lubrizol BlazeMaster User manual
installation
best practices pocket guide
Congratulations on choosing BlazeMaster Fire Sprinkler Systems,
the world’s most specied nonmetallic re sprinkler system. If you’ve
used BlazeMaster Pipe & Fittings before, you know how easy it is
to work with and install; if this is your rst time using it, you’ll be
pleasantly surprised at how light and exible it is and how quickly
it can be installed.
We’ve put together this Best Practices Guide to help installers.
This doesn’t replace the manufacturer’s installation instructions,
but is a list of do’s and don’ts that can be helpful in the eld.
Congratulations on choosing
BlazeMaster®Fire Sprinkler
Systems
2
Pipe and Fittings Storage and Handling
‣ Keep pipe and ttings in original packaging until needed.
‣ Avoid exposing pipe to direct sunlight for long periods of
time. Cover pipe with opaque tarp if stored outside.
‣ Do not use pipe whose color has faded due to prolonged
sunlight exposure.
Solvent Cement Best Practices
‣ Wear proper protective clothing, including gloves and
safety goggles while using solvent.
‣ Provide ventilation or NIOSH-approved respirator if
necessary.
‣ Use proper solvent cement and follow application
instructions.
‣ Store between 40°-110°F (4-43°C) or as specied on
label. Do not store near heat, sparks, open ames or other
sources of ignition. Keep containers closed and covered.
‣Do not smoke, eat or drink while using.
‣ Keep solvent cement away from skin, eyes and clothing.
‣Do not use solvent cement that has exceeded its shelf life
or has become gelled or discolored. Shelf life is two years
after the date on the bottom of the can.
INSTALLATION BEST PRACTICES
3
Solvent Cement Cold Weather Applications
Store bulk quantities in location above 40°F (4°C). If solvent
cement gels:
‣
Bring it into a warm environment (60°-90°F or 16°-32°C) and
allow to sit for 24 hours.
‣
Do not artificially heat.
‣
Shake vigorously before use.
Cutting and Joining
‣
Cut pipe squarely, using ratchet cutter, wheel-type plastic
tubing cutter, power saw or ne-tooth saw.
‣
Deburr inside/bevel outside of pipe.
‣
Test t the pipe.
‣
First apply cement to outside of pipe.
‣
Apply cement (without dipping back into the can) to inside
of tting socket. On sizes 1¼" (32mm) and larger, dip
cement and apply to pipe again.
‣
Insert pipe end into socket while rotating pipe a quarter
turn. Hold 30 seconds.
4
Finishing Touches
‣ Do not use Teon tape and thread sealant simultaneously.
‣ Install sprinkler head after sprinkler head adapter has been
solvent welded. Make sure the waterway is not obstructed.
Then install the sprinkler head.
‣ Allow for movement due to expansion and contraction,
particularly if installing in cold weather.
Using Ratchet Cutters
‣
Use ratchet cutters only at 50°F (10˚C) or higher.
‣ Make sure blades are sharp.
5
CURE SCHEDULES
225 psi (1552 kPa) Test Pressure (maximum)
Ambient Temperature During Cure Period
(Use this table for all cut-ins)
PIPE SIZE 60°F to 120°F
(16°C to 49°C)
40°F to 59°
(4°C to 15°C)
0°F to 39°F
(-18°C to 4°C)
¾ (20 mm) 1 hr. 4 hrs. 48 hrs.
1" (25 mm) 1½ hrs. 4 hrs. 48 hrs.
1¼" & 1½"
(32 & 40 mm) 3 hrs. 32 hrs. 10 days
2" (50 mm) 8 hrs. 48 hrs. Note 1
2½" & 3"
(65 & 80 mm) 24 hrs. 96 hrs. Note 1
200 psi (1379 kPa) Test Pressure (maximum)
Ambient Temperature During Cure Period
PIPE SIZE 60°F to 120°F
(16°C to 49°C)
40°F to 59°
(4°C to 15°C)
0°F to 39°F
(-18°C to 4°C)
¾" (20 mm) 45 mins. 1½ hrs. 24 hrs.
1" (25 mm) 45 mins. 1½ hrs. 24 hrs.
1¼" & 1½"
(32 & 40 mm) 1½ hrs. 16 hrs. 120 hrs.
2" (50 mm) 6 hrs. 36 hrs. Note 1
2½" & 3"
(65 & 80 mm) 8 hrs. 72 hrs. Note 1
TABLE 1
TABLE 2
Follow manufacturer’s recommended cure times prior to
pressure testing.
6
100 psi (690 kPa) Test Pressure (maximum)
Ambient Temperature During Cure Period
PIPE SIZE 60°F to 120°F
(16°C to 49°C)
40°F to 59°
(4°C to 15°C)
0°F to 39°F
(-18°C to 4°C)
¾" (20 mm) 15 mins. 15 mins. 30 mins.
1" (25 mm) 15 mins. 30 mins. 30 mins.
1¼" (32 mm) 15 mins. 30 mins. 2 hrs.
TABLE 3
Note 1: For these sizes, the solvent cement can be applied at temperatures below 40°F (4.5°C),
however, the sprinkler system temperature must be raised to a temperature of 40°F (4.5°C) or
above and allowed to cure per the above recommendations prior to pressure testing.
Follow manufacturer’s instructions on pressure testing. Fill lines slowly and bleed
the air from the system prior to pressure testing.
Compatibility Notice
CPVC pipe can be damaged by contact with chemicals
contained in some construction products, such as:
‣ Edible oils
‣ Petroleum or solvent-based sealants
‣ Lubricants or firestop materials
‣ Glycol-based antifreeze
‣ Insulated wire
‣ See FBCSystemCompatible.com for complete list
7
Visit blazemaster.com
216-447-5000
888-234-2436
Fax: 216-447-5313
©The Lubrizol Corporation 2016. All rights reserved.
All marks are property of The Lubrizol Corporation, a Berkshire Hathaway Company.
FS-US-INSTALL
GC-31651
The information contained herein is believed to be reliable, but no representations,
guarantees or warranties of any kind are made as to its accuracy, suitability for
particular applications or the results to be obtained. The information often is
based on laboratory work with small-scale equipment and does not necessarily
indicate end product performance or reproducibility. Formulations presented
may not have been tested for stability and should be used only as a suggested
starting point. Because of the variations in methods, conditions and equipment
used commercially in processing these materials, no warranties or guarantees
are made as to the suitability of the products for the applications disclosed.
Full-scale testing and end product performance are the responsibility of the
user. Lubrizol Advanced Materials, Inc. shall not be liable for and the customer
assumes all risk and liability for any use or handling of any material beyond
Lubrizol Advanced Materials, Inc.’s direct control. The SELLER MAKES NO
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE. Nothing contained herein is to be considered as
permission, recommendation, nor as an inducement to practice any patented
invention without permission of the patent owner.
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