¥ If the pressure is not sufficient, make sure the piping used is large enough, the
supply regulator is adequately adjusted, and the total gas load for the residence
does not exceed the amount supplied.
¥ The supply regulator (the regulator that attaches directly to the residence inlet or
to the propane tank) should supply gas at the suggested input pressure listed
above. Contact the local gas supplier if the regulator is at an improper pressure.
Purging the Gas Line:
The gas line must be properly purged to release all air in the gas line prior to starting the heater.
Finalizing the Installation
¥ Before starting, all gas line joints must be leak tested.
¥ Optional equipment must be installed (instructions are in the rear of this manual).
¥ The ceramic logs must be placed inside the firebox (see the section "Installing the
Logs and Coals" in the maintenance section of this manual).
¥ Start the heater and check for proper performance. Review the operations portion
of this manual to make sure the owner understands the operation of the heater.
Note: See the instructions "Re-Routing the Power Cord to the Left or Rear of the Heater" in the optional
equipment section of this manual to re-route the power cord.

PAGE 10 REVIEWING THE INSTALLATION
The check off list below details the installation concerns that you, the consumer,
should know prior to starting the heater. This information is very important and
must be checked off.
( ) There are no combustible
items placed within 36" of the
front of the heater or swing
within 36" of the front of
heater. This includes
furniture, doors, drapes, etc. Combustible
36" Minimum
( ) No combustibles are within
1" of the exhaust vent. Due
too high temperatures, the
room heater should be located
out of traffic and away from
combustibles. This includes
drywall, drapes, window sills,
etc. If any question exists,
call your dealer for a full
explanation.
CombustibleGas Vent
Min.1"
clearance
( ) The location of the GAS
MAIN SHUTOFF VALVE.
It is usually directly next to
the gas meter or propane tank
and may require a wrench to
shut off. Everyone in the
house should know where the
gas main shutoff valve is and
how to turn it off.
On most valves this is ON On most valves this is OFF
( ) All of the necessary permits
and installation information
have been obtained for your
records. This includes the
permits from building
officials, receipts, and this
manual.
O k
Permits Receipts This Manual
OWNER'S
MANUAL
( ) The operation card included
with the heater slides out
from behind the access panel.
If you can not find it, call
your dealer for details. This
card includes important
operation information that
must be kept with the heater
at all times.