LS ELECTRIC LSLV-H100 Series User manual

LS ELECTRIC strives to maximize your profits in gratitude for choosing us as your partner.
AC Variable Speed Drive
0.75-18.5kW [200V] 0.75-500kW [400V]
LSLV-H100 series

This operation manualis intended for users with basic knowledge of electricity and electric
devices.
* LSLV-H100 is the official name for the H100 series inverters.
* The H100 series software may be updated without prior notice for better performance. To
check the latest software, visit our websiteat http://www.lselectric.co.kr.

Safety Information
ii
Safety Information
Read and followall safetyinstructions in this manual precisely to avoid unsafe operating
conditions, property damage, personal injury, or death.
Safety symbols in this manual
Indicates an imminently hazardoussituation which,if not avoided, will resultin severe injury or
death.
Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.
Indicates a potentiallyhazardous situation that, if not avoided, could result in minor injury or
propertydamage.
Safety information
•Do not open the cover of the equipment while it is on or operating. Likewise, do not operate
the inverter while the cover is open. Exposure of high voltage terminalsor charging area to
the external environment may result in an electric shock. Do not remove any covers or
touch theinternal circuit boards (PCBs) or electrical contacts on the product when the
power is on orduring operation. Doing so mayresultin serious injury, death, or serious
propertydamage.
•Do not open the cover of the equipment even when the powersupply to the inverter has
been turned off unless it is necessary formaintenance or regular inspection. Opening the
covermay resultin an electric shock even when the powersupplyis off.
•The equipment may hold charge long after the power supply has been turned off.Use a
multi-meter to make sure that there is no voltage before working on the inverter, motor or
motor cable.
•Supply earthing system: TT,TN, not suitable for corner-earthed systems
•This equipment must be grounded for safe and properoperation.
•Do not supply power to a faultyinverter. If you find that theinverteris faulty, disconnect the
power supply and have the inverter professionally repaired.
•The inverter becomes hot during operation.Avoid touching the inverter until it has cooled to
avoid burns.

iii
Safety Information
•Do not allowforeign objects, such as screws, metal chips, debris, water, or oil to getinside
the inverter.Allowing foreign objects inside the invertermaycause the inverter to
malfunction or result in a fire.
•Do not operate the inverter with wet hands.Doing so may result in electric shock.
•Do notmodify theinterior workingsof the inverter. Doingso will void the warranty.
•The inverter is designed for 3-phase motor operation. Do not use the inverter to operate a
single phase motor.
•Do not place heavy objects on top of electric cables.Doingso may damage the cableand
result in an electric shock.
Note
Maximum allowed prospective short-circuit current at the input power connection is defined
in IEC 60439-1 as 100 kA. LSLV-H100 is suitable for use in a circuit capable of delivering
not more than 100kA RMS at the drive’s maximum rated voltage, depending on the
selected MCCB. RMS symmetrical amperes for recommended MCCB are the following
table.
Remarque
Le courant maximum de court-circuit présumé autorisé au connecteur d’alimentation
électrique est défini dans la norme IEC 60439-1 comme égal à 100 kA. Selon le MCCB
sélectionné, la série LSLV-H100 peut être utilisée sur des circuits pouvant fournir un
courant RMS symétrique de 100 kAmaximum en ampères à la tension nominale
maximale du variateur. Le tableau suivant indique le MCCB recommandé selon le courant
RMS symétrique en ampères.
Working
Voltage
UTE100
(E/N)
UTS150
(N/H/L)
UTS250
(N/H/L)
UTS400
(N/H/L)
240V(50/60Hz)
50/65kA
65/100/150kA
65/100/150kA
65/100/150kA
480V(50/60Hz)
25/35kA
35/65/100kA
35/65/100kA
35/65/100kA
Working
Voltage
ABS33c
ABS53c
ABS63c
ABS103c
ABS203c
ABS403c
240V(50/60Hz)
30kA
35kA
35kA
85kA
85kA
75kA
480V(50/60Hz)
7.5kA
10kA
10kA
26kA
26kA
35kA

Quick Reference Table
iv
Quick Reference Table
The following table contains situations frequently encountered by users while working with
inverters. Refer to the typical and practical situations in the table to quickly and easily locate
answers to your questions.
Situation
Reference
I want to configure the inverter to start operating as soon as the power source is
applied.
p.17
I want to configure the motor’s parameters.
p.210
Something seems to be wrong with the inverter or the motor.
p.330, p.528
What is auto tuning?
p.210
What are the recommended wiring lengths?
p.40
The motor is too noisy.
p.240
I want to apply PID control on my system.
p.158
What are the factory default settings for P1–P7 multi-function terminals?
p.38
I want to view all of the parameters I have modified.
p.249
I want to review recentfault trip and warning histories.
p.58
I want to change the inverter’s operation frequency using a potentiometer.
p.88
I want to install a frequency meter using an analog terminal.
p.38
I want to display the supply current tomotor.
p.54
I want to operate the inverter using a multi-step speed configuration.
p.101
The motor runs too hot.
p.307
The inverter is too hot.
p.320
The cooling fan does not work.
p.535
I want to change the itemsthat are monitored on the keypad.
p.302
I want to display the supply current tomotor.
p.302

Table of Contents
v
Table of Contens
1Preparing the Installation..................................................................................1
1.1 Product Identification.................................................................................1
1.2 Part Names................................................................................................3
1.3 Installation Considerations......................................................................10
1.4 Selecting and Preparing a Site forInstallation ......................................11
1.5 Cable Selection.......................................................................................14
2Installing the Inverter.......................................................................................17
2.1 Mounting the Inverter..............................................................................19
2.2 Enabling the RTC (Real-Time Clock) Battery........................................23
2.3 Cable Wiring............................................................................................25
2.4 Post-Installation Checklist.......................................................................48
2.5 Test Run...................................................................................................50
3Perform Basic Operations..............................................................................52
3.1 About the Keypad....................................................................................52
3.1.1 Operation Keys...........................................................................52
3.1.2 About the Display........................................................................54
3.1.3 Display Modes ............................................................................58
3.2 Learning to Use the Keypad...................................................................61
3.2.1 Display Mode Selection..............................................................61
3.2.2 Operation Modes........................................................................62
3.2.3 Switching between Groups in Parameter Display Mode .........64
3.2.4 Switchingbetween Groups in User & Macro Mode.................65
3.2.5 Navigating through the Codes (Functions)...............................66
3.2.6 Navigating Directlyto Different Codes.......................................68
3.2.7 Parameter Settings available in Monitor Mode.........................70
3.2.8 Setting the Monitor Display Items..............................................72
3.2.9 Selecting the Status Bar Display Items.....................................73
3.3 Fault Monitoring.......................................................................................75
3.3.1 Monitoring Faults during Inverter Operation .............................75
3.3.2 Monitoring Multiple FaultTrips...................................................76
3.4 Parameter Initialization............................................................................77
4Learning Basic Features.................................................................................78
4.1 Switchingbetween the Operation Modes(HAND /AUTO / OFF).......81
4.2 Setting Frequency Reference ................................................................86
4.2.1 Keypad as the Source (KeyPad-1 setting)................................87

Table of Contents
vi
4.2.2 Keypad as the Source (KeyPad-2 setting)................................87
4.2.3 V1Terminal as the Source.........................................................87
4.2.4 Setting a Frequency Reference with Input Voltage (Terminal I2)
....................................................................................................96
4.2.5 Setting a Frequency withTI Pulse Input...................................97
4.2.6 Setting a Frequency Reference via RS-485 Communication..99
4.3 Frequency Hold byAnalog Input..........................................................100
4.4 Changing the Displayed Units (Hz↔Rpm)..........................................101
4.5 Setting Multi-step Frequency................................................................101
4.6 Command Source Configuration..........................................................103
4.6.1 The Keypad as a Command Input Device..............................103
4.6.2 Terminal Block as a Command Input Device (Fwd/Rev run
commands)..............................................................................104
4.6.3 Terminal Block as a Command InputDevice (Run and Rotation
Direction Commands).............................................................105
4.6.4 RS-485 Communication asa Command Input Device..........106
4.7 Forward or Reverse Run Prevention...................................................107
4.8 Power-on Run .......................................................................................108
4.9 Reset and Restart.................................................................................110
4.10 SettingAcceleration and DecelerationTimes...................................... 111
4.10.1 Acc/DecTime Based on Maximum Frequency...................... 111
4.10.2 Acc/DecTime Based on Operation Frequency......................113
4.10.3 Multi-stepAcc/DecTime Configuration...................................113
4.10.4 ConfiguringAcc/Dec Time Switch Frequency.........................115
4.11 Acc/Dec Pattern Configuration.............................................................117
4.12 Stopping theAcc/Dec Operation..........................................................119
4.13 V/F (Voltage/Frequency) Control..........................................................121
4.13.1 Linear V/F Pattern Operation...................................................121
4.13.2 Square Reduction V/FPattern Operation................................122
4.13.3 User V/F Pattern Operation .....................................................123
4.14 Torque Boost .........................................................................................125
4.14.1 ManualTorque Boost................................................................125
4.14.2 Auto Torque Boost....................................................................126
4.14.3 Auto Torque Boost2 (No Motor ParameterTuning Required)
..................................................................................................126
4.15 Output Voltage Setting..........................................................................127
4.16 Start Mode Setting.................................................................................128
4.16.1 Acceleration Start......................................................................128
4.16.2 StartAfter DC Braking..............................................................128

Table of Contents
vii
4.17 Stop Mode Setting.................................................................................129
4.17.1 Deceleration Stop.....................................................................129
4.17.2 StopAfter DC Braking..............................................................130
4.17.3 Free Run Stop...........................................................................131
4.17.4 Power Braking...........................................................................132
4.18 Frequency Limit.....................................................................................133
4.18.1 Frequency Limit Using Maximum Frequency and Start
Frequency................................................................................133
4.18.2 Frequency Limit Using Upper and Lower Limit Frequency
Values.......................................................................................134
4.18.3 Frequency Jump.......................................................................136
4.19 2nd Operation Mode Setting..................................................................137
4.20 Multi-function InputTerminal Control....................................................138
4.21 Multi-function InputTerminal On/Off Delay Control.............................140
5Learning Advanced Features.......................................................................141
5.1 Operating withAuxiliary References....................................................143
5.2 Jog Operation........................................................................................148
5.2.1 Jog Operation 1-Forward Jog by Multi-functionTerminal......148
5.2.2 Jog Operation 2-Forward/Reverse Jog by Multi-function
Terminal....................................................................................149
5.3 Up-down Operation...............................................................................150
5.4 3-Wire Operation..................................................................................152
5.5 Safe Operation Mode............................................................................153
5.6 Dwell Operation.....................................................................................155
5.7 Slip Compensation Operation..............................................................157
5.8 PID Control............................................................................................158
5.8.1 PID Basic Operation.................................................................159
5.8.2 Soft Fill Operation.....................................................................173
5.8.3 PID Sleep Mode........................................................................175
5.8.4 PID Switching (PID Openloop)................................................177
5.9 External PID...........................................................................................178
5.10 Damper Operation.................................................................................187
5.11 Lubrication Operation............................................................................189
5.12 Flow Compensation..............................................................................190
5.13 Payback Counter...................................................................................191
5.14 Pump Clean Operation.........................................................................192
5.15 Start& End Ramp Operation................................................................197
5.16 Decelerating Valve Ramping................................................................198
5.17 Load Tuning...........................................................................................199

Table of Contents
viii
5.18 Level Detection......................................................................................202
5.19 Pipe Break Detection............................................................................206
5.20 Pre-heating Function.............................................................................208
5.21 Auto Tuning............................................................................................210
5.22 Time Event Scheduling.........................................................................213
5.23 Kinetic Energy Buffering.......................................................................227
5.24 Anti-hunting Regulation (Resonance Prevention)...............................229
5.25 Fire Mode Operation.............................................................................230
5.26 Energy Saving Operation .....................................................................232
5.26.1 Manual Energy Saving Operation ...........................................232
5.26.2 Automatic Energy Saving Operation.......................................233
5.27 Speed Search Operation......................................................................234
5.28 Auto Restart Settings............................................................................238
5.29 Operational Noise Settings (Carrier Frequency Settings)..................240
5.30 2nd Motor Operation...............................................................................241
5.31 Supply Power Transition.......................................................................243
5.32 Cooling Fan Control..............................................................................244
5.33 Input Power Frequency and Voltage Settings.....................................245
5.34 Read, Write, and Save Parameters.....................................................246
5.35 Parameter Initialization..........................................................................246
5.36 Parameter View Lock............................................................................247
5.37 Parameter Lock.....................................................................................248
5.38 Changed Parameter Display................................................................249
5.39 User Group............................................................................................250
5.40 Easy Start On........................................................................................251
5.41 Config (CNF) Mode...............................................................................252
5.42 Macro Selection.....................................................................................254
5.43 Timer Settings........................................................................................255
5.44 Multiple Motor Control (MMC)..............................................................256
5.44.1 Multiple Motor Control (MMC) Basic Sequence.....................263
5.44.2 Standby Motor...........................................................................268
5.44.3 Auto Change.............................................................................269
5.44.4 Interlock.....................................................................................275
5.44.5 Aux MotorTime Change..........................................................279
5.44.6 Regular Bypass.........................................................................280
5.44.7 Aux Motor PID Compensation.................................................281
5.44.8 Master Follower........................................................................282
5.45 Multi-functionOutput On/Off Control....................................................288

Table of Contents
ix
5.46 Press Regeneration Prevention...........................................................289
5.47 Analog Output........................................................................................290
5.47.1 Voltage and CurrentAnalogOutput.........................................291
5.47.2 Analog Pulse Output.................................................................293
5.48 Digital Output.........................................................................................296
5.48.1 Multi-function Output Terminal and Relay Settings.................296
5.48.2 Fault Trip Output using Multi-function Output Terminal and Relay ...300
5.48.3 Multi-function Output Terminal Delay Time Settings...............301
5.49 Operation State Monitor........................................................................302
5.50 Operation Time Monitor........................................................................304
5.51 PowerOn Resume Using the Communication....................................305
5.52 Display current date / time / day using Multi key.................................306
6Learning Protection Features......................................................................307
6.1 Motor Protection....................................................................................307
6.1.1 ElectronicThermal Motor Overheating Prevention (ETH).....307
6.1.2 Motor Over HeatSensor..........................................................309
6.1.3 Overload EarlyWarning andTrip.............................................311
6.1.4 Stall Prevention and Flux Braking............................................314
6.2 Inverter and Sequence Protection .......................................................318
6.2.1 Open-phase Protection............................................................318
6.2.2 ExternalTrip Signal...................................................................319
6.2.3 InverterOverload Protection (IOLT) ........................................320
6.2.4 Speed Command Loss ............................................................320
6.2.5 Dynamic Braking (DB) Resistor Configuration .......................324
6.2.6 Low Battery Voltage Warning...................................................325
6.3 Under load Fault Trip and Warning......................................................326
6.3.1 Fan Fault Detection..................................................................327
6.3.2 Low Voltage Fault Trip..............................................................327
6.3.3 SelectingLow Voltage 2 Fault During Operation....................328
6.3.4 Output Block via the Multi-functionTerminal...........................328
6.3.5 Trip Status Reset......................................................................329
6.3.6 Operation Mode for Option CardTrip......................................329
6.3.7 No Motor Trip ............................................................................330
6.3.8 Broken Belt................................................................................332
6.4 Parts Life Expectancy...........................................................................333
6.4.1 Main Capacitor Life Estimation................................................333
6.4.2 Fan Life Estimation...................................................................334
6.5 Fault/Warning List..................................................................................336
7RS-485 Communication Features...............................................................339
7.1 Communication Standards...................................................................339

Table of Contents
x
7.2 Communication System Configuration................................................340
7.2.1 Communication Line Connection ............................................340
7.2.2 Setting Communication Parameters.......................................341
7.2.3 Setting Operation Command and Frequency.........................342
7.2.4 Command Loss Protective Operation.....................................343
7.3 LS INV 485/Modbus-RTU Communication.........................................345
7.3.1 Setting Virtual Multi-function Input...........................................345
7.3.2 Saving Parameters Defined by Communication ....................345
7.3.3 Total Memory Map for Communication...................................346
7.3.4 Parameter Group for Data Transmission................................346
7.3.5 Parameter Group for User/Macro Group................................348
7.3.6 LS INV 485 Protocol.................................................................349
7.3.7 Modbus-RTU Protocol..............................................................354
7.3.8 Compatible CommonArea Parameter....................................358
7.3.9 H100 Expansion CommonArea Parameter...........................362
7.4 BACnet Communication.......................................................................377
7.4.1 What is BACnet Communication?...........................................377
7.4.2 BACnet Communication Standards........................................377
7.4.3 BACnet Quick Communication Start.......................................377
7.4.4 Protocol Implementation...........................................................379
7.4.5 Object Map................................................................................380
7.5 Metasys-N2 Communication................................................................388
7.5.1 Metasys-N2 Quick Communication Start................................388
7.5.2 Metasys-N2 Communication Standard...................................388
7.5.3 Metasys-N2 Protocol I/O Point Map........................................389
8Table of Functions..........................................................................................392
8.1 Drive Group (DRV)................................................................................393
8.2 Basic Function Group (BAS)................................................................398
8.3 Expanded Function Group (ADV)........................................................404
8.4 Control Function Group (CON) ............................................................411
8.5 Input Terminal Group (IN).....................................................................414
8.6 Output Terminal Block Function Group (OUT)....................................423
8.7 Communication Function Group (COM)..............................................429
8.8 Advanced Function Group(PID Functions) .........................................436
8.9 EPID Function Group (EPI)..................................................................447
8.10 Application 1 Function Group (AP1)....................................................454
8.11 Application 2 Function Group (AP2)....................................................461
8.12 Application 3 Function Group (AP3)....................................................467

Table of Contents
xi
8.13 Protection Function Group (PRT).........................................................474
8.14 2nd Motor Function Group (M2)...........................................................484
8.15 Trip (TRIPLast-x) and Config (CNF) Mode.........................................488
8.15.1 Trip Mode (TRPLast-x)............................................................488
8.15.2 Config Mode (CNF)..................................................................488
8.16 Macro Groups........................................................................................494
8.16.1 Compressor (MC1) Group.......................................................494
8.16.2 Supply Fan (MC2) Group.........................................................496
8.16.3 Exhaust Fan (MC3) Group.......................................................498
8.16.4 Cooling Tower (MC4) Group....................................................507
8.16.5 Circulation Pump (MC5) Group...............................................509
8.16.6 Vacuum Pump (MC6) Group...................................................513
8.16.7 Constant Torque (MC7) Group ................................................520
9Troubleshooting.............................................................................................523
9.1 Trip and Warning...................................................................................523
9.1.1 FaultTrips..................................................................................523
9.1.2 Warning Message.....................................................................526
9.2 Troubleshooting Fault Trips..................................................................528
9.3 Troubleshooting Other Faults...............................................................531
10 Maintenance....................................................................................................537
10.1 Regular Inspection Lists........................................................................537
10.1.1 Daily Inspection.........................................................................537
10.1.2 Annual Inspection.....................................................................538
10.1.3 Bi-annual Inspection.................................................................540
10.2 RealTime Clock (RTC) Battery Replacement ....................................541
10.3 Storage and Disposal............................................................................545
10.3.1 Storage......................................................................................545
10.3.2 Disposal.....................................................................................545
11 Technical Specification.................................................................................546
11.1 Input and Output Specifications...........................................................546
11.2 Product Specification Details................................................................551
11.3 External Dimensions.............................................................................556
11.4 Peripheral Devices................................................................................561
11.5 Fuse and Reactors Specifications.......................................................563
11.6 Terminal Screw Specifications..............................................................565
11.7 Dynamic breaking unit (DBU) and Resistors.......................................567
11.7.1 Dynamic breaking unit (DBU)..................................................567
11.7.2 Terminal arrangement ..............................................................569
11.7.3 Dynamic Breaking (DB)Unit & DB resistor basic wiring.........571

Table of Contents
xii
11.7.4 Dimensions ...............................................................................572
11.7.5 Display Functions .....................................................................576
11.7.6 DB Resistors.............................................................................576
11.8 Inverter Continuous Rated Current Derating.......................................578
12 Applying Drives to Single-phase Input Application.................................581
12.1 Introduction............................................................................................581
12.2 Power(HP), Input Current and Output Current....................................582
12.3 Input Frequency and Voltage Tolerance..............................................583
12.4 Wiring.....................................................................................................584
12.5 Precautions for 1–phase input to 3-phase drive..................................584
Product Warranty..................................................................................................585
UL mark...................................................................................................................587
EAC mark................................................................................................................587
Index........................................................................................................................591

Preparing the Installation
1
1 Preparing the Installation
This chapter provides details on product identification, part names, correct installation and
cable specifications.To install the inverter correctly and safely, carefully read and follow the
instructions.
1.1 Product Identification
The H100 Inverter is manufactured in a range of product groups based on drive capacity
and power source specifications. Product name and specifications are detailed on the rating
plate. Check the rating plate before installing the product and make sure that the product
meets your requirements. For more detailed product specifications, refer to 11.1 Input and
Output Specifications on page 546.
Note
Check the product name, open the packaging, and then confirm that the productis freefrom
defects. Contact your supplier if you have anyissues or questions about your product.

Preparing the Installation
2
Note
The H100 75/90 kW, 400V inverters satisfy the EMC standard EN61800-3 without installation
of optional EMC filters.

Preparing the Installation
3
1.2 Part Names
The illustration below displays part names. Details may vary between product groups.
0.75–30 kW (3-Phase)

Preparing the Installation
4
37–90 kW (3-Phase)

Preparing the Installation
5
110–132 kW (3-Phase)

Preparing the Installation
6
160–185 kW (3-Phase)

Preparing the Installation
7
220–250 kW (3-Phase)