Lube1 ATF602 User manual

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
1
MANUAL
ATF602
www.lube1.swiss

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
2
Content
General information.....................................................................................................................................3
Description of the machine..........................................................................................................................4
Description of the control panel...................................................................................................................4
Technical Data ............................................................................................................................................5
Dimension drawing......................................................................................................................................5
INSTALLATION...............................................................................................................................................6
Transport & Storage Conditions..................................................................................................................6
Location.......................................................................................................................................................7
OPERATION OF THE MACHINE ...................................................................................................................8
Manual.........................................................................................................................................................8
Basic informations.......................................................................................................................................9
General information about automatic oil change.......................................................................................10
EXECUTION of an automatic transmission oil change .................................................................................11
Preparation and implementation ...............................................................................................................11
Change oil types, change oil in device......................................................................................................11
TIPPS and Lube1 Recommendations for older vehicles / transmissions......................................................12
1st tip Vehicles with high mileage .............................................................................................................12
2nd tip Gear unit with heavy wear / dirt.....................................................................................................12
PROCEDURE Filter change on the machine................................................................................................12
CONNECTION scheme machine to automatic transmission ........................................................................13
Flush before oil change.............................................................................................................................13
Correct filling level (drain oil).....................................................................................................................16
Correct filling level (add oil) after gearbox filter change ............................................................................17
Completion of the oil change.....................................................................................................................19
Emptying (recommendation after each service)........................................................................................19
System settings / Calibration.....................................................................................................................20
MAINTENANCE ............................................................................................................................................23
Safety regulations for oil............................................................................................................................23
Care instructions .......................................................................................................................................24
Troubleshooting.........................................................................................................................................24
Disposal.....................................................................................................................................................24
DECLARATION OF CONFORMITY / KONFORMITÄTSERKLÄRUNG .......................................................26
ORDER LIST.................................................................................................................................................27
Machine Parts ...........................................................................................................................................29
Standard-Adapter......................................................................................................................................29
Special-Adapter.........................................................................................................................................30
Lube1 - Oils / Automatic-Gear Boxes........................................................................................................31
Lube1 – Oils / Power Steering...................................................................................................................31
Lube1 - Oils / Engines...............................................................................................................................31
Lube1 - Oil-Analysis ..................................................................................................................................32
Lube1 – Special Cleaner...........................................................................................................................32
Lube1 - Accessories / Various...................................................................................................................32
Lubegard - Products/Additives ..................................................................................................................33
ANNEX..........................................................................................................................................................34
Circuit diagram ..........................................................................................................................................34
Electric-Plan ..............................................................................................................................................35
NOTES..........................................................................................................................................................38

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
3
INTRODUCTION
General information
THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD BY THE USER.
NO LIABILITY IS ACCEPTED FOR DAMAGE CAUSED BY NON-COMPLIANCE WITH THESE
INSTRUCTIONS OR THE APPLICABLE SAFETY REGULATIONS.
CAUTION: Follow the instructions to prevent injury or damage.
TIP: Provides more information on how to use the device and tips on how to use it efficiently.
Appropriate protective clothing must be worn for all work on the system described.
Type plate:
Enter all information about the machine in the following fields.
It is forbidden to remove the nameplate from the machine.

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
4
Description of the machine
01
Electrical connection
07
Drip tray
02
Main switch
08
Filler neck for NEW oil (rear)
03
Bottle for gear cleaner
09
Handholds
04
Filter
10
Service cover (rear)
05
Level indicator NEW oil tank (NEW)
11
Two connection hoses
06
Level indicator USED-Oil Tank (USED)
12
Emptying hose
Description of the control panel
01
Manometer filling side
02
Sight glass filling side
03
Sight glass return side
04
Manometer return side
05
Keyboard
06
Display
07
Printer
01
02
03
04
05
06
07
08
09
10
11
12
01
02
03
04
05
06
07

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
5
Technical Data
Automatic flow direction detection
Dimension
635 x 585 x 1.075 mm
Power supply
AC220V 50Hz / 110V 60Hz
Power
200W
Length of maintenance hoses
3.000 mm
Length of emptying hose
1.000 mm
Capacity new and waste oil tank
20 L
Measuring range of the scales
40 kg
Changeover accuracy
±100 ml
Capacity detergent bottle
500 ml
TFT / LCD colour display
105,5 x 67,2 mm; 480 x 272 Dots; RGB
Pressure measuring range
0~150psi (1-10Bar)
Dimension drawing
1075 mm
635 mm
585 mm

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
6
INSTALLATION
The machine should only be installed by authorised personnel in accordance with the instructions.
Transport & Storage Conditions
For transport and positioning of the machine, always use
suitable stop, lifting or floor conveyor equipment and pay
attention to the centre of gravity of the machine.
The machine should only be transported in its original
packaging.
Data:
Width
mm
630
Length
mm
700
Hight
mm
1230
Storage temperature
-25 bis +55 °C
Unpacking the machine
Remove the top cover of the carton and ensure that no damage has been caused during transport.
Remove the locking bolt to remove the machine from the pallet.
To lift the m a ch i n e o ff t h e pa l l e t , u se a s u i t a ble l i f t ing device (possibly with a rope).
The packaging material used for the machine should be kept in a safe place.
Keep the packaging material out of the reach of children as it can be a source of danger.

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
7
Location
The machine should be kept away from flammable and explosive materials, sunlight and intense light. The machine
should also be installed in a well ventilated place.
The machine should be operated on any concreted or similarly hard floor.
When selecting the place of installation, the guidelines and instructions of the accident prevention regulations and the
workplace ordinance must be observed in addition to the floor condition.
The machine may only be used inside enclosed spaces. It has no corresponding safety equipment (e.g. IP protection,
galvanised version, etc.).
Te m p e r at u r
4-40 °C
Humidity
50% at 40°C – 90% at 20 °C

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
8
OPERATION OF THE MACHINE
Manual
ATF602
Risks for people and the environment
Read all service procedures and precautions, installation and operating instructions thoroughly.
Failure to observe these precautions or improper use of the equipment may result in property
damage, injury or death. Never allow untrained personnel to perform these procedures or operate the
equipment.
Protective measures and rules of conduct
•Before using the ATF602, read and understand the instruction manual.
•Do not smoke in the vicinity of the unit while it is in operation.
•Never use the unit near sources of heat or fire.
•Do not expose to direct sunlight or rain and use only in well-ventilated areas.
•Always switch off the unit after use.
•Keep the hoses away from rotating and hot elements such as fans, radiators, etc. during
use.
•Car exhaust gases contain various toxic and harmful gases (e.g. carbon monoxide,
hydrocarbons, nitrogen oxides, etc.). While the device is in operation, it is essential to wear
protective goggles, protective mask and protective clothing.
•To avoid injury, keep away from hot elements such as the exhaust pipe and radiator.
•When disconnecting the pipe connection of the oil line system, wrap a suitable cloth around
the connection to prevent the transmission fluid from splashing out.
•Children should stay away from the unit while it is in operation.
•To prevent damage due to improper operation, the operator should be very familiar with the
automatic transmission gear shifting system.
•The device must always be in the normal and intended standing position.
•An oil change should always be carried out by appropriately trained personnel. The quality
of the automatic transmission oil used must comply with the manufacturer's specifications.
ATH-Heinl GmbH & Co.KG or Lube1 accepts no responsibility for direct or indirect damage
caused by incorrect operation.
Behaviour in the event of faults
•Any defects found must be reported immediately to the responsible person.
First Aid
Notruf:
•In the event of an accident, remember not only to rescue the injured person and provide
first aid, but also to secure the scene of the accident.
•Report any accident immediately to the person responsible.
Maintenance, disposal
§Repairs may only be carried out by the manufacturer's customer service department or by
trained personell.

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
9
Basic informations
THE MACHINE MAY ONLY BE OPERATED BY PERSONS OVER 18 YEARS OF AGE WHO HAVE UNDERGONE
SPECIALIST TRAINING AND INSTRUCTION.
THE MACHINE MAY ONLY BE USED FOR ITS INTENDED PURPOSE.
IN ORDER TO MAINTAIN THE GEAR UNIT PROPERLY, APPROPRIATE ACCESSORIES (E.G. SPECIAL
ADAPTER) MUST BE USED IF NECESSARY.
ALWAYS USE THE PRESCRIBED MATERIAL, E.G. SUITABLE OILS OR CORRECT RINSING AGENT.
BEFORE ASSEMBLY OR DISASSEMBLY, CHECK ALL COMPONENTS; THEY MUST NOT SHOW ANY SIGNS OF
DAMAGE.
DURING OPERATION YOU SHOULD ALWAYS PAY ATTENTION TO DANGERS. AS SOON AS DANGERS
OCCUR, SWITCH OFF THE MACHINE IMMEDIATELY AND REMOVE THE MAINS PLUG.
THEN CONTACT YOUR DEALER.
OPERATING THE ATF602 AND SERVICING THE AUTOMATIC TRANSMISSION OF THE
VEHICLE REQUIRES A HIGH LEVEL OF ATTENTION.
INCORRECT OPERATION OR EXPERT IGNORANCE CAN LEAD TO DAMAGE TO VEHICLES OR
INJURY TO THE OPERATOR.
ALL WARNING SIGNS MUST ALWAYS BE LEGIBLE. IN THE EVENT OF DAMAGE, THEY MUST BE REPLACED
IMMEDIATELY.

® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04
10
General information about automatic oil change
The transmission oil within an automatic transmission should be completely replaced at regular intervals, as otherwise
a perfect functioning of the transmission can no longer be guaranteed (recommendation every 80'000 -120'000 km). In
the previous oil change procedure, only the oil in the oil pan of the automatic transmission was changed. This was
usually 3 litres to a maximum of 5 litres and this does not correspond to the complete change of the entire oil filling
quantity of the transmission. Due to the design or the omission of the drain plug from the converter including the oil
cooler, a considerable amount of old ATF oil remained in the transmission system, which led to mixing of the new ATF
oil with the dirty and used old ATF oil, as well as deposits and abrasion particles in the system. The ATF602 can flush
the gearbox, torque converter and radiator and perform a complete oil change within a short time. The oil exchange
rate is almost 100%.
WITH THE ATF602, THE OIL LEVEL OF THE AUTOMATIC TRANSMISSION CANNOT BE
CHECKED. THE VEHICLE MANUFACTURER'S INSTRUCTIONS AND INSTRUCTIONS MUST BE
OBSERVED.
Function table
Main functions
Flush
Flush/clean the AT gear system.
Flushing can only be carried out when the AT gear unit is switched on.
(Motor must run for this process)
Change
Replaces the waste oil from the AT gearbox with new oil.
Level correction
Add or drain oil from the AT gearbox
Emptying
Emptying the old and new oil tanks
Settings
Calibration
Calibration of scales for old and new oil tanks
Language
Language selection
Indication of weight
Input of the empty weight of the new and waste oil tanks
Unit
Selection of metric (kg) or British units (lb)
Diagnosis
Direct control of the solenoid valves and the internal oil pump to test
the system